BiGH's Ride!

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Postby BiGH » Mon Jul 23, 2007 9:47 pm

not sure actually! its a 72v controller, not sure what the cutoff is actually.

IF i can't run it at 36v I'll run it at 48v.
Bike / Motor: Electric specalized rock hopper with Crystalyte 504 / 26"
Batt: Yesa 72v (36v*2) (getting 6.7ah) LiFEPO4 in a Topeak bag. OR 1x eMTB 48v 20ah pack (straps to frame) -depending on range requirements.
Controller: Unmodified 48a digital with 4110 Fets
Current Prob: Bike is in parts getting painted / drying / testing replacement BMS
Trail of Dead Parts:Avanti Frame, 408 motor *melted*, 35a controller - i broke by trying to mod it 2nd controller - blew it up.
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Postby Ypedal » Mon Jul 23, 2007 10:19 pm

most crystalyte 72v controllers have a LVC of 29v. ( Unless you ask for something different, you get 29 )
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Postby fechter » Tue Jul 24, 2007 9:20 am

It's not that hard to change the LVC voltage. Adjustable would be nice.
"One test is worth a thousand opinions"
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Postby Stevil_Knevil » Tue Jul 24, 2007 11:44 am

The Cycle Analyst (ex Drain Brain) has an adjustable LVC function.

http://www.ebikes.ca/drainbrain.shtml

If you are planning to run several different pack voltages/chemistries, this would be an elegant solution to protect your lithium investment, compared to taking apart the controller and swapping resistors each time the pack voltage is changed.


G'day,

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Postby BiGH » Tue Jul 24, 2007 7:37 pm

thanks guys.
I will be running a CA eventually, at the moment funds have taken a beating, so i have to stretch it to get the Li batteries i want.

Just want to have the thing running and working for my commutes to uni.

I'm sick of spending $6-12 AUD on petrol just to drive there and back in heavy traffic.
Bike / Motor: Electric specalized rock hopper with Crystalyte 504 / 26"
Batt: Yesa 72v (36v*2) (getting 6.7ah) LiFEPO4 in a Topeak bag. OR 1x eMTB 48v 20ah pack (straps to frame) -depending on range requirements.
Controller: Unmodified 48a digital with 4110 Fets
Current Prob: Bike is in parts getting painted / drying / testing replacement BMS
Trail of Dead Parts:Avanti Frame, 408 motor *melted*, 35a controller - i broke by trying to mod it 2nd controller - blew it up.
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Postby Mark_A_W » Tue Jul 24, 2007 11:13 pm

Which Batteries did you pick?
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Postby BiGH » Wed Jul 25, 2007 7:45 am

Mark_A_W wrote:Which Batteries did you pick?

I haven't as yet - i'm still working out which is the best pack to go for.

information is dificult to come by for many shops that sell li* packs i'm finding. Either that or they're too busy to answer questions on the packs. Brett is getting packs this week, and I'll be waiting to see pics and more info on his packs. I'm also getting info from other sources :)


i'm just wanting to run the SLA batteries as a temp fix, so i can at least use the bike - sure it will be slower (much slower) but it will still beat using the car :D
Bike / Motor: Electric specalized rock hopper with Crystalyte 504 / 26"
Batt: Yesa 72v (36v*2) (getting 6.7ah) LiFEPO4 in a Topeak bag. OR 1x eMTB 48v 20ah pack (straps to frame) -depending on range requirements.
Controller: Unmodified 48a digital with 4110 Fets
Current Prob: Bike is in parts getting painted / drying / testing replacement BMS
Trail of Dead Parts:Avanti Frame, 408 motor *melted*, 35a controller - i broke by trying to mod it 2nd controller - blew it up.
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Postby BiGH » Thu Jul 26, 2007 2:13 am

ok so i popped into autobarn today - they had a sale on 900amp jump start kits. (they have a 12v 17ah SLA battery in each pack) as well as chargers 240v AC adaptor (and 12v cigarette adaptor) for $49.95 AUD each.

