Oatnet's x5403/Norco A-line, and Front-Mount battery stuff

Show off your E-bike creation here.

Re: Cromotor vs 54xx - Fight!

Postby Kepler » Wed Jan 04, 2012 4:13 pm

1.5kW of capacity. Nice 8) . I think this is about the right capacity for these high powered setups. Lets you ride them hard and still have decent range. I run 1.5kW usable in my Bomber and even when belting it around like a moto, I still get a solid 30 miles out of it. :twisted:

The 54xx motors on high V are just amazing. What I find most impressive is the acceleration from 30mph to 50mph. Also economy can be very reasonable with the right riding style. I have no problems pulling 100 miles out 1.5kW if I need to. :mrgreen:

So what is the weight of the box fully loaded with A123's? I will be interested to see what the all up weight of the bike comes to. 90lb possible?

I missed where you plan to mount the controller too.
Current Rides

Carbon Super Commuter: ON ROAD http://endless-sphere.com/forums/viewtopic.php?f=6&t=47139
eBoost on facebook: http://www.facebook.com/pages/Eboost/200306283342024/
75 Volt 2.5 kW Stealth Fighter: OFF ROAD http://www.stealthelectricbikes.com/
User avatar
Kepler
1 MW
1 MW
 
Posts: 1733
Joined: Sun Nov 08, 2009 9:22 pm
Location: Eastern suburbs Melbourne Australia

Re: Cromotor vs 54xx - Fight!

Postby Andje » Wed Jan 04, 2012 4:51 pm

he said controller on a seatpost rack i believe.
Is that the larger of the Pelican cases? I'm looking at doing a 36s2p lipo box in exactly the same way. I just want a mental reference on the size of the boxes.
edit; never mind, I surmise it must be the larger, the im2075
http://www.pelican.com/cases_detail_storm_print.php?Case=iM2075

So that is mounted with just three clamps on each side, and is not mounted in anyway to the handlebars? Is the plastic of the Pelican cases strong enough to not deform over time where it is bolted to the bike?
Norco 125 Dirt Jumper
100v 15ah Lipo Backpack
lyens 18 fet, 100v 100 amps, R12 Regen
x5304- 95km/h
http://endless-sphere.com/forums/viewtopic.php?f=3&t=24594
Norco A-Line Park 2009
144v Kelly 300amp
5403/ future HS60
http://endless-sphere.com/forums/viewtopic.php?f=6&t=35652
User avatar
Andje
10 kW
10 kW
 
Posts: 798
Joined: Wed Aug 25, 2010 11:03 am

Re: Cromotor vs 54xx - Fight!

Postby Gordo » Wed Jan 04, 2012 5:13 pm

Mounted only to the forks as are the handlebars. Go back to the beginning of the thread. :mrgreen:
X-treme 3KW Scooter...OFF ROAD ONLY....Giant 1KW 48V 24" Hubmotor....E-Apex 1KW 48V 26" Hubmotor, built 2012-05-26
Thanks Justin, for saving ES. May Grin Tech grow and prosper.
User avatar
Gordo
100 kW
100 kW
 
Posts: 1387
Joined: Sun May 23, 2010 4:46 pm
Location: THE COLD WHITE NORTHWEST, EH?

Re: Cromotor vs 54xx - Fight!

Postby gensem » Wed Jan 04, 2012 5:32 pm

You can also mount to the headtube... at least thats what im planning.

Image
A decent 25mph bike will cost around $1000.
A decent 35mph bike will cost around $2000.
A $1000 35mph bike will get you killed.
Justin we really appreciate what you did!
User avatar
gensem
100 kW
100 kW
 
Posts: 1492
Joined: Fri Apr 01, 2011 5:28 pm
Location: Sao Paulo - Brasil

Re: Cromotor vs 54xx - Fight!

