FS Frame + Cromotor + Lipo

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Re: FS Frame + Cromotor + Lipo

Postby John in CR » Mon Apr 09, 2012 9:47 pm

gensem wrote:Oatnet i ll not deny that having less torque would help. It sure would, but having better throttle modulation is what changes the game. And you ll probably be able to have a progressive (adaptive) throttle with CA v3 soon.
Still the 3 turn hub motor sounds like the best option for the enthusiasts in ES.
Once again I vote for a cromotor that's about the same size of a magic pie having magnets as thick as is this one, with three turns of cooper in an aluminium stator weighting 13kg total.
Game?


3 turns is too much. Hubmonster, my motor with a 50mm wide 265mm diameter stator is 1.5 turns, and it has a Kv of about 15. My 40mm X 200mm motors are 2 turn and have a Kv of 16. Wider stator with same turns reduces Kv.
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Re: FS Frame + Cromotor + Lipo

Postby gensem » Mon Apr 09, 2012 10:03 pm

John in CR wrote:
gensem wrote:Oatnet i ll not deny that having less torque would help. It sure would, but having better throttle modulation is what changes the game. And you ll probably be able to have a progressive (adaptive) throttle with CA v3 soon.
Still the 3 turn hub motor sounds like the best option for the enthusiasts in ES.
Once again I vote for a cromotor that's about the same size of a magic pie having magnets as thick as is this one, with three turns of cooper in an aluminium stator weighting 13kg total.
Game?


3 turns is too much. Hubmonster, my motor with a 50mm wide 265mm diameter stator is 1.5 turns, and it has a Kv of about 15. My 40mm X 200mm motors are 2 turn and have a Kv of 16. Wider stator with same turns reduces Kv.


You are right again John, I should use Kv and not winding turns. ( to be truth I ll refrain from using turn countinfg until in confident again)
When I say 3 turns in my last post, consider 13-15kv
A decent 25mph bike will cost around $1000.
A decent 35mph bike will cost around $2000.
A $1000 35mph bike will get you killed.
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Re: FS Frame + Cromotor + Lipo

Postby John in CR » Mon Apr 09, 2012 10:22 pm

That Kv with the big diameter and wide stator will be a monster on a street ebike. I'm about to find out for sure, though mine is probably 15lb heavier than a trimmed version in a skinny moped rim and tire could be. I finished the controller mount tonight, and hope to wire it up tomorrow...by Wednesday for sure it will be on the road. It won't be like Luke's (did you see his onboard videos of Saturday's race?), but I have to leave that kind of performance to young crazy guys. Triple the power and a whole lot more torque than my daily rider should be loads of fun. It might even seem dangerous enough that I have to wear some safety equipment. :lol:

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Re: FS Frame + Cromotor + Lipo

Postby oatnet » Tue Apr 10, 2012 12:04 pm

gensem wrote:Oatnet i ll not deny that having less torque would help. It sure would, but having better throttle modulation is what changes the game. And you ll probably be able to have a progressive (adaptive) throttle with CA v3 soon.


Yeah, I can't wait to try that V3 throttle control. :D Isn't Justin great?

gensem wrote:Once again I vote for a cromotor that's about the same size of a magic pie having magnets as thick as is this one, with three turns of cooper in an aluminium stator weighting 13kg total.
Game?


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Re: FS Frame + Cromotor + Lipo

Postby shock » Tue Apr 10, 2012 6:02 pm

Wait a sec..

Is it possible to use an aluminum stator? I didn't think so, as aluminum does not magnetize, and the windings themselves won't make much Gauss without the iron in the middle. Or am I missing somthing?

I think an idea with merit would be a 2 stage winding, where say half the turns could be "engaged or disengaged" via 3pSt switch :-)
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Re: FS Frame + Cromotor + Lipo

Postby gensem » Tue Apr 10, 2012 6:17 pm

When I said alu, I was thinking of something like this

Image

2pie hub motor from Farfle.
Last edited by gensem on Wed Apr 11, 2012 10:14 am, edited 1 time in total.
A decent 25mph bike will cost around $1000.
A decent 35mph bike will cost around $2000.
A $1000 35mph bike will get you killed.
Justin we really appreciate what you did!
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Re: FS Frame + Cromotor + Lipo

Postby shock » Tue Apr 10, 2012 9:26 pm

I got ya, an AL insert! That's sweet.
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Re: FS Frame + Cromotor + Lipo

Postby fabiograssi » Thu Apr 19, 2012 7:44 am

Gensen, any improvements on throttle response?
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Re: FS Frame + Cromotor + Lipo

Postby gensem » Thu Apr 19, 2012 8:06 am

fabiograssi wrote:Gensen, any improvements on throttle response?