This meant i got a 36v 17ah SLA pack with chargers for $150 AUD :) pretty cheap. This should get me a reasonable distance, im hoping with the tyres pumped fully i might be able to get 25klm?!? i could still go and grab one more SLA battery for $50 and run 48v 17ah. Not sure if running a higher voltage would extend my range. If i ran 48v insted of 36v and feathered the throttle more, would this mean i get 25klm range?

(i've got 100psi slicks on;) - so rollling resistance is gonna b very low)

i'm also picture documenting the removal of all parts of the jump start packs.
Bike / Motor: Electric specalized rock hopper with Crystalyte 504 / 26"
Batt: Yesa 72v (36v*2) (getting 6.7ah) LiFEPO4 in a Topeak bag. OR 1x eMTB 48v 20ah pack (straps to frame) -depending on range requirements.
Controller: Unmodified 48a digital with 4110 Fets
Current Prob: Bike is in parts getting painted / drying / testing replacement BMS
Trail of Dead Parts:Avanti Frame, 408 motor *melted*, 35a controller - i broke by trying to mod it 2nd controller - blew it up.
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Postby Lowell » Thu Jul 26, 2007 2:22 am

More watt hours will give you longer range, as long as you resist the urge to go at top speed. 48x17 minus losses should go 25km.
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Postby BiGH » Thu Jul 26, 2007 3:24 am

Thanks Lowell :)

I only want it for a local area pack. I've just read that to recharge the SLA's with the supplied charger it will take AGES... so it won't be a daily commuter, but it will be used to ride to friend's houses / dinner etc :)

i'm going to wait until the controller comes, and test the range on 36v first, i'm thinking its not going to be enough for the commute anyways, so it will be my local battery pack;)
Bike / Motor: Electric specalized rock hopper with Crystalyte 504 / 26"
Batt: Yesa 72v (36v*2) (getting 6.7ah) LiFEPO4 in a Topeak bag. OR 1x eMTB 48v 20ah pack (straps to frame) -depending on range requirements.
Controller: Unmodified 48a digital with 4110 Fets
Current Prob: Bike is in parts getting painted / drying / testing replacement BMS
Trail of Dead Parts:Avanti Frame, 408 motor *melted*, 35a controller - i broke by trying to mod it 2nd controller - blew it up.
My Ride
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Postby BiGH » Thu Jul 26, 2007 7:29 am

http://www.evdeals.com/Batteries.htm
Now i'm particualrly happy - the batteries look similar (identical) to the 17ah batteries - the site is in USD btw :) -

I've got pics of the dissasembly of the packs, but they'll have to wait until tommorrow to go up!
Bike / Motor: Electric specalized rock hopper with Crystalyte 504 / 26"
Batt: Yesa 72v (36v*2) (getting 6.7ah) LiFEPO4 in a Topeak bag. OR 1x eMTB 48v 20ah pack (straps to frame) -depending on range requirements.
Controller: Unmodified 48a digital with 4110 Fets
Current Prob: Bike is in parts getting painted / drying / testing replacement BMS
Trail of Dead Parts:Avanti Frame, 408 motor *melted*, 35a controller - i broke by trying to mod it 2nd controller - blew it up.
My Ride
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Postby BiGH » Sun Jul 29, 2007 8:30 am

here's the packs i'm pulling apart for the cheap SLA batteries.
Attachments
pack_001.JPG
back off!
pack_001.JPG (201.35 KiB) Viewed 1924 times
pack_002.JPG
unit
(201.89 KiB) Downloaded 1163 times
pack_003.JPG
box
(153.1 KiB) Downloaded 1166 times
pack_004.JPG
front pannel - will be remounted (minus light)
(123.26 KiB) Downloaded 1164 times
pack_005.JPG
removing the battery
(135.75 KiB) Downloaded 1163 times
pack_006.JPG
SLA battery - *sorry for the blury pic - i was rushed*
(110.78 KiB) Downloaded 1163 times
pack_007.JPG
large 900amp switch removed from pack
pack_007.JPG (156.81 KiB) Viewed 1923 times
pack_008.JPG
remaining wires of pack
(131.45 KiB) Downloaded 1160 times
Bike / Motor: Electric specalized rock hopper with Crystalyte 504 / 26"
Batt: Yesa 72v (36v*2) (getting 6.7ah) LiFEPO4 in a Topeak bag. OR 1x eMTB 48v 20ah pack (straps to frame) -depending on range requirements.
Controller: Unmodified 48a digital with 4110 Fets
Current Prob: Bike is in parts getting painted / drying / testing replacement BMS
Trail of Dead Parts:Avanti Frame, 408 motor *melted*, 35a controller - i broke by trying to mod it 2nd controller - blew it up.
My Ride
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Postby BiGH » Sun Jul 29, 2007 9:04 am

