Motorino XPn 2011

General Discussion about large electric scooters and motorcycles and other things with no pedals.

Re: Motorino XPn 2011

Postby motorino magnet » Sun Mar 11, 2012 3:53 pm

seems after all your trouble...


easier to buy from ping...


hours and time=
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Re: Motorino XPn 2011

Postby mistercrash » Sun Mar 11, 2012 4:51 pm

A 48V 20Ah Ping with upgraded 5 amp charger and upgraded BMS is almost $900 delivered to me not counting what it would cost in taxes and customs once it passes the Canadian border. For just under $700 total, what I will end up with is a Lithium Ion battery of 50.4V nominal and 24Ah with a C rating much better than a Ping that self equalizes so no need for a BMS. I am putting balance connectors to balance charge once a week just as a precaution. That price also includes the 24V 1200 watts power supply I was able to build and the Hyperion 14S charger I will use to charge this battery at up to 20 amp. I think it is well worth my time and effort plus it gives me some experience in building stuff for myself and the end result will be superior to a Ping IMHO.

I am not being negative against Ping, not at all. I think Ping has good products and does offer very good customer service. From all I have read on the subject.
Last edited by mistercrash on Mon Mar 12, 2012 5:39 pm, edited 2 times in total.
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Re: Motorino XPn 2011

Postby rojitor » Sun Mar 11, 2012 4:59 pm

Ping has been my cheapest easiest best choice so far. Not the lightest or best c rate of course yet i luv it.
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Re: Motorino XPn 2011

Postby motorino magnet » Sun Mar 11, 2012 5:06 pm

mistercrash wrote:A 48V 20Ah Ping with upgraded 5 amp charger and upgraded BMS is almost $900 delivered to me not counting what it would cost in taxes and customs once it passes the Canadian border. For just under $700 total, what I will end up with is a Lithium Ion battery of 50.4V nominal and 24Ah with a C rating much better than a Ping that self equalizes so no need for a BMS. I am putting balance connectors to balance charge once a week just as a precaution. That price also includes the 24V 1200 watts power supply I was able to build and the Hyperion 14S charger I will use to charge this battery at up to 20 amp. I think it is well worth my time and effort plus it gives me some experience in building stuff for myself and the end result will be superior to a Ping IMHO.




thing is if ya can know an build yourself....and do warranty work ,,,you win so your smart...


when ya open up a retail outlet...for the rest o us fools....
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Re: Motorino XPn 2011

Postby mistercrash » Tue Mar 13, 2012 11:25 am

I finished putting the 16P strings together to form a 14S16P battery pack with two 7S balance connectors. Right now, the whole pack needs to be wrapped with something sturdy. I will use thin cutting boards that are 1/8" thick and are sold at the dollar store. I will wrap the pack with pieces of those cutting boards and put the heat shrink on top of that. Once the pack is nicely placed in the scooter with dense foam so it doesn't move, it will be well protected. But that will have to wait, I have this company that want to do a study on how I use my scooter and they want me to run with the SLAs for their study. This will last a month and they're suppose to pay me at the end. They don't pay much but it will almost pay for this new battery. So the install of the Lithium Ion pack will have to wait.

Here it is getting balance charged.

Image

Thanks for watching.
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Re: Motorino XPn 2011

Postby ohzee » Tue Mar 13, 2012 11:53 am

Nice looking pack man - doing that yourself has to feel pretty good.. Look forward to hearing about how it works on your ride.
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Re: Motorino XPn 2011

Postby mistercrash » Tue Mar 13, 2012 5:35 pm

Thanks, it will look much better when I have the heat shrink tubing to put around it. Yes it does feel good to build something like this. After the balance charge was done, the total voltage of the pack was 57.416V. Good stuff. Another thing I like about this pack, other than it is 1/4 of the size of the SLAs I am presently using is that it only weighs 24 pounds shown on the bathroom scale. But now since I am not going to use this pack for about a month, I wonder if I should bring the voltage down to about 60% like lipos.
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Re: Motorino XPn 2011

Postby mistercrash » Fri Mar 16, 2012 6:51 pm

The deal fell through with that company who wanted to do a study on my scooter for a month. It seems their tech guy doesn't want to go through the trouble of installing their data logger on a Motorino scooter. Well fine, they can keep their $500. I went ahead and installed my new Lithium Ion battery today. I forgot to take pics but that battery sure looked small in that big spot I had for the SLAs. Here's a pic of the SLAs I took out. They weigh like 95 pounds total on the bathroom scale.