Not really, I sorta gave up messing with the throttle after CA v3 was announced.
A decent 25mph bike will cost around $1000.
A decent 35mph bike will cost around $2000.
A $1000 35mph bike will get you killed.
Justin we really appreciate what you did!
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Re: FS Frame + Cromotor + Lipo

Postby shorza » Sun Apr 22, 2012 9:22 pm

Gensem, do you mind showing me how you made your Pelican case removable?
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Re: FS Frame + Cromotor + Lipo

Postby gensem » Mon Apr 23, 2012 6:31 am

its nothing fancy... but I try take some pics (maybe a vid) in the coming days.
A decent 25mph bike will cost around $1000.
A decent 35mph bike will cost around $2000.
A $1000 35mph bike will get you killed.
Justin we really appreciate what you did!
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Re: FS Frame + Cromotor + Lipo

Postby gensem » Sat Apr 28, 2012 11:44 am

Being working alot lately and brazilian customs are holding good for 90 days now thats why I dont have updated this thread.
I plan on installing the new battery tray on monday, so I should be able to get a pictures of the monting.
Btw I think I ll also receive the dual front disks, caliper, etc on monday.
A decent 25mph bike will cost around $1000.
A decent 35mph bike will cost around $2000.
A $1000 35mph bike will get you killed.
Justin we really appreciate what you did!
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Re: FS Frame + Cromotor + Lipo

Postby gensem » Tue May 01, 2012 8:10 pm

Dual front brakes arrived, they look good (not as good as gators) and are very light. I hoping to get the frame soon so I can test it.
Im having a hard time taking picture now because my cell phone broke.
A decent 25mph bike will cost around $1000.
A decent 35mph bike will cost around $2000.
A $1000 35mph bike will get you killed.
Justin we really appreciate what you did!
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Re: FS Frame + Cromotor + Lipo

Postby oatnet » Wed May 02, 2012 4:01 pm

gensem wrote:Dual front brakes arrived, they look good (not as good as gators) and are very light. I hoping to get the frame soon so I can test it.
Im having a hard time taking picture now because my cell phone broke.


Great, I was thinking about these for a while, and I am really looking forward to your feedback on how they work out for you.

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Re: FS Frame + Cromotor + Lipo

Postby gensem » Wed May 02, 2012 7:04 pm

oatnet wrote:
gensem wrote:Dual front brakes arrived, they look good (not as good as gators) and are very light. I hoping to get the frame soon so I can test it.
Im having a hard time taking picture now because my cell phone broke.


Great, I was thinking about these for a while, and I am really looking forward to your feedback on how they work out for you.

-JD


I got dual gators for Hal/Accountant, but i need the hose splitter and one adapter for the oposite side caliper.
The ones I got now are the Hygia ones, so I ll be able to compared thoses guys sometime in the future, im not sure what they are made of, but even with a steel hose the weight is about 1.5-1.6kg.
A decent 25mph bike will cost around $1000.
A decent 35mph bike will cost around $2000.
A $1000 35mph bike will get you killed.
Justin we really appreciate what you did!
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Re: FS Frame + Cromotor + Lipo

Postby Rodney64 » Fri May 25, 2012 8:59 pm

Gensem, Still happy with with your fast track frame. Thinking of buying one for my Son
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Re: FS Frame + Cromotor + Lipo

Postby gensem » Fri May 25, 2012 11:47 pm

Rodney64 wrote:Gensem, Still happy with with your fast track frame. Thinking of buying one for my Son


Im not using the bike much lately, not because its fault, just because I got a new contract that is too far to do with it.
Talking about the frame, its a quality frame for the price, im playing with 6kw and the frame is still holding strong. If you plan to a do sane commuter is a really good choice.
For serious power I would recommend something with a longer swingarm.
Last edited by gensem on Sun Jul 01, 2012 1:43 pm, edited 1 time in total.
A decent 25mph bike will cost around $1000.
A decent 35mph bike will cost around $2000.
A $1000 35mph bike will get you killed.
Justin we really appreciate what you did!
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Re: FS Frame + Cromotor + Lipo

Postby gensem » Sun Jul 01, 2012 1:43 pm

This project is not dead! I just have being very busy lately.
Here is a photo of my new extended dropout, they are almost ready to be glued to the bicycle alu swing arm.