oh yeah forgot to ask - is the blue thing pictured in the last picture between the large -ve and +ve a capacitor?
Bike / Motor: Electric specalized rock hopper with Crystalyte 504 / 26"
Batt: Yesa 72v (36v*2) (getting 6.7ah) LiFEPO4 in a Topeak bag. OR 1x eMTB 48v 20ah pack (straps to frame) -depending on range requirements.
Controller: Unmodified 48a digital with 4110 Fets
Current Prob: Bike is in parts getting painted / drying / testing replacement BMS
Trail of Dead Parts:Avanti Frame, 408 motor *melted*, 35a controller - i broke by trying to mod it 2nd controller - blew it up.
My Ride
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Postby Mark_A_W » Sun Jul 29, 2007 9:07 am

A capacitor or a polyswitch.

Oo.err..do you reckon I could score/buy one of those 900 amps switches off you? You've got three right?
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Postby BiGH » Sun Jul 29, 2007 9:11 am

Image

or do i have to individually switch off each battery from being in series with the other?

i'm thinking that i'd need the switches to make the setup like this:
unfortunatly its hard to find high amp switches.
Image

If i don't use them u can have them mark, but at the moment they'll be used :( (yes i have 3)
Bike / Motor: Electric specalized rock hopper with Crystalyte 504 / 26"
Batt: Yesa 72v (36v*2) (getting 6.7ah) LiFEPO4 in a Topeak bag. OR 1x eMTB 48v 20ah pack (straps to frame) -depending on range requirements.
Controller: Unmodified 48a digital with 4110 Fets
Current Prob: Bike is in parts getting painted / drying / testing replacement BMS
Trail of Dead Parts:Avanti Frame, 408 motor *melted*, 35a controller - i broke by trying to mod it 2nd controller - blew it up.
My Ride
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Postby xyster » Sun Jul 29, 2007 9:25 am

or do i have to individually switch off each battery from being in series with the other?


So long as the chargers are isolated (either internally or by not having a common ground prong on the wall socket), there's no problem leaving the batteries in series while charging each one individually and simultaneously. That's how I charge my 20s15p lithium pack.
Ebike: 5304/20", 72V 35A controller, 33AH 80V 20s15p (18650 sized cells) DIY lithium-ion pack
http://endless-sphere.com/forums/viewto ... 47&start=0
Scooter: '06 Stealth s1000, 48V 30A, 4x10ah SLA
http://endless-sphere.com/forums/viewtopic.php?t=148
Ebike: '06 Currie Mongoose, 32V 35A, 32V 22AH hybrid SLA/Li-ion pack
http://endless-sphere.com/forums/viewtopic.php?t=1010
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Postby BiGH » Sun Jul 29, 2007 9:41 am

xyster wrote:
or do i have to individually switch off each battery from being in series with the other?


So long as the chargers are isolated (either internally or by not having a common ground prong on the wall socket), there's no problem leaving the batteries in series while charging each one individually and simultaneously. That's how I charge my 20s15p lithium pack.


when you say common ground, so if i plugged them into a powerboard (each battery has a seperate powerpack that would be plugged into a powerboard and run from the wall socket)

is that bad or good (i know u run a powerboard and many many double adaptors :P
Bike / Motor: Electric specalized rock hopper with Crystalyte 504 / 26"
Batt: Yesa 72v (36v*2) (getting 6.7ah) LiFEPO4 in a Topeak bag. OR 1x eMTB 48v 20ah pack (straps to frame) -depending on range requirements.
Controller: Unmodified 48a digital with 4110 Fets
Current Prob: Bike is in parts getting painted / drying / testing replacement BMS
Trail of Dead Parts:Avanti Frame, 408 motor *melted*, 35a controller - i broke by trying to mod it 2nd controller - blew it up.
My Ride
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Postby xyster » Sun Jul 29, 2007 10:16 am

