System (U, Motor, Controller) Efficiency

General Discussion about electric bicycles.

Re: System (U, Motor, Controller) Efficiency

Postby jag » Sun Apr 26, 2009 9:38 pm

1. Efficiency (Watts/mile)
18w/km = 28W/mile
2. Speed (mph | kph)
40-50km/h
3. Gradient (%)
Some small hills up and down the river valley.
4. Pedaling effort (none, light, heavy, extreme)
medium
5. Bike Type (roadster, MTB, trike, others)
Mtb with city slicks.
6. Motor Model
Nine Continent 2809
7. Controller Model
Crystallyte 30A pedal first
8. Battery (Voltage/Capacity)
72V 8Ah NiCd

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Re: System (U, Motor, Controller) Efficiency

Postby Reid Welch » Mon Apr 27, 2009 12:10 pm

1. efficiency: 19 to 20 Wh/mile
2. speed: 20mph
3. gradient: flat
4. pedaling: none
5. bike: steel chinese cruiser 52T front, 16T rear
6. motor: 26" eZee, Bontrager Big Hanks slicks front and rear, 10PSI and 20 PSI, respectively.
7. controller: standard supplied eZee 20A.
8. Battery: 36V/20Ah Ping
9. Cycle Analyst presently set for 13A max to save start-up current. Cruises at about 9A @20mph,
riding style: full upright, leaning backwards, pulling against the long (reversed stem) handlebars.
10. Riding style: wasteful, WOT from starts.
11. Suspicion that planetary geared motors are a bit lossier at cruising speeds than direct drive,
and less lossy at start ups and when lugged.
12. Freewheels great. I will pedal more as I get my bicycle legs again.
13. Fixed gearing about ideal for pedal assisting up to about 23mph.
14. C.A. could be set for 20mph max (or whatever), at which point there is no electric consumption (no aid from motor).
15. Unloaded speed of the eZee with this pack is about 28mph; so I have that option of e-assist up to that speed if I spin like mad. So I have it set for "30mph", to always have some help from the eZee if I happen to feel like spinning pedals.
16. Bike has only 110 miles on it at present and the motor is partially oil filled with ATF.
I hope for =a bit= greater motor efficiency with break-in, with possibly less oil in the fill; less oil churning at the ring gear,
and, of course, reduced power consumption when I add pedal assist.
17. At present am having most fun just going pure electric, but that will change and Wh/mile will decrease in proportion as I grow less lazy-legged.
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Re: System (U, Motor, Controller) Efficiency

Postby fabiograssi » Mon Jul 20, 2009 8:50 am

Sorry about the noob question, but I saw in this topic some setups we have 72v controllers with 48 or 36 volts battery packs. Is that possible? The controller don't cut off the power because of the low voltage? Need some mod? Or the users that mentioned 72v controllers are, in fact, the 36~72 volts controllers (the ones that accept more than one fixed voltage input)???
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Re: System (U, Motor, Controller) Efficiency

Postby aaronski » Sat Jul 25, 2009 3:17 pm

On Road:
1. efficiency: 15 wh/mi
2. speed: 16mph average
3. gradient: 5% up down constant
4. pedaling: medium
Off Road
1. efficiency: 35 wh/mi
2. speed: 7mph average
3. gradient: 10% up down constant
4. pedaling: light
5. LOTS of starts and stops due to riding with DOG. no coasting downhill either, can't go over 7 mph at all.(her top speed)


General:
5. bike: 22#alu full suspension mtb
6. motor: 26" BMC, Specialized Armadillo, 60 PSI
7. controller: standard supplied BMC 30 A
8. Battery: 48v 10ah from Cycle9.com
Mongoose LBS FS MTB with 600w BMC "V2-T" motor and 10ah 48v LifePo4- Cooked controller and blew motor clutch.
1972 schwinn speedster with ??? Brushed Chinese junk motor, 20a controller and 36v sla. UPDATE: stripped the axle and caught the controller on fire.
Schwinn Loop folding bike, 20" 9C motor, 72v Ecrazyman controller, 4.4AH of Fatpack batteries- wheeliemobile, fast and dangerous.
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Re: System (U, Motor, Controller) Efficiency