Image

That new Konion battery weighs only 24 pounds using the same bathroom scale. And what a difference this made on the scooter. Once I was all done putting the thing back together, I went out for a long ride. The scooter feels really light, it handles so much better, turns better, transitions better, brakes better. Not much gain on top speed, maybe 2 km/h but the difference is in the torque. It just accelerates much faster than before, and takes much less time to get to top speed. Going up steep hills is much better than before, I stopped in the middle of the steepest one and twisted the throttle, it just went up the hill accelerating like it was nothing. I shoulda done this at the very start, I can't believe I ran the SLAs for almost a year. This scooter is so much more enjoyable now, it was a lot of work but sooo much worth it.
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Re: Motorino XPn 2011

Postby granolaboy » Fri Mar 16, 2012 6:55 pm

Nice work dude. That's a great looking pack.

You're making me jealous...I'm hauling a ton of lead weight in my XpH....I wish I had the $$$ for some Lith...
gio 500+ 60v shunted
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Re: Motorino XPn 2011

Postby mistercrash » Sun Mar 18, 2012 2:01 pm

Is this a good way of calculating the approximate range I have with this new battery I made? Today I had a ride of 25 kms. I recharged the battery and it took back 13 726 mah. Can I just go 25 km divided by 13726 mah equals 0.0018213 times 24 000 mah (total capacity of battery) and end up with 43.71 kms being an approximate total range? Can I safely assume that depending on how many hills I tackle and if I have the wind at my front, I can safely go 17 or 18 km one way before I have to think of coming back? 43.7 kms is a bit disappointing to me. I'm hoping that I'm way off on the way I calculated this. I could do 45 kms with 34 Ah of SLAs in the summer. With 24 Ah of Lithium I was hoping for 60 kms of range.
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Re: Motorino XPn 2011

Postby mistercrash » Mon Mar 19, 2012 7:15 pm

After upgrading the battery, it's good to keep on upgrading other stuff. Like the Lyen 18 FET controller I just ordered, and a CA to go with it.
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Re: Motorino XPn 2011

Postby mistercrash » Fri Mar 30, 2012 8:58 pm

I received the Lyen 18 Fet controller and the CA. I'm hoping to find time to install both on the scooter this weekend. I'll soon find out if I learned enough to plug this stuff in and have it work without asking too many questions. I also received the 300 mm PVC heat shrink for the battery. I ordered an extra under seat compartment from the Motorino dealer. When I get it, I'm hoping I can modify the existing compartment, which is in one piece, with the new one to have the compartment in two pieces. The battery is right underneath so if I can just take the bottom part of the compartment out, I can access the battery. Right now, the only way to access the battery is to take half the scooter apart. Not too convenient. I'm hoping to change that. Been thinking with this new controller that I should go up to 20S20P 8)
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Re: Motorino XPn 2011

Postby mistercrash » Sun Apr 01, 2012 2:27 pm

The Lyen controller is installed and operational. I had to trim some of the ABS from the body and re-position a couple things like the DC-DC converter. It ended up fitting nicely. It is quite a bit longer than the stock controller I had.

Image Image

I also worked on a spot to put the CA. I had to fabricate a bracket to place on the handle bars, underneath the gauges. The bracket is done but the CA is not installed yet. I have to route the wire from the front to the rear so to do that on my scooter, I had to extend the CA wire by 12 inches.