BiGH wrote:when you say common ground, so if i plugged them into a powerboard (each battery has a seperate powerpack that would be plugged into a powerboard and run from the wall socket)

is that bad or good (i know u run a powerboard and many many double adaptors :P


I'll assume a powerboard there is the same as a powerstrip here :D The powerboard can have a ground prong (be three prong), but unless the chargers are electrically isolated on the inside (like Soneils), the charger plugs that go into the powerboard must not have a ground prong.
The powerboard can have a ground prong because, so long as the chargers do not, the chargers won't be connected to that common ground -- hence no short.

All is good so long as all the chargers also don't exceed the wattage rating of the powerboard -- most powerstrips here are rated about 1500 watts -- so exceeding that rating would take about 11, 10-amp 12 volt (~15 peak) SLA chargers.
Ebike: 5304/20", 72V 35A controller, 33AH 80V 20s15p (18650 sized cells) DIY lithium-ion pack
http://endless-sphere.com/forums/viewto ... 47&start=0
Scooter: '06 Stealth s1000, 48V 30A, 4x10ah SLA
http://endless-sphere.com/forums/viewtopic.php?t=148
Ebike: '06 Currie Mongoose, 32V 35A, 32V 22AH hybrid SLA/Li-ion pack
http://endless-sphere.com/forums/viewtopic.php?t=1010
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Postby BiGH » Sun Jul 29, 2007 11:14 am

xyster wrote:
I'll assume a powerboard there is the same as a powerstrip here :D The powerboard can have a ground prong (be three prong), but unless the chargers are electrically isolated on the inside (like Soneils), the charger plugs that go into the powerboard must not have a ground prong.
The powerboard can have a ground prong because, so long as the chargers do not, the chargers won't be connected to that common ground -- hence no short.

All is good so long as all the chargers also don't exceed the wattage rating of the powerboard -- most powerstrips here are rated about 1500 watts -- so exceeding that rating would take about 11, 10-amp 12 volt (~15 peak) SLA chargers.

Powerstrip and powerboard are the same. :)

I just went to the garrage and checked the power adaptor for battery charger. its only a two pronged one, so the lack of ground - does that mean its ok to be used without switches... sorry i'm a bit clueless when it comes to these chargers. I think after reading the above - what ur saying is as long as there is no ground on the power adaptor from the charger (an electrically isolated ground is an exception to this) that its ok?

is that right?

Thanks again Xyster,
You've already helped so much!
Bike / Motor: Electric specalized rock hopper with Crystalyte 504 / 26"
Batt: Yesa 72v (36v*2) (getting 6.7ah) LiFEPO4 in a Topeak bag. OR 1x eMTB 48v 20ah pack (straps to frame) -depending on range requirements.
Controller: Unmodified 48a digital with 4110 Fets
Current Prob: Bike is in parts getting painted / drying / testing replacement BMS
Trail of Dead Parts:Avanti Frame, 408 motor *melted*, 35a controller - i broke by trying to mod it 2nd controller - blew it up.
My Ride
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Postby xyster » Sun Jul 29, 2007 1:09 pm

BiGH wrote:
I just went to the garrage and checked the power adaptor for battery charger. its only a two pronged one, so the lack of ground - does that mean its ok to be used without switches... sorry i'm a bit clueless when it comes to these chargers. I think after reading the above - what ur saying is as long as there is no ground on the power adaptor from the charger (an electrically isolated ground is an exception to this) that its ok?

is that right?

Thanks again Xyster,
You've already helped so much!


