Hi Neptronix,
Here some pictures:
The pack and my $11 Battery Voltage Monitor. It is hard to see, but the 2nd cell is at 0.5V and falling...

This is how a good pack looks like - even though it has all the characteristics of a sloppy hand-assembled pack: jagged cut foil, pasted on by hand (that is why the bubble wrap was sticking to it) and the label is sometimes put on one side, other have it on the other, so power wires can come out on right or left side...

The bad pack I tore the label and foil loose, then split the cells apart (did not disconnect the tabs) to look for markings.
As you can see in the picture, there are 4 different printed and hand-written labels on the cell, on top of or under the double sided tape that holds cells together, but not the dreaded Tekocell printing of an old 1C ancient-technology variant of LiPoly. I might actually have a second generation cells or so???

The front of the second (bad) cell.... looking OK, except for the large "fold" in the cell pouch due to the pulling of the double-sided tape and the cell is not exactly straight any longer, it is curved in length and over its width. Not sure if that is going to be a problem in future, because even though the cell was shipped at 0.5V it appears that it is taking a charge and showing reasonable internal resistance, in the same order of magnitude as the other cells...

Just for completeness - the back of the second (bad) cell, again no printing or marking, only pulled together foil from the double sided tape.

OK, now for the kicker:
It seems that the cell was at 0.5V because *it was never charged*!
The manual labor to assemble these packs makes the process vulnerable to error and it appears that they forgot all the normal checks, so one cell slipped through without being charged - ever. And made it into my pack. And that pack was shipped without ever being checked.
Now I hope that the cell can recover from being uncharged for so long - it appears to take a charge (see picture after more than an hour at 4A charging this one cell, it is at 3.8V and it can deliver 5A while sagging approx 0.1V like the other cells.... I will continue the charging to bring all cells in line (there was more than 0.1V of difference between the cells from the start, so I will also charge cell 1 extra - but cell 2 is looking promising, I hope it does not give a pyrotechnics show or develop high discharge or internal resistance - time will tell....