Image Image

Is a CA waterproof? It really doesn't look like it is which I seriously don't understand. Whoever made this thing doesn't want anyone to ride in the rain I guess. Totally useless for my scooter if it's not waterproof, I ride rain or shine and also in winter in the snow, if the scooter is sitting in the parking lot with slushy snow falling on it, water resistant won't cut it, it has to be waterproof. I searched these forums and the only thing that came out didn't bring much solutions for me. And does anyone have experience programming the Lyen 18 FET controller? I installed the driver and software but I can't seem to access the controller and its parameters.
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Re: Motorino XPn 2011

Postby mistercrash » Tue Apr 03, 2012 7:16 pm

I figured out how to re program the controller and getting some help from Edward Lyen to get some better performance out of it. Cool stuff. I love the CA. It makes my scooter look a bit more high tech.
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Re: Motorino XPn 2011

Postby bcwrench » Fri Apr 06, 2012 11:10 pm

How do mistercrash,

Been some time since I was here (August). Glad to see you got a good start on things. I just put mine back on the road beginning of March after the 3rd revision.

I have a new set of Winstons to replace the Thundersky's I damaged trying to follow the advise of some here but that's another story.

Here are a few pics (I have 620 and counting) of my ride. Nothing like having a photo album as all the mods take place.
Motorino_XPh_Full Red.jpg
What it looked like when they were originally sold (Mine was silver/black)
Motorino_XPh_Full Red.jpg (43.78 KiB) Viewed 553 times

100_4545.jpg
As she sits today
(247.38 KiB) Downloaded 3 times

100_2803.jpg
Original Thundersky pack

100_4522.jpg
CA dash and CellLog display


When I got my CA LS (ver 2.2) they didn't come with an enclosure so I fashioned up the wood dash. As far as I know the new ones are water resistant but I would'nt want play submarine with it. Since mine sits behind a glass plate there are no issues. I live in an apartment and Scooty lives outside.

With bruised cells at 52.1V today I did a crouch at 58.6 Kph today. Cells were @ 8.6 degrees and sag was good for 6.2V and 74.3A.
2008 Motorino XPh
Kelly 72V 100A controller with selective regen and reverse
Kelly 1.5kw motor with thermal protection
Dual 1000 Lumen headlights (ebike.ca)
LED turn signals F&R (teardrop housings w/48 LED's each)
Front accent lights (Run & signal) housed in replica 50 caliber shells
Arlen Ness billet tail & brake light
Custom wood dash w/CA LS
HD Sportster solo seat
Backboned frame
CellLog display for logging and cell differential indication
16-40Ah Thundersky (soon to have Winstons)
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Re: Motorino XPn 2011

Postby mistercrash » Sat Apr 07, 2012 7:35 am

Looking darn nice that scooter wrench, those cells are such a good choice for up here in Canada. The Konions are really good to me up to now but, in winter, I have to pay attention to the temp in the garage before I start charging. This winter I got lucky with the outside temps hovering above zero most of the times. Konions were designed to be charged down to -10 degrees. I'm at around 50V nominal which is good but I really want to go up to 72V. So I got it in my head to buy more cells and ad them to the pack to go 20S20P or 72V nominal and 30Ah. This should give me at least 60km/h and a range of at least 55 km at WOT.

When I ordered the Lyen controller, I forgot to get the three speed switch option so I'm going to have to get inside and install one with instructions from Edward Lyen. Then figure out what percentage of power to each position of the switch. I'm thinking 100% power on 2 and 3 and position one would get whatever gets me below 33 km/h. If I see cops, I flick the thumb switch and I'm legal. Once their gone, I flick again and bye bye :P

I would love for my scooter to be like this, but the cost of doing it would probably be close to buying that scooter.

http://youtu.be/-P21JeehYZA
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Re: Motorino XPn 2011

Postby bcwrench » Sat Apr 07, 2012 12:28 pm

mistercrash wrote:Looking darn nice that scooter wrench, those cells are such a good choice for up here in Canada. The Konions are really good to me up to now but, in winter, I have to pay attention to the temp in the garage before I start charging. This winter I got lucky with the outside temps hovering above zero most of the times. Konions were designed to be charged down to -10 degrees. I'm at around 50V nominal which is good but I really want to go up to 72V. So I got it in my head to buy more cells and ad them to the pack to go 20S20P or 72V nominal and 30Ah. This should give me at least 60km/h and a range of at least 55 km at WOT.