Postby Andje » Wed Jan 04, 2012 5:41 pm

Mounted only to the forks as are the handlebars. Go back to the beginning of the thread.

yeah i know. Im picturing the moment as the front shock hits the ground. The bolts going though the box are horizontal to the moment. So I'm picturing the holes the bolts go through in the plastic case and picturing the tops of the holes taking the force and slowly fracturing the plastic. If you mounted the top of the box attached somehow to the bars the mounting point is top down and in line with the force that's all; I just wanted his opinion on the longevity specifically of the holes through the pelican case that attack to the three clamps around his shocks that I can see in the picture since I know he's done it before.
I'm almost sold on copying this battery mount exactly, just using 12 8ah 6s nanos.
http://www.hobbyking.com/hobbyking/store/__18210__Turnigy_nano_tech_8000mAh_6S_25_50C_Lipo_Pack.html
Looking at all the dimensions I'm not sure if it will fit. It will weigh at least 30 pounds though, so if the bolts cant hold then I need to rethink already.
Norco 125 Dirt Jumper
100v 15ah Lipo Backpack
lyens 18 fet, 100v 100 amps, R12 Regen
x5304- 95km/h
http://endless-sphere.com/forums/viewtopic.php?f=3&t=24594
Norco A-Line Park 2009
144v Kelly 300amp
5403/ future HS60
http://endless-sphere.com/forums/viewtopic.php?f=6&t=35652
User avatar
Andje
10 kW
10 kW
 
Posts: 798
Joined: Wed Aug 25, 2010 11:03 am

Re: Cromotor vs 54xx - Fight!

Postby oatnet » Wed Jan 04, 2012 9:06 pm

Andje wrote:Im picturing the moment as the front shock hits the ground. The bolts going though the box are horizontal to the moment.


The moment describes how the box keeps the shocks loaded, but it is described by two vectors, one perpendicular to the ground (gravity) and the other forward. The one perpendicular to the ground is by far the most significant. However, the headtube leans back at an angle, so most of the time the box is resting against the clamps, and the bolts just keep it from sliding or lifting off. I also used large washers, inside and out, to distribute the force across a larger section of plastic. Google will show pelicans having a good history of holding heavier weights as moto boxes. Here are pics of the internals of another one:

http://www.endless-sphere.com/forums/viewtopic.php?f=6&t=24329&start=30#p470443
Member 117 of 16,xxx

179v VW Camper © 164v Vectrix E-Moto © 72v Norco A-line/x5403 © 60v Specialized Enduro Comp/BMC © 72v x5tracycle © 48v TF IO/BMC © 36v Kepler Friction Drive © Spot-Welding a123 © Pelican Front Packs © Vectrix Battery Replacement © MORE !!


Image大鸡巴 Motors
Knowledge is acquired through experience, everything else is just information - Albert Einstein
"Cheater?" I'm not competing, I'm Commuting!
User avatar
oatnet
100 MW
100 MW
 
Posts: 2509
Joined: Thu Apr 26, 2007 3:03 pm
Location: SoCal, USA

Re: Cromotor vs 54xx - Fight!

Postby Andje » Wed Jan 04, 2012 9:34 pm

hmm yes thank you. That photo of the washers is exactly what I was wondering about; i had seen that series before but forgotten it I guess. Well fair enough; I will assuredly look at some sort of similar solution as it seems to kill many fabrication birds with about half a stone.
Norco 125 Dirt Jumper
100v 15ah Lipo Backpack
lyens 18 fet, 100v 100 amps, R12 Regen
x5304- 95km/h
http://endless-sphere.com/forums/viewtopic.php?f=3&t=24594
Norco A-Line Park 2009
144v Kelly 300amp
5403/ future HS60
http://endless-sphere.com/forums/viewtopic.php?f=6&t=35652
User avatar
Andje
10 kW
10 kW
 
Posts: 798
Joined: Wed Aug 25, 2010 11:03 am

Re: Cromotor vs 54xx - Fight!

