Motorcycle Hub Motor Part 2

General Discussion about large electric scooters and motorcycles and other things with no pedals.

Re: Motorcycle Hub Motor Part 2

Postby esoneson » Sat Dec 18, 2010 1:35 am

I see that you say the axle is 250mm long. But what I need to know is the minimum distance between the end points of the swing arm where the axle goes through. I will be getting a Softail frame with with tail assembly that pivots on an 'axle'-like bar. I need to know of the double-wide motor will fit between the axle holding points. The real terminology slipped out of my head. Hopefully you will understand the dimension that I need. How wide does the swing arm need to be to accommodate the DU-602? There!...the right question.

Eric

markcycle wrote:As powerful as the 602 motor from EnerTrac is it really wasn't powerful enough for the 600 to 800 pound chopper Hence the DU-602 product. Its two motors locked together using one controller. The axle is 250mm long. I can get cast aluminum rim 16 to 21 inches in size any width
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Re: Motorcycle Hub Motor Part 2

Postby markcycle » Sat Dec 18, 2010 8:04 am

esoneson wrote:I see that you say the axle is 250mm long. But what I need to know is the minimum distance between the end points of the swing arm where the axle goes through. I will be getting a Softail frame with with tail assembly that pivots on an 'axle'-like bar. I need to know of the double-wide motor will fit between the axle holding points. The real terminology slipped out of my head. Hopefully you will understand the dimension that I need. How wide does the swing arm need to be to accommodate the DU-602? There!...the right question.

Eric

markcycle wrote:As powerful as the 602 motor from EnerTrac is it really wasn't powerful enough for the 600 to 800 pound chopper Hence the DU-602 product. Its two motors locked together using one controller. The axle is 250mm long. I can get cast aluminum rim 16 to 21 inches in size any width
Mark


Eric here is the number you need

295mm 11.61 inches

Mark
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Re: Motorcycle Hub Motor Part 2

Postby We_Go_E_Go » Wed Dec 29, 2010 11:22 am

markcycle wrote:As powerful as the 602 motor from EnerTrac is it really wasn't powerful enough for the 600 to 800 pound chopper Hence the DU-602 product. Its two motors locked together using one controller. The axle is 250mm long. I can get cast aluminum rim 16 to 21 inches in size any width



Mark

:D LOOK's COOL MAN :shock: 8)

Wiring it in parallel makes it a 1201 and wiring it in series would make it a 1204, right? You could use your relayes to shift, maybe?

I just got back to upstate NY from CA. I now have 45 Thundersky 60AH, 144v worth, but it's to cold out in the barn to put them on. I also got a microcontroller chip and some ADC chips, so I have started to build a (DDB) Digital DashBoard with a (BMS). Good inside project!

I did get a 360mm tire for a E Show Chopper, was planning for a DU-602 on it. It's 14" wide, hope to start the build this summer. :)
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Re: Motorcycle Hub Motor Part 2

Postby We_Go_E_Go » Fri Dec 31, 2010 11:46 am

OOPs series would make it a 1202, because the winding only go 1/2 way across. :mrgreen:
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Re: Motorcycle Hub Motor Part 2

Postby markcycle » Sat Jan 01, 2011 9:24 am

We_Go_E_Go wrote:OOPs series would make it a 1202, because the winding only go 1/2 way across. :mrgreen:


Happy new year

Yes 1202/1204 but instead I think DU-603 or 1203 (now I have to think about the naming) might be better, simpler solution for mega torque motor.

Two 603 motors 136 to 144 volts, that will get your attention.

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Re: Motorcycle Hub Motor Part 2

Postby markcycle » Sun Feb 06, 2011 1:46 am

DU-602 testing

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Re: Motorcycle Hub Motor Part 2

Postby We_Go_E_Go » Sun Feb 06, 2011 2:23 pm

Looks Good
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Re: Motorcycle Hub Motor Part 2

Postby markcycle » Thu Feb 10, 2011 3:33 pm

Sneak preview no claims the track will show its worth.
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Re: Motorcycle Hub Motor Part 2

Postby markcycle » Mon Feb 14, 2011 8:23 am

For the TTXGP race motor we developed an air cooling system for the motor. We have been working on this (on and off) for almost a year now. We can get 50CFM or more through the motor
Here are the pictures
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Now it's time to get the wheel to the Catavolt Team for testing
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Re: Motorcycle Hub Motor Part 2

Postby Ypedal » Mon Feb 14, 2011 8:34 am

Daaaamn !!!

Will this be the first ever hub motor at the TTXGP ?
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Re: Motorcycle Hub Motor Part 2

Postby Martin A » Mon Feb 14, 2011 10:04 am

In my experience it's better to suck air through rather than trying to blow it through. i.e. ICE fan on back of radiator rather than front. Just my two pence worth.

Hope this helps

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Re: Motorcycle Hub Motor Part 2

Postby Doctorbass » Mon Feb 14, 2011 10:31 am

Martin A wrote:In my experience it's better to suck air through rather than trying to blow it through. i.e. ICE fan on back of radiator rather than front. Just my two pence worth.