When I ordered the Lyen controller, I forgot to get the three speed switch option so I'm going to have to get inside and install one with instructions from Edward Lyen. Then figure out what percentage of power to each position of the switch. I'm thinking 100% power on 2 and 3 and position one would get whatever gets me below 33 km/h. If I see cops, I flick the thumb switch and I'm legal. Once their gone, I flick again and bye bye :P

I would love for my scooter to be like this, but the cost of doing it would probably be close to buying that scooter.

http://youtu.be/-P21JeehYZA



Love the vid. They sort of fudged the zero emissions thing though when he was doing the burnout. :wink:

55km @ WOT, don't think so but maybe if it was all down hill. :wink:

I overcame the cold weather issue by using pancake battery warmers (http://www.dieselproducts.com) installed in a cookie pan that secure to the bottom of the battery box with bungie straps. When I go to the Winstons, I will be installing them inside the box and control them through a thermal switch setup. Where I live, it is up hill first kick of the day for just under a 1.5k's. I find heating the pack gives a very noticeable decrease in sag. Cells are stressed the hardest during discharge not when charging but I find too many worry incessantly about the charging power end. I use a Kill-A-Watt meter to monitor my draw from the grid. The heaters draw less than a penny of power per hour. Cheap insurance for an expensive battery pack. Most battery specs are usually taken around 25C.

Tesla is being put in the lime light lately because they can be turned into a $41,000 brick if they are left unconnected to a charging station of to long of a period. Their BMS has a heating program that uses pack power to keep the cells (A123 I believe) at a certain temperature. Pack goes dead and there is no way of reviving it. Ouch!

FWIW, you can configure the CA for a cruise control function which is far better than using a power switch. Using a power switch works by doing just what it says, limiting power. Using the cruise function of the CA restricts the speed only. This allows you to have maximum battery and motor power at all times. It interfaces with your throttle and sinks the signal when it sees a configured speed. I am still playing with the hysteresis points. You can then hold the throttle wide open and never go over a set point. If you need max ouput you just install a SPST switch to disengage the CA control.

If you are planing to increase your battery power, you should really look a swapping out the motor. Trying to squeeze big speed and power out of the OE motor will put it in melt down. With my 1.5kw Kelly I ordered it with thermal control and the controller has shut it down on 2 occasssions. That's running at 48v with a 40Ah pack. I have knocked on the door of 80A.

The problem with increasing the motor size is that most of the motors over 800W don't have provision for a sprocket. I will be adapting mine to a cogged belt drive once I have finished with personalizing my scoot. I had to remove the crank mounts on my frame to allow install of my cells. So far I haven't been bothered by the constabulary.

BTW, you will have to change your shunt for the CA. It can only handle 40-45A before it becomes unreliable (from the boys @ ebikes.ca). It will handle 100A in short bursts but it introduces a substantial V-drop at those rates. You have to remember a lot of the stuff we see on ES is based on testing done on converted bicycles or extremely light combos. They don't require the amount of power scooters require.

This is the one reason I increased the wire size on my power circuits. I have seen many comments about sucking "X" amounts of amps over a certain wire size but have never seen anyone mention what the V-Drop was across the circuit. From what I have seen most rely on what a voltmeter across the pack tells them. The problem there is that you can be seeing decent voltage and good current but some of it is going up as heat in the wires. The consensus is that the higher the voltage the higher the speed. This is correct, but if you are losing some through the wiring, you don't go much faster. When I finally get my new Winstons in, I will be able to to top 60kph because I did with the TS's before I bruised them and that is @ 48V.

I used to work in the marine industry where V-drop is a VERY large factor in systems operation. There are formulas (not charts) that you can use to calculate wire size required but it is commonly known you can't have too big of a conductor. Well maybe OOOO cable might be pushing it. :wink:

I pull a trailer with my scoot so I do require a goodly amount of power. This is why I went with large cells instead of the many small cells which many suggest. Every connection in a circuit has some sort of resistance. Put enough connections in the circuit and there will eventually be a problem. The only advange I see using small form factor cells is high discharge rates. Like a race horse, they are fast but finnicky and require lots of attention.
2008 Motorino XPh
Kelly 72V 100A controller with selective regen and reverse
Kelly 1.5kw motor with thermal protection
Dual 1000 Lumen headlights (ebike.ca)
LED turn signals F&R (teardrop housings w/48 LED's each)
Front accent lights (Run & signal) housed in replica 50 caliber shells
Arlen Ness billet tail & brake light
Custom wood dash w/CA LS
HD Sportster solo seat
Backboned frame
CellLog display for logging and cell differential indication
16-40Ah Thundersky (soon to have Winstons)
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Re: Motorino XPn 2011