Postby oatnet » Thu Jan 05, 2012 12:37 pm

Kepler wrote:1.5kW of capacity. Nice 8) . I think this is about the right capacity for these high powered setups. Lets you ride them hard and still have decent range. I run 1.5kW usable in my Bomber and even when belting it around like a moto, I still get a solid 30 miles out of it. :twisted:
So what is the weight of the box fully loaded with A123's? I will be interested to see what the all up weight of the bike comes to. 90lb possible?

I missed where you plan to mount the controller too.


Hi Kepler!

I missed this post... :oops:

30 aggressive miles would be enough to tire me out, really glad to hear that is what you are getting out of 1.5kw on your bomber, that only gets me 11-12 miles on my Vectrix. Right now I have (3) 8s/20ah packs, which I think were about 7.5lbs each, and the box/clamps weighs about 4 lbs, so 26/27lbs. I would like to squeeze in (4) more cells for 28s/100v, which would bring total weight up to @30lbs. That breaks down to about 5lb per clamp. I stole this box from another build that used 8 clamps, which would have been only 3.75lbs a clamp, but 5lb is totally reasonable, heck even 4 clamps would only be 7.5lbs/clamp. Anyhow, 90lbs sounds reasonable, 30lb battery, 30lb hub motor, the frame/fork is heavier than I have used in the past so it is hard to project.

Original plan was to mount the controller on a seatpost-mounted rack. However, it is clear that the rack will interfere with the rear tire. I have another solution I am working, hope it will be as elegant as I envision.

andje wrote:I will assuredly look at some sort of similar solution as it seems to kill many fabrication birds with about half a stone.


That's a nice way of putting it!

-JD
Member 117 of 16,xxx

179v VW Camper © 164v Vectrix E-Moto © 72v Norco A-line/x5403 © 60v Specialized Enduro Comp/BMC © 72v x5tracycle © 48v TF IO/BMC © 36v Kepler Friction Drive © Spot-Welding a123 © Pelican Front Packs © Vectrix Battery Replacement © MORE !!


Image大鸡巴 Motors
Knowledge is acquired through experience, everything else is just information - Albert Einstein
"Cheater?" I'm not competing, I'm Commuting!
User avatar
oatnet
100 MW
100 MW
 
Posts: 2509
Joined: Thu Apr 26, 2007 3:03 pm
Location: SoCal, USA

Re: Cromotor vs 54xx - Fight!

Postby Kepler » Thu Jan 05, 2012 4:16 pm

Those bagged A123's are surprisingly close to the weight of LiPo's. Where do you get those from?

My LiPo's alone weigh 26.4lb. That is 15 x 6S 5000mah 20C Turnigy packs (weight of each pack on my digital scales is 800g)
Current Rides

Carbon Super Commuter: ON ROAD http://endless-sphere.com/forums/viewtopic.php?f=6&t=47139
eBoost on facebook: http://www.facebook.com/pages/Eboost/200306283342024/
75 Volt 2.5 kW Stealth Fighter: OFF ROAD http://www.stealthelectricbikes.com/
User avatar
Kepler
1 MW
1 MW
 
Posts: 1733
Joined: Sun Nov 08, 2009 9:22 pm
Location: Eastern suburbs Melbourne Australia

Re: Cromotor vs 54xx - Fight!

Postby oatnet » Thu Jan 05, 2012 5:45 pm

Kepler wrote:Those bagged A123's are surprisingly close to the weight of LiPo's.

I've tried to make that point time and again, but the LiPo Bullies yell louder. :lol: It is far preferred to compare canned LiFe cells with pouched LiPo, IMO the weight of the cans makes a huge difference. Also the weight of the extra wiring to join LiPo packs, and the weight of BMS/HVC/LVC etc that a LiFe pack wouldn't need, should narrow or eliminate the gap.