Postby alan » Mon Sep 07, 2009 7:22 pm

22 mile round trip commute 4-5 days/week

1. Efficiency: ~14 WH/mile (battery always strong at end, but assume 7/8ths used per display showing 1 of 8 battery bars).
2. Speed: 18-22 mph (I maintain speed the whole way).
3. Gradient: mostly flat, except for half dozen over/under passes
4. Pedaling effort: full power starts and climbs, regen decelerates, medium pedaling mostly
5. Bike Type: Univega Alpena chrome-molly front suspension/hardtail MTB with Michelin City 1.75"x26" tires/fenders
6. Motor Model: Bionx 350 PL
7. Controller Model: Bionx 350 PL
8. Battery 36V, 9.8AH
9. Bike+rider weight: ~225 lb
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Re: System (U, Motor, Controller) Efficiency

Postby wildnrg » Sun Sep 20, 2009 9:59 am

1. Efficiency (Watts/mile)
9w/km (14.4w/mile)

2. Speed (mph | kph)
45km/h flat, 25km/h 2% up, 61 km/h 2% down.

3. Gradient (%)
Max % Untested

4. Pedaling effort (none, light, heavy, extreme)
Light

5. Bike Type (roadster, MTB, trike, others)
Dual suspension MTB

6. Motor Model
Headline (Cyclone) 500w

7. Controller Model
24A internal

8. Battery (Voltage/Capacity)
24V 20AH
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Re: System (U, Motor, Controller) Efficiency

Postby gerlewis » Fri Dec 18, 2009 10:30 am

You guys quoting your speed via a bike-speedo, have you calibrated it for your wheel circumference? As I found mine was over reading out of the box. I was getting 48kph when in actual fact 44 is the true speed after calibration. Which was annoying as I thought I was doing 30mph.

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Re: System (U, Motor, Controller) Efficiency

Postby patrickza » Fri Dec 18, 2009 5:32 pm

My results after 1000 miles

1. Efficiency (Watts/mile)
11wh/km (18wh/mile)

2. Speed (mph | kph)
30km/h

3. Gradient (%)
Fairly major hills, steep enough that I don't freewheel going down as it's too fast for comfort.

4. Pedaling effort (none, light, heavy, extreme)
Light

5. Bike Type (roadster, MTB, trike, others)
Dual suspension MTB

6. Motor Model
Crystalyte x5305

7. Controller Model
Crystalyte 72v48A

8. Battery (Voltage/Capacity)
72V 10AH
My Kona Kahuna: viewtopic.php?f=3&t=10256
x5305
Headway 76.8v 10AH
Crystalyte 72v48A controller
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Re: System (U, Motor, Controller) Efficiency

Postby LI-ghtcycle » Thu Feb 04, 2010 10:58 am

Ok, here's my best run thus far:

1) 42 miles

2) Average speed 13MPH (lots of hills, some stretching over 2 miles)

3) Gradient 3-7%

4) Moderate Pedaling

5) Hardtail (Rigid Frame Mid/Late 90's Nishiki w/ Marzocchi Fork) Mountain Bike turned "Dirtable" street bike

6) Amped Bikes Geared (rear wheel) Motor Kit

7) Amped Bikes 15/22Amp controller

8) Dewalt A123 battery pack (28V packs, 2s4p) 53Volt 9.2AH

This is with about 70% pedaling only, I have found I can use the motor to get up to speed and carry it just pedaling, and minor hills I usually just pedal, but my battery is mainly my "get home happy" device, meaning I get a good work-out, sweat a bit but still can walk when I get home! :lol:
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Re: System (U, Motor, Controller) Efficiency

Postby skeetab5780 » Fri Feb 05, 2010 11:43 am

that's slightly scary....that's exactly my best run also....same mileage, stats, hills and pedaling.

except i use a 48v 10ah lifepo4
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Re: System (U, Motor, Controller) Efficiency

Postby ajtest » Sun Feb 28, 2010 11:35 am

All this efficiency talk raises a number of questions I was interested in when a lecturer friend and I set a university project aimed at designing a small device that would capture the data from a Cycle Analyst and a small GPS unit, storing everything on an SD card.

The students have done a great job so far and the hardware just sits on the bike and writes a file with data being written once a second.

The question is what to do with the data? Currently it can be displayed on Google Earth but what would people suggest for the visual display? How about a trace that changes colour from say blue for low power use to red? How would you want to represent the speed-or would you want to do this on its own separate display.

As the height changes are known (both from GE itself as well as from the GPS data) perhaps we might want some way of indicating how much effort the cyclist was putting in along the route.

Just a few thoughts, if you have any suggestions I'll forward them to the student responsible for writing the data display side of the project so the community gets what it wants.