Image


I also plan to raise the power after getting the bike running again to something in 8-10kw range if the 18fet controller that I have allows me.
A decent 25mph bike will cost around $1000.
A decent 35mph bike will cost around $2000.
A $1000 35mph bike will get you killed.
Justin we really appreciate what you did!
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Re: FS Frame + Cromotor + Lipo

Postby gensem » Mon Jul 02, 2012 9:49 am

shorza wrote:Gensem, do you mind showing me how you made your Pelican case removable?


I forgot to take a picture for you... but I ll do it!
:)
A decent 25mph bike will cost around $1000.
A decent 35mph bike will cost around $2000.
A $1000 35mph bike will get you killed.
Justin we really appreciate what you did!
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Re: FS Frame + Cromotor + Lipo

Postby gensem » Sun Jul 08, 2012 6:31 am

Ok, im back from a spin with the new extended dropouts.

Things noted

DP420 seems to be strong enough to hold the bike together.
6-7kw is boring now that the bike is not a wheelie machine during aceleration.
My fork is just too flexy, really need a stiffer single crown fork... any sugestions for 20mm axles ?

Pics ll come later...
A decent 25mph bike will cost around $1000.
A decent 35mph bike will cost around $2000.
A $1000 35mph bike will get you killed.
Justin we really appreciate what you did!
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Re: FS Frame + Cromotor + Lipo

Postby Rodney64 » Sun Jul 08, 2012 7:16 am

I purchased a shimano 20mm hub but the issue was it needed a centre locking disc. I used the Chain reaction custom wheel build. I ended up having to purchase an adaptor pack so I could use the same discs front and back.
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Re: FS Frame + Cromotor + Lipo

Postby gensem » Sun Jul 08, 2012 8:12 am

Rodney64 wrote:I purchased a shimano 20mm hub but the issue was it needed a centre locking disc. I used the Chain reaction custom wheel build. I ended up having to purchase an adaptor pack so I could use the same discs front and back.


I was asking about the fork.

I need a single crown one that takes 20mm axles
Is the manitol circus a bad call?
A decent 25mph bike will cost around $1000.
A decent 35mph bike will cost around $2000.
A $1000 35mph bike will get you killed.
Justin we really appreciate what you did!
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Re: FS Frame + Cromotor + Lipo

Postby John in CR » Sun Jul 08, 2012 8:48 am

gensem wrote:Ok, im back from a spin with the new extended dropouts.

Things noted

DP420 seems to be strong enough to hold the bike together.


Epoxy and a bolt or two, right?


gensem wrote:6-7kw is boring now that the bike is not a wheelie machine during aceleration.


and what do you weigh, 75-80kg? Put 35-40kg in your backpack and welcome to my world. 5-7kw is zippy. Why do you think I pushed my bike all the way up to 30kw? Then look at where Luke's CG is on his bike, and the acceleration he must get with the bike still able to mono.

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Re: FS Frame + Cromotor + Lipo

Postby gensem » Sun Jul 08, 2012 9:33 am

John in CR wrote:
Epoxy and a bolt or two, right?





One m10 and one m5 (or m6, dont remember) but the m10 is just filling the space that was use by the axle before and lots of epoxy.

John in CR wrote:
and what do you weigh, 75-80kg? Put 35-40kg in your backpack and welcome to my world. 5-7kw is zippy. Why do you think I pushed my bike all the way up to 30kw? Then look at where Luke's CG is on his bike, and the acceleration he must get with the bike still able to mono.



Im actually overwheight now, like 90-92kg and the bike is weighting alot too... its not really slow its just not breath taking anymore.
Im hoping to find a decent fork locally so I can raise the power with confidence.

Luke is off the book, I think I would be happy with 20kw peaks
A decent 25mph bike will cost around $1000.
A decent 35mph bike will cost around $2000.
A $1000 35mph bike will get you killed.
Justin we really appreciate what you did!
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Re: FS Frame + Cromotor + Lipo

Postby gensem » Mon Jul 09, 2012 6:15 pm

OK, i just had another break, now i need to think if its still worth to work on this frame or if I should just unleash the Warp frame...
A decent 25mph bike will cost around $1000.
A decent 35mph bike will cost around $2000.
A $1000 35mph bike will get you killed.
Justin we really appreciate what you did!
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