The a123 prisimatics have very similar weight to HK Lipo, 30c rating, but with an inert cathode instead of one that is prone to thermal runaway. HK LiPo's have marginally lower IR, but IMO their main benefit is that they are 40% smaller, if volume is your design constraint. So far on my builds, I run out of places to put weight before I run out of space to put it. However, when I build a pack for 144v testing/exhibition, a 144v20ah pack of any chemistry would be way too heavy for my design constraints. Since I can't get I can't get 5ah or 10ah a123 prisimatics I might I might leverage LiPo's modularity and build a 36s/40s 5ah/10ah LiPo pack.

Kepler wrote:Where do you get those from? My LiPo's alone weigh 26.4lb. That is 15 x 6S 5000mah 20C Turnigy packs (weight of each pack on my digital scales is 800g)


By my count, your pack has =15*5ah*(6s*4.2v)=1890wh in it. Mine has 24*3.65v*20ah=1752wh, a little less. On the "Spot-welding" thread below, I have a pic of this Pelican box with the 24s in it, plus (2) more clamps than I used here, weighing in at 27.4lbs.

Oatnet's Spot-Welding a123 Cells

I got a whole bunch from cell_man, he was out for a while, I think he has access to the 20ah cells again, I haven't seen the 16ah version anywhere else. Here is a thread of people checking out vendors of the a123 prisimatics.
a123 20ah Cells Source thread

-JD
Member 117 of 16,xxx

179v VW Camper © 164v Vectrix E-Moto © 72v Norco A-line/x5403 © 60v Specialized Enduro Comp/BMC © 72v x5tracycle © 48v TF IO/BMC © 36v Kepler Friction Drive © Spot-Welding a123 © Pelican Front Packs © Vectrix Battery Replacement © MORE !!


Image大鸡巴 Motors
Knowledge is acquired through experience, everything else is just information - Albert Einstein
"Cheater?" I'm not competing, I'm Commuting!
User avatar
oatnet
100 MW
100 MW
 
Posts: 2509
Joined: Thu Apr 26, 2007 3:03 pm
Location: SoCal, USA

Re: Cromotor vs 54xx - Fight!

Postby fractal » Thu Jan 05, 2012 8:31 pm

how much a 100v 15 ah ( fully charged ) weigh?
Norco A-line DH bike with :
«cromotor/hubzilla» from http://www.greyborg.com/
24s 3p Lipo (100v, 15ah)
Methods LVC/HVC cell level protection system http://www.methtek.com
24 fet infineon controller made by Lyen, heavily moded by Methods
8awg harness by Icecube57
17 inch moped rims with Michelin Gazelle tires by John Rob Holmes http://www.holmeshobbies.com
other stuff http://www.ebikes.ca

details
http://endless-sphere.com/forums/viewtopic.php?f=6&t=31850
User avatar
fractal
1 kW
1 kW
 
Posts: 375
Joined: Tue May 10, 2011 1:26 pm

Re: Cromotor vs 54xx - Fight!

Postby Kepler » Fri Jan 06, 2012 2:31 am

oatnet wrote:
Kepler wrote:Those bagged A123's are surprisingly close to the weight of LiPo's.

I've tried to make that point time and again, but the LiPo Bullies yell louder. :lol: It is far preferred to compare canned LiFe cells with pouched LiPo, IMO the weight of the cans makes a huge difference. Also the weight of the extra wiring to join LiPo packs, and the weight of BMS/HVC/LVC etc that a LiFe pack wouldn't need, should narrow or eliminate the gap.

The a123 prisimatics have very similar weight to HK Lipo, 30c rating, but with an inert cathode instead of one that is prone to thermal runaway. HK LiPo's have marginally lower IR, but IMO their main benefit is that they are 40% smaller, if volume is your design constraint. So far on my builds, I run out of places to put weight before I run out of space to put it. However, when I build a pack for 144v testing/exhibition, a 144v20ah pack of any chemistry would be way too heavy for my design constraints. Since I can't get I can't get 5ah or 10ah a123 prisimatics I might I might leverage LiPo's modularity and build a 36s/40s 5ah/10ah LiPo pack.