Hope this helps

Martin A



Maybe.. but sucking aire make the hub to have the air that infiltrate it on EVERY uncontroled appertures and this might be a problem with dust and sand...

If you blow air inside from controlled source with filter than the motor will be always purged wich i think it is important to keep everything inside as clean as possible.

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Re: Motorcycle Hub Motor Part 2

Postby johnhead@frontiernet.net » Mon Feb 14, 2011 10:40 am

I just love to watch leading edge technology in Action!
Great post Mark
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Re: Motorcycle Hub Motor Part 2

Postby markcycle » Mon Feb 14, 2011 2:34 pm

Ypedal wrote:Daaaamn !!!

Will this be the first ever hub motor at the TTXGP ?

Sure is and I hope to impress
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Re: Motorcycle Hub Motor Part 2

Postby Martin A » Mon Feb 14, 2011 2:38 pm

Martin A wrote:
In my experience it's better to suck air through rather than trying to blow it through. i.e. ICE fan on back of radiator rather than front. Just my two pence worth.

Hope this helps

Martin A




Maybe.. but sucking aire make the hub to have the air that infiltrate it on EVERY uncontroled appertures and this might be a problem with dust and sand...

If you blow air inside from controlled source with filter than the motor will be always purged wich i think it is important to keep everything inside as clean as possible.

Doc


That'S a splendid point and as I'm new to electrics not one that I had considered. Thanks for that.

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Re: Motorcycle Hub Motor Part 2

Postby Alan B » Mon Feb 14, 2011 2:50 pm

Also sucking is limited to a vacuum (14.5 psi or so) where blowing can be at much higher pressure if needed. We use compressed air to cool some items in our synchrotron.

Could even add a water mist to the cooling air...
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Re: Motorcycle Hub Motor Part 2

Postby We_Go_E_Go » Tue Feb 15, 2011 10:05 am

That's COOL! No I mean REALLY COOL. 4 real. :D
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Re: Motorcycle Hub Motor Part 2

Postby GasBus » Thu Feb 17, 2011 9:30 am

hey everyone can anyone help in finding a place where i could order a custom motorcycle hub motor?
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Re: Motorcycle Hub Motor Part 2

Postby oatnet » Thu Feb 17, 2011 5:51 pm

Wow this just gets more and more tempting...
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Re: Motorcycle Hub Motor Part 2

Postby liveforphysics » Thu Feb 17, 2011 8:59 pm

Hook the leads up to a CO2 fire extinguisher nozzle before the start of the race (or put one on the bike),and get that motor in a deep-freeze on the starting line. :)
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Re: Motorcycle Hub Motor Part 2

Postby Ricky_nz » Fri Feb 18, 2011 1:20 am

liveforphysics wrote:Hook the leads up to a CO2 fire extinguisher nozzle before the start of the race (or put one on the bike),and get that motor in a deep-freeze on the starting line. :)

But that won't get it super conducting,
perhaps try some liquid helium :lol:

PS: I know copper isn't really a super conductor but I imagine its resistance would still be quite low at those sort of temperatures.
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Re: Motorcycle Hub Motor Part 2

Postby Alan B » Sun Feb 20, 2011 12:41 am

CO2 cooling! Great! Now we can have a bigger carbon footprint! (Of course every tank of gas we burn is produces several hundred pounds of CO2 so the amount one would use for cooling is actually pretty small).

This may have merit on our regular hubmotors. A small tube can bring CO2 in. Some one way flaps in the covers can let it out. Just use it when you really need to keep the motor from overheating! Like that one big hill climb!!

Sorry, back to this great motorcycle hubmotor thread...

Which are the best m/c frames to use this on? A list of good choices would be useful. Perhaps some photos of examples collected in one place.

Thanks!
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Re: Motorcycle Hub Motor Part 2

Postby markcycle » Sun Feb 20, 2011 6:52 am

Alan B wrote:CO2 cooling! Great! Now we can have a bigger carbon footprint! (Of course every tank of gas we burn is produces several hundred pounds of CO2 so the amount one would use for cooling is actually pretty small).

This may have merit on our regular hubmotors. A small tube can bring CO2 in. Some one way flaps in the covers can let it out. Just use it when you really need to keep the motor from overheating! Like that one big hill climb!!

Sorry, back to this great motorcycle hubmotor thread...

Which are the best m/c frames to use this on? A list of good choices would be useful. Perhaps some photos of examples collected in one place.

Thanks!


Perhaps some photos of examples collected in one place.


http://www.enertrac.net/photos.php
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Re: Motorcycle Hub Motor Part 2

Postby patrickza » Fri Mar 04, 2011 2:28 pm

Ok who's going to design a really lightweight car with two swingarms + 2 du603's at the rear driving it!

Great work Mark.
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Re: Motorcycle Hub Motor Part 2

Postby johnhead@frontiernet.net » Fri Mar 04, 2011 11:57 pm

Car NO but motorcycle Yes!
Thanks to Marks great motors and his excellent customer service!
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