Bicycle chain confusion

12-C

100 W
Joined
Oct 14, 2016
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212
For curiosity sake I'm trying to design a sprocket in CAD, partly to pass time and learn and partly for the fun of it.

I have precision calipers that I have used to measure brand new KMC chains I own.

The obvious mistake that http://www.gizmology.net/sprockets.htm has made is mixing up the with/without derailleur headings as geared bike chains have inner plate widths of 3/32 (<9sp) or 11/128 and it is only the outer plate widths that differ between 9/10/11sp.

The thing that is also in conflict with my measurements is bicycle chain roller diameter stated as 5/16 or 0.3125" which is at odds with my measure of 0.306" or rather in agreement with a size 41 ANSI chain in that respect but differs in others....

Everywhere I read about bicycle chains it says conflicting info, most incorrectly quote 3/32 as the standard for anything geared.... totally oblivious to 11/128.

I'm inclined to use this guide to fashion a sprocket. http://www.gearseds.com/files/design_draw_sprocket_5.pdf

I was hoping the web could be a resource for confirming my measurements but rather it seems more like a circular argument citing other incorrect references.... No shit the idea of a flat earth became a thing despite evidence supporting the contrary as far as 2000 years back...

Anyone have any evidence based and supporting measurements?
 
I don't know what the measurements of a brand new chain would be, and have nothing accurate enough to measure, so can't help with that.

But there are sprocket designer programs out there to generate a template for you, if it helps:
http://www.idleamusements.com/?page_id=54
It saves as DXF if you like (or gcode for CNC). You could then import DXF into something else to alter tooth profiles, etc., if necessary.

and this thread
http://www.cnczone.com/forums/mechanical-calculations-engineering-design/24245-engineering-software.html
has some info (though it's a decade old so I don't know how many links still work).
 
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