Kepler wrote:Where do you get those from? My LiPo's alone weigh 26.4lb. That is 15 x 6S 5000mah 20C Turnigy packs (weight of each pack on my digital scales is 800g)


By my count, your pack has =15*5ah*(6s*4.2v)=1890wh in it. Mine has 24*3.65v*20ah=1752wh, a little less. On the "Spot-welding" thread below, I have a pic of this Pelican box with the 24s in it, plus (2) more clamps than I used here, weighing in at 27.4lbs.

Oatnet's Spot-Welding a123 Cells

I got a whole bunch from cell_man, he was out for a while, I think he has access to the 20ah cells again, I haven't seen the 16ah version anywhere else. Here is a thread of people checking out vendors of the a123 prisimatics.
a123 20ah Cells Source thread

-JD


Missed those threads. Interesting stuff and good work on the spot welding.

Those bagged A123 are probably the best allround battery available at the moment. However availability, cost, and work required to put together a good pack still makes them difficult to tackle for the average punter. I think I will stick with my LiPos for the time being. Just clocked up 5000km on the Bomber. Thats a full year of riding at every opportunity (2 to 3 times a week). Up to 130 cycles on this set of LiPo's with no noticeable loss in performance or capacity. Not bad for being bulk charged without balancing for most of there life. Will be interesting see just how long they actually last.
Current Rides

Carbon Super Commuter: ON ROAD http://endless-sphere.com/forums/viewtopic.php?f=6&t=47139
eBoost on facebook: http://www.facebook.com/pages/Eboost/200306283342024/
75 Volt 2.5 kW Stealth Fighter: OFF ROAD http://www.stealthelectricbikes.com/
User avatar
Kepler
1 MW
1 MW
 
Posts: 1733
Joined: Sun Nov 08, 2009 9:22 pm
Location: Eastern suburbs Melbourne Australia

Re: Cromotor vs 54xx - Fight!

Postby johnrobholmes » Fri Jan 06, 2012 7:57 am

Are those box mounts the chassis weight mounts? I have a set here but they seem so much bigger than yours.
_______________________
Image

Volt up, gear down!
http://www.HolmesBikes.com -- Custom 15 -12ga spokes
http://www.VoltRiders.com -- Custom wheels, ebikes, and Mopeds
User avatar
johnrobholmes
10 GW
10 GW
 
Posts: 4139
Joined: Mon Jul 07, 2008 2:19 pm
Location: Missouri

Re: Cromotor vs 54xx - Fight!

Postby dbaker » Fri Jan 06, 2012 11:04 am

Kepler,

Please remind me your pack voltage and capacity. IIRC you were running over 100V.What controller are you running?
dbaker
10 kW
10 kW
 
Posts: 801
Joined: Fri Oct 24, 2008 2:32 pm

Re: Cromotor vs 54xx - Fight!

Postby Garrick_s » Fri Jan 06, 2012 12:31 pm

I might get flamed for this comment, but this was looking to be a great build with all this time spent on some beautiful rear dropouts and a great bike as a platform, but then this big, obtrusive lunch box gets strapped to the front forks... :cry:

I have seen it more and more lately here too.
Grant it, I do understand why.....no room anywhere else.
And the Pelican boxes are great boxes for that application, but the location just sucks.

Seeing this build really got me thinking about a safe enclosure for these types of cells that can be held in a backpack.
NO idea how much these prismatic cells weigh once all assembled, but they look like they could be arranged and enclosed into a backpack and free up that bike so it can be ridden the way it was designed to be ridden.

Please Oatnet, do not take this little rant personally. I love your work.
Just commenting on the handle bar lunch box theory in general I guess.
Current ride: Stink-E_rev B / 9C 8x8 / 87V and loving it.
User avatar
Garrick_s
100 W
100 W
 
Posts: 107
Joined: Thu Oct 14, 2010 12:00 am
Location: Ventura CA

Re: Cromotor vs 54xx - Fight!