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Re: System (U, Motor, Controller) Efficiency

Postby dozentrio » Sat May 01, 2010 12:21 am

1. Efficiency 25 watts/km 40 watts/mile
2. Speed (mph | kph) 50 kph 32 mph
3. Gradient (%) flat
4. Pedaling effort (none, light, heavy, extreme) none to light
5. Bike Type (roadster, MTB, trike, others) Full Susp MTB
6. Motor Model Unite/Currie my1018z
7. Controller Model ecrazyman 800w 48V brushed
8. Battery (Voltage/Capacity) 44.4V 10Ah EC Power Lipo (5C or so)
Compare lipo prices with this handy spreadsheet: http://endless-sphere.com/forums/viewto ... 14&t=17737
A list of motors, kits, and bikes available(work in progress, please add): http://endless-sphere.com/forums/viewto ... =3&t=17761

Youtube of my bike
http://www.youtube.com/watch?v=gPv0q2YB2f0
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Re: System (U, Motor, Controller) Efficiency

Postby John in CR » Sat Jul 10, 2010 5:39 pm

1a. Efficiency- Highway- WOT 50-59mph=55wh/mi (80-94=34wh/km)*
1b. Efficiency- Highway- 40mph=42wh/mi (65kph=26wh/km)*
1c. Efficiency- Typical stop and go 35-40mph cruise=50wh/mi (55-65kph=31wh/km)*
2. Weight- 365lbs/165kg**
3. Pedal effort- 6-8 strokes at start 50% of the time (the single speed gearing can't keep up)
4. Bike- Custom from used MTB+steel tubing, soft front/hardtail. 60" wheelbase, 26" motorcycle seat height. 24" bike 1.75" front, 19.5" dia motorcycle 3" street knobby on back. Both inflated to 32psi.
5. Motor/controller- 1200W rated motorcycle hubmotor and matched 60V30A 15fet Infineon controller running at 74V nominal (20s Konion LiMN), and shunt modified to 50A.

* - Actual is slightly higher, because measurements taken from energy going into the battery from the charger, not out of battery to controller like a Cycle Analyst would give. Typical riding is jackrabbit style, and more hills than the slight rolling grade of the highway tests, which were non-stop except the first mile from the house. The variance in the WOT speed of the highway was the range of speed caused by varying grades. The highway tests were with a slightly tucked position, and upright position slows WOT speeds 2-3mph.
**Much of the typical efficiency in everyday use includes significant extra loads from this bike+me weight. eg 150lbs of kids and books on school days, groceries, hardware, etc.
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Re: System (U, Motor, Controller) Efficiency

Postby kentlim26 » Thu Jul 22, 2010 12:05 pm

hi everyone

my motor from Conhismotor of 1000watts, controller 1000watt also, is supply by conhismotor,
just in going 3months time i have done 1700km. this kit is alot many times better in anyway
compare with cyclone. Everything in + shipping USD250 .. 3days i got my this baby ! thinking
for cyclone kit, think for hub motor is much Superior in anyway.

1.speed i got it on top speed is 59.8km/h, on full throttle it can easily achieved 51km/h
2.gradient, a little slop, mild
3. peddling - nothing , nil.
4. moutain bike black one , http://www.flickr.com/photos/kentlim26
5. Wh/km is 10.3229 ~ 15.46 watts.
"several of my test and measure per watts/ km = is often seen 9 to 11.77wh"
6. i can see my turnigy meter the peak watts is only 1533watts
7. it can also take very little watts per km. ONLY 6.65watts for 1km for 18-20km/h
8. im using a lower quality lifepo4 battery, from vpower. this battery can only do 1 or 2c.
"this vpower battery is not for cyclone motors, which can draw 50amper or 2200watts.
it kills all the 1 or 2c battery.
9. the worest slop i ever seen my top speed drop to 35km/h.

28/july/2010
a recent test.a 98% hard full throttle 49km- 52km/h , wh/ km is 15.4+
80% throttle, speed 38km/h - 42km/h, wh/ km is 12.88watts. peak watts is still same
1500+watts. no changed

04/08/2010
i run until my battery flat.. vpower 48v 20hr gives only 710.3watts and range is 95.22km.
this can easily more efficient then cyclone max range. cyclone 900watts draws too much
current, even i do very less throttle, it just cannot improve range from 60Km. last ride it
got from Cyclone 900watts kit only 55km.

17/08/2010.

amper peak watts hit 32.96. total watts hit 1614. that is so much higher from the cells
38140s. bMSbattery 48v 12hr.

cheers
kentlim
Conhismotor 1000watts 48v Bought on date April 2010, now is going 2400kilometers riding!!
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