Let's try a picture this time... :wink:
Attachments
IMG_2414.jpg
IMG_2414.jpg (152.31 KiB) Viewed 1943 times
Ebike: 5304/20", 72V 35A controller, 33AH 80V 20s15p (18650 sized cells) DIY lithium-ion pack
http://endless-sphere.com/forums/viewto ... 47&start=0
Scooter: '06 Stealth s1000, 48V 30A, 4x10ah SLA
http://endless-sphere.com/forums/viewtopic.php?t=148
Ebike: '06 Currie Mongoose, 32V 35A, 32V 22AH hybrid SLA/Li-ion pack
http://endless-sphere.com/forums/viewtopic.php?t=1010
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Postby Jozzer » Sun Jul 29, 2007 4:02 pm

Lol....Dude, Thats the sort of picture that has a big red cross through were it to be found in a saftey manual!
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Postby xyster » Sun Jul 29, 2007 4:30 pm

Jozzer wrote:Lol....Dude, Thats the sort of picture that has a big red cross through were it to be found in a saftey manual!


Yah, but I know what I'm doing. I haven't blown up anything with household electricity since I was 10 and tried to recharge a capacitor by sticking its leads directly into the wall outlet -- a mistake I never repeated! :shock: :D
Ebike: 5304/20", 72V 35A controller, 33AH 80V 20s15p (18650 sized cells) DIY lithium-ion pack
http://endless-sphere.com/forums/viewto ... 47&start=0
Scooter: '06 Stealth s1000, 48V 30A, 4x10ah SLA
http://endless-sphere.com/forums/viewtopic.php?t=148
Ebike: '06 Currie Mongoose, 32V 35A, 32V 22AH hybrid SLA/Li-ion pack
http://endless-sphere.com/forums/viewtopic.php?t=1010
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Postby Mark_A_W » Sun Jul 29, 2007 5:11 pm

BiGH wrote:
xyster wrote:
I'll assume a powerboard there is the same as a powerstrip here :D The powerboard can have a ground prong (be three prong), but unless the chargers are electrically isolated on the inside (like Soneils), the charger plugs that go into the powerboard must not have a ground prong.
The powerboard can have a ground prong because, so long as the chargers do not, the chargers won't be connected to that common ground -- hence no short.

All is good so long as all the chargers also don't exceed the wattage rating of the powerboard -- most powerstrips here are rated about 1500 watts -- so exceeding that rating would take about 11, 10-amp 12 volt (~15 peak) SLA chargers.

Powerstrip and powerboard are the same. :)

I just went to the garrage and checked the power adaptor for battery charger. its only a two pronged one, so the lack of ground - does that mean its ok to be used without switches... sorry i'm a bit clueless when it comes to these chargers. I think after reading the above - what ur saying is as long as there is no ground on the power adaptor from the charger (an electrically isolated ground is an exception to this) that its ok?

is that right?

Thanks again Xyster,
You've already helped so much!


Sounds like it should be fine.

But if you are concerned, fit the switches (and don't worry about my request, I can find my own if I really need it).

Mark
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Postby BiGH » Sun Jul 29, 2007 7:25 pm

after re-reading this i must have been daft as to how much i didn't understand.

Mark u can have the switches. I'll PM you when i've removed all 3 :)
Bike / Motor: Electric specalized rock hopper with Crystalyte 504 / 26"
Batt: Yesa 72v (36v*2) (getting 6.7ah) LiFEPO4 in a Topeak bag. OR 1x eMTB 48v 20ah pack (straps to frame) -depending on range requirements.
Controller: Unmodified 48a digital with 4110 Fets
Current Prob: Bike is in parts getting painted / drying / testing replacement BMS
Trail of Dead Parts:Avanti Frame, 408 motor *melted*, 35a controller - i broke by trying to mod it 2nd controller - blew it up.
My Ride
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Postby Mark_A_W » Sun Jul 29, 2007 7:41 pm

I only want one!

To switch a supplementary 12v pack in and out of circuit.

Not sure if it's suitable (need double pole I think), but at least it can handle the amps!

Thanks!

But if you do need it, no problemo, don't feel obligated.

When our bikes are complete(ish) we should catch up and compare notes. My fork reinforcements are coming along, but I 'd like to ride a rear wheel motor bike.

Mark
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