Postby Andje » Fri Jan 06, 2012 1:09 pm

Interesting. I would respect your comments more if you offered some analysed reasoning as to why the location "sucks". It's not just a case of no where else; with a 30 pound hub motor on the back some balance to the weight distribution makes this option a viable one.
The fact is that a123 are heavier then lipo. I all ready HAVE a lipo backpack in an axio swift hardcase that is 100v15ah. It's been done. I would say that for myself, a 25 year old relatively in shape guy of 140lbs, a 30 lb backpack is a lot even after you get used to it. I can walk around campus all day with it on now, but it still makes your shoulders hurt, and it gave me a slight rash from the weight on my shoulders where the straps were for the first 6 months. I think it is a good solution up to about 1kw of power, even my 1.5kw is bordering on heavy, though physically you could prbly fit 15-20 lipo bricks were I currently only have 12 in my pack.
Moving with the backpack makes all the weight shift around on the bike, so it feels nice in terms of control since your centre of gravity stays the same. But in the end, at the speeds we are going we need usable range, and anything above 12-15 bricks of lipo is going to be too much for a backpack imho.
Norco 125 Dirt Jumper
100v 15ah Lipo Backpack
lyens 18 fet, 100v 100 amps, R12 Regen
x5304- 95km/h
http://endless-sphere.com/forums/viewtopic.php?f=3&t=24594
Norco A-Line Park 2009
144v Kelly 300amp
5403/ future HS60
http://endless-sphere.com/forums/viewtopic.php?f=6&t=35652
User avatar
Andje
10 kW
10 kW
 
Posts: 798
Joined: Wed Aug 25, 2010 11:03 am

Re: Cromotor vs 54xx - Fight!

Postby Ypedal » Fri Jan 06, 2012 1:24 pm

4 bricks ( 6S ) of lipo in a backpack is just right, 7 lbs, 100v 5ah, on a bike like my BMX where you dont plan to go far.. you just want to go fast.. long range rigs need bike mounted packs.

I'm going to have to test that handlbar mount thing you got going oatnet, it just seems " wrong " but i wont knock it until i try it ! :D
ES site status page, for when "things" happen...
http://www.ypedal.com/ES/ES.htm
----------------
Always Staying Busy !!
http://www.ypedal.com/Projects.htm
User avatar
Ypedal
100 GW
100 GW
 
Posts: 11933
Joined: Wed Dec 27, 2006 12:55 pm
Location: Moncton NB, Canada

Re: Cromotor vs 54xx - Fight!

Postby oatnet » Fri Jan 06, 2012 1:35 pm

Garrick_s wrote:Grant it, I do understand why.....no room anywhere else.
And the Pelican boxes are great boxes for that application, but the location just sucks.
Please Oatnet, do not take this little rant personally. I love your work.


Thanks, don't worry, I hear this a lot, it is the misconception I am trying to change. I know looks different from the mainstream, but honestly, what sucks about it?

I'm always looking for a new angle, I've tried just about everything, but since I went front I've never gone back. :lol: I've done the backpack thing, a lot of people default to that when they recognize the challenge of mounting, but it is not a comfortable long-term solution for my long-range bikes. I've done rear mounted packs, and found that having all that mass in over the rear wheel makes the front wheel lift in sharp turns, with disasterous results. I've done center-mounted packs, and while a lot of people like it, I found pedaling awkward, and I have the knee scars to prove it. :D When I dabbled with a front-mounted pack, and experienced the superior handling it offers, I knew I was on to something.

When we convert bicycles to eBikes, we double, if not triple, its mass. Where you place that mass impacts the handling significantly. I define handling as how the bike responds to my steering inputs. Where do those inputs happen? They happen at the handlebars. If you put the mass at the handlebars, right between your hands, steering inputs affect the battery mass instantly.

However, if you put the mass in the middle or back of the frame, then your steering input has to translate through the the frame, and the frame acts as a lever that RESISTS your steering input- hence the problem with rear pack/front wheel lift in turns. Further, bicycle frames were not designed to support these loads, so they flex, oscillate, and just feel squishy to me by comparison.