Postby mistercrash » Sat Apr 07, 2012 1:32 pm

I read in here that someone had great success in bringing his hub motor temp way down just by sealing the end caps, drilling a small hole in one of the end caps near the axle and putting ATF inside the motor. I am thinking of doing the same thing to help cool down the motor better than just with air. This might help run this motor even with 72V. I don't know about any shunt for my CA as I have the direct plug in model. The speed limit option of the CA, I read a bit about it in the instruction book but I'm not sure exactly how it works. I suspect that you have to access the setting and then change the values to reduce the speed and set it. I don't see how this can help when you want to quickly reduce your top speed on the fly. With the thumb switch, I flick it and it's done, the top speed is reduced to whatever I set it to in the controller. With the CA, from what I understand about it, I have to start pushing buttons many times to reset the top speed. If I figured this out correctly, it's not very convenient to do while riding.
The CA shows me that when riding I consistently use around 38 Wh/Km. I always am at WOT. So I figured I could have a range of 55 km with a 72V 30Ah battery. Maybe I'm calculating this wrong but this just made sense to me. I chose the Konion cells for a few reasons. First, the price. The battery itself is 50.4V nominal and 24Ah and it cost $480 to build. And it is well suited for the cold climate of where I live. I agree that there are a multitude of connections but another reason I chose them is they don't need a BMS and I can balance charge them at up to 20 amps with the Hyperion 1420i charger. Also the weight, the whole pack weighs only 24 pounds. The SLAs weighed 95 :shock: I don't need to tell you what a difference it makes to loose 70 pounds on these scooters.
I'm not arguing with you :D Just telling you what the reasons are for what I did on my scooter. I would love the have 72V and 40Ah of those Winston cells, they just seem to be the best option for the large differences in temperatures we get up here in Canada, but I would need to build a bigger battery box to house them in my XPn. And they are expensive.
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Re: Motorino XPn 2011

Postby mistercrash » Sat Apr 07, 2012 8:13 pm

I tried the ATF in the motor this afternoon. I took a ride to a gas station and bought a liter of ATF and came back home. As soon as I got in the garage I measured the temp of the motor on the aluminum end caps. 80.5 degrees farenheit. Outside temp was 13.5 degrees. I drilled a tiny hole and put ATF in using a 10 ml syringe. The people I read about in here that did it were putting 300 ml of ATF, The Motorino hub motor is bigger and wider than motors used on bicycles so it took 600 ml of ATF. Once that was done, I took the same ride as before to the gas station and measured the the temp of the motor at the same spot as before. 95.7 degrees Farenheit, outside temp was the same at 13.5 degrees. So I figure if the aluminum end caps are warmer, this means that they are dissipating heat better so the inside is cooler than before. I can't say by how much but I guess it is significant.
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Re: Motorino XPn 2011

Postby bcwrench » Sun Apr 08, 2012 3:28 am

mistercrash wrote:I read in here that someone had great success in bringing his hub motor temp way down just by sealing the end caps, drilling a small hole in one of the end caps near the axle and putting ATF inside the motor. I am thinking of doing the same thing to help cool down the motor better than just with air. This might help run this motor even with 72V.


There is some validity to this practice but it has a flaw. It is the viscous friction of the fluid. This friction wastes power used to turn the motor against the fluid. This is why automatic transmissions get hot. The cooling medium actually consumes large amounts of power power as it warms. During operation it mixes with air which reduces its cooling transfer ability. It heats up a little more. When it reaches the outer hub it transfers this heat which is seen as a higher temp than was seem with no coolant, however it is not a direct indication of how well the coolant is reducing the internal temperature. To know this you require an internal temp probe situated in the windings.

In our case (small diameter wheel) the motor turns at a much higher RPM than those in a bicycle running at the same road speed. Since our motors are, for the most part, larger in diameter than bicycle hubs the rim speed of the motor is also higher per RPM. This increases the sheer action working against the fluid and theoretically adds more heat per equivalent RPM. For the fluid to work its best theoretically the system should be 100% full. This adds more weight to the vehicle which requires more power to move it. It also increases the total sheer. A full hub would also consume more power as it warms up. Eventually it would stabilize somewhat but how long that would take is anyones guess.

Another factor that comes into play here is that one does not know what the actual temperature of the fluid is. If it goes over a certain temperature and mixes with oxygen its properties start changing. This may lead to erosion of the winding insulation.

Just trying to point out here that there is more happening inside the motor than one knows. I am not trying to start an argument. If it appears so, I apologize.

mistercrash wrote: I don't know about any shunt for my CA as I have the direct plug in model. The speed limit option of the CA, I read a bit about it in the instruction book but I'm not sure exactly how it works. I suspect that you have to access the setting and then change the values to reduce the speed and set it. I don't see how this can help when you want to quickly reduce your top speed on the fly. With the thumb switch, I flick it and it's done, the top speed is reduced to whatever I set it to in the controller. With the CA, from what I understand about it, I have to start pushing buttons many times to reset the top speed. If I figured this out correctly, it's not very convenient to do while riding.


Oooops, my bad on not noting the plugin version. As to the speed control, one would simply install a SPST switch in the wire that connects the CA to your throttle. You would program in the speed you want and play the switching limits (hysteresis) to smooth things out. With the switch in the one position the throttle signal is pulled down when the set speed is attained independent of where you are holding the throttle. Turn the switch off and the CA cannot draw the signal down, you have max speed. No need to constantly push buttons. As Ron Popeel on TV would say, "set it and forget it".

When the the CA speed limit is turned on it only limits the speed by throttling back the power at the configured speed. It allows full pack amperage to be used at anything under the limit allowing max torque for the hills. The speed switch limits the power across the board by limiting amperage. Another nice thing about using the CA speed setting is that you could adapt a multi position switch to allow limiting at different speed by using dropping resistors in the circuitry.

One thing just occurred to me. :idea: Since you have the plug in CA does the CA speedo signal interface with the controller or does the controller use speed sense via the hall switches inside the motor? If it uses hall signal and a SW configured tire diameter to calculate road speed then it could well be doing the same function. If this is so then the CA is redundant for this function and I have been rambling on. :roll:

mistercrash wrote:The CA shows me that when riding I consistently use around 38 Wh/Km. I always am at WOT. So I figured I could have a range of 55 km with a 72V 30Ah battery.


Geez, I just came back from a 38k ride and ran only 20wh/km. My take here is that because of the make up of the internals of your motor you are having to use higher voltage to try and push more amperage through the windings for more power. The problem here is that the power is being converted to heat rather than torque to move the vehicle. To get a certain level of power with a given wire size you have to have a certain number of turns. The more turns the more magnetic field developed with X amount of current. The problem here is higher winding count introduces a higher back EMF as speed rises. All this stuff fights itself and many just keep upping the voltage trying to pump more current through. This just just raises temperatures. Without thermal protection for the motor a big controller can kill the motor because it has no idea what that temperature is. In a future upgrade I am going to tap into my thermal sensor inside the motor and mount a display to show temps. Another thing I am going to do is glass bead the motor housing and paint it flat black. Flat black can have up to 10 times the radiating affect as a white or polished surface. When you see anything used in racing that generates heat, it is never polished, chromed or painted white.

In regards to the battery pack, I too was stating my reasons for going the TS route not to argue the point. Again I apologize if I gave that impression. Yes my pack comes in at just under $1k and I ruined a few cells by going with the mainstream thinking. So my investment in cells alone comes in at the price of the scooter.
2008 Motorino XPh
Kelly 72V 100A controller with selective regen and reverse
Kelly 1.5kw motor with thermal protection
Dual 1000 Lumen headlights (ebike.ca)
LED turn signals F&R (teardrop housings w/48 LED's each)
Front accent lights (Run & signal) housed in replica 50 caliber shells
Arlen Ness billet tail & brake light
Custom wood dash w/CA LS
HD Sportster solo seat
Backboned frame
CellLog display for logging and cell differential indication
16-40Ah Thundersky (soon to have Winstons)
bcwrench
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Re: Motorino XPn 2011

Postby mistercrash » Sun Apr 08, 2012 11:29 am

I don't have a way of measuring temp from inside the motor but the big difference in the end caps temperature shows that the oil is doing its job of transferring heat from the windings to the caps. What convinced me to try it was reports from people who did test this with temp probes inside their motors and reported significant temperature drops. I haven't found a negative report on this yet but maybe I didn't search hard enough :D
Yes my CA is direct plug in and I did have to enter the wheel's circumference in the settings.
I don't know what to think about that 38Wh/Km I got that day, maybe it's because I am pulling a lot of amps through that 500 watt motor in order to have a decent acceleration and climbing ability. Also I remember that day I was riding to test the new controller and I spent a bit of time going up the steepest hills of Guelph. I went up Grove street a few times, from the data I got from Google altitude finder to find the elevation from the bottom to the top of the hill (87 feet) and Mapquest to find the total distance from the bottom to the top (164 feet), I calculated the slope to be 27.9°. Every street in Guelph seems to have it's hill and Grove street is the worst of them all. Since I go up so many hills all the time, maybe that is why I use so many Wh/Km. With a 1500watt motor like yours, I would think that it would make that number go down but it would make the scooter illegal. In Guelph, I have to watch out for that. If I do go up in voltage in the future, might as well upgrade the motor and just license and register the scooter as a LSM. But I would loose my place in the bike lane which is very convenient lots of times.
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Re: Motorino XPn 2011

Postby bcwrench » Sun Apr 08, 2012 9:18 pm

mistercrash wrote:I don't have a way of measuring temp from inside the motor but the big difference in the end caps temperature shows that the oil is doing its job of transferring heat from the windings to the caps. What convinced me to try it was reports from people who did test this with temp probes inside their motors and reported significant temperature drops. I haven't found a negative report on this yet but maybe I didn't search hard enough :D


I guess I'm getting old :wink: I don't really see pumping so much power through something and then having to find ways to make it live.
Guess I've seen too many winding up the boost on forced induction apps only to find the more it goes up the lesser the gains until it eventually goes ....... pooooof!

mistercrash wrote:Yes my CA is direct plug in and I did have to enter the wheel's circumference in the settings.


Did you enter that value in the controller software as well? The only way the controller has of knowing what the road speed is if it knows the circumference. Without this parameter I would think the controller just cuts power across the board.

mistercrash wrote:I don't know what to think about that 38Wh/Km I got that day, maybe it's because I am pulling a lot of amps through that 500 watt motor in order to have a decent acceleration and climbing ability. Also I remember that day I was riding to test the new controller and I spent a bit of time going up the steepest hills of Guelph. I went up Grove street a few times, from the data I got from Google altitude finder to find the elevation from the bottom to the top of the hill (87 feet) and Mapquest to find the total distance from the bottom to the top (164 feet), I calculated the slope to be 27.9°.


Yikes!!! Using the figures above gives a 53% grade. There is no a road vehicle in existence that can climb that without a good long high speed run at it and huge HP. In general most roads do not go over 22% max. We have a hill here that is 26% and my scoot will NOT go up it. I can barely walk up it.

If the length were 1164' that would work out at 7.5% which is more in line. Unfortunately most scooters get to a crawl when they get close to 10% and for many the pedals come into play.

mistercrash wrote:With a 1500watt motor like yours, I would think that it would make that number go down but it would make the scooter illegal. In Guelph, I have to watch out for that.


Isn't pumping more power throught stock one doing the same thing? :lol: I did a 38K run last night. Went into the area the Arlo1 has his shop. 3 times I got tailed by the boys but never did get pulled over. Just did the limit on level ground and followed the rest of the rules. For the most part they look for a tailpipe and if it makes put-put sounds when it sits a stops.

mistercrash wrote:If I do go up in voltage in the future, might as well upgrade the motor and just license and register the scooter as a LSM. But I would loose my place in the bike lane which is very convenient lots of times.


I looked at doing that and it is a real PITA. Gotta have a 17 digit VIN, legal lights. Might as well buy a legal LSM.
2008 Motorino XPh
Kelly 72V 100A controller with selective regen and reverse
Kelly 1.5kw motor with thermal protection
Dual 1000 Lumen headlights (ebike.ca)
LED turn signals F&R (teardrop housings w/48 LED's each)
Front accent lights (Run & signal) housed in replica 50 caliber shells
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Custom wood dash w/CA LS
HD Sportster solo seat
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16-40Ah Thundersky (soon to have Winstons)
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Re: Motorino XPn 2011

Postby Gordo » Sun Apr 08, 2012 11:13 pm

mistercrash wrote: Since I go up so many hills all the time, maybe that is why I use so many Wh/Km. With a 1500watt motor like yours, I would think that it would make that number go down but it would make the scooter illegal. In Guelph, I have to watch out for that. If I do go up in voltage in the future, might as well upgrade the motor and just license and register the scooter as a LSM. But I would loose my place in the bike lane which is very convenient lots of times.

Have you explored the possibility of licensing your scooter as a LSM? According to our insurance company we need Transport Canada approval. When I inquired at TC, I was told no, as all welds, brakes, lights, etc, had to be certified. That is why I only use it off road.... :lol:
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Re: Motorino XPn 2011

Postby mistercrash » Mon Apr 09, 2012 10:04 am

I didn't go to the ministry of transport outlet to ask what I need to do to license my scooter as a LSM. I just did some research on the net about it but it's like wrench said, a 17 digit VIN is needed and the VIN on my scooter has only 14 digits IIRC. I heard that the Motorino XPn is built using the Japanese or Chinese version of the Yamaha Vino 125, so maybe they have a different VIN with only 14 digits. So again like wrench said, because of that, it's probably much easier to just get a LSM that is already recognized by the MTO. Motorino makes a nice one, looking much like a Vespa 150 S, but it costs much less than a Vespa. And it is already recognized as a LSM by the MTO. I would like to try one but it is not a big seller, I don't even think that E-Ride Guelph as even sold one so they never have one in stock to try out.

bcwrench wrote:Did you enter that value in the controller software as well? The only way the controller has of knowing what the road speed is if it knows the circumference. Without this parameter I would think the controller just cuts power across the board.


No I didn't, there's no setting for wheel circumference in the controller.

bcwrench wrote:Yikes!!! Using the figures above gives a 53% grade. There is no a road vehicle in existence that can climb that without a good long high speed run at it and huge HP. In general most roads do not go over 22% max. We have a hill here that is 26% and my scoot will NOT go up it. I can barely walk up it.

If the length were 1164' that would work out at 7.5% which is more in line. Unfortunately most scooters get to a crawl when they get close to 10% and for many the pedals come into play.


You make me realize that the numbers I wrote about Grove street just don't make sense, I redid the search for altitudes and distance and I see where I made my mistake, I only looked at the altitudes in meters and not in feet. So I took the difference of the two altitudes and converted from meters to feet, but they were already in feet. So it's really a rise of 28' (not 87 :roll: ) for a distance of 164' which is a slope of 9.68°. Sorry for the confusion.

mistercrash wrote:With a 1500watt motor like yours, I would think that it would make that number go down but it would make the scooter illegal. In Guelph, I have to watch out for that.


bcwrench wrote:Isn't pumping more power throught stock one doing the same thing? :lol:


I have the stock 500 watt motor and a battery that is "around" 48V. Not my fault if it goes up tp 57V when fresh off the charger :lol: And it's hard for them to check how much power the controller is sending to the motor. As far as I'm concerned, I'm legal :) Except for the locked pedals.
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Re: Motorino XPn 2011

Postby Arlo1 » Mon Apr 09, 2012 9:33 pm

mistercrash wrote:I have the stock 500 watt motor and a battery that is "around" 48V. Not my fault if it goes up tp 57V when fresh off the charger :lol: And it's hard for them to check how much power the controller is sending to the motor. As far as I'm concerned, I'm legal :) Except for the locked pedals.

The last time I checked it was legal based on the motors "continious rating" so you might be able to push 10x that through the motor for a ride.... But keep that on the DL :wink:
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RC lipo and most other types of Lithium batteries you MUST know your individual cell voltages while charging and discharging.
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