Think about a motocross rider - they are crowding the handlebars, getting their weight over the front wheel, and it doesn't matter how the back end slides around or bounces. Think about where an extended range gas tank is mounted on a KTM - high, up front, as close to the handlebars as possible; of course, they don't have to worry about knees during pedaling so they can put it on the rider side.

The downsides I see: A front pack is lousy with a kickstand, even one of my double-leg kickstands, but the DH frames I have used on my last few builds don't have a place for a kickstand anyhow. If block-long wheelies are your idea of fun, this is not a good choice, although I can easily lift the front end on jumps, and frankly at higher power levels I welcome the help keeping the front wheel on the ground. It takes a little bit of time to get used to the snappier/faster handling, and learn how to leverage the mass to improve that handling. Luke also said he felt that having the mass impeded a series of rapid adjustments, I lack the refinement to feel that myself. I can see his point but I am suprised that the gyroscopic effect of the spinning front wheel is not more difficult overcome than rotating a mass around some bearings. In fact, I think I balance the mass against lean turn/angle to snap the bike from side to side in transitions, they seem much faster. Either way, I think Gensem's build, with the battery mounted to the headtube instead of the stanchions, is the next evolution of front-mount packs, because it decouples the front location from steering inputs.

-JD
Member 117 of 16,xxx

179v VW Camper © 164v Vectrix E-Moto © 72v Norco A-line/x5403 © 60v Specialized Enduro Comp/BMC © 72v x5tracycle © 48v TF IO/BMC © 36v Kepler Friction Drive © Spot-Welding a123 © Pelican Front Packs © Vectrix Battery Replacement © MORE !!


Image大鸡巴 Motors
Knowledge is acquired through experience, everything else is just information - Albert Einstein
"Cheater?" I'm not competing, I'm Commuting!
User avatar
oatnet
100 MW
100 MW
 
Posts: 2509
Joined: Thu Apr 26, 2007 3:03 pm
Location: SoCal, USA

Re: Cromotor vs 54xx - Fight!

Postby Garrick_s » Fri Jan 06, 2012 1:38 pm

points taken. Thanks
As I mentioned, I have NO idea how much they weigh so it was just a theory for the backpack.

For your question as to how will that extra weight on the handlebars, negatively effects the steering?
There really is no question about it....it will effect your steering negatively.....it just will (no need for a physics degree on that).
By placing 30lbs at the HIGHEST point for C.O.G. on your bike (the handlebars) you will really notice this extra weight when making tight slow turns.
Just think about how touchy turning on a bicycle is already.....heck I can turn my bike with just body english.
Strap 30 lbs to the front fork and every movement you make would be amplified.
Grant it, the faster you go, the less the effect will be, but you will feel still it.

I ride Motorcross, so I know what you mean about putting your weight forward, but that weight is being distributed down thru the bike to offset gyroscopic effects as well as adding weight to the wheels for more traction. It is never DEAD weight sitting there in one spot.

When I'm ripping up a trail at 35mph+ and I am adjusting my trajectory around rocks and bumps and trail matter, that 30lbs lunch box on my handle bars would suck. But that's just me :mrgreen:

I see your points though and will keep it in mind on my next build. thanks for the input

G
Current ride: Stink-E_rev B / 9C 8x8 / 87V and loving it.
User avatar
Garrick_s
100 W
100 W
 
Posts: 107
Joined: Thu Oct 14, 2010 12:00 am
Location: Ventura CA

Re: Cromotor vs 54xx - Fight!

Postby oatnet » Fri Jan 06, 2012 1:54 pm

Ypedal wrote:I'm going to have to test that handlbar mount thing you got going oatnet, it just seems " wrong " but i wont knock it until i try it ! :D


Thanks Y, I hope you do! I know you like to try everything new in this hobby you can get your hands on. Hey, now that you have a welder setup, you could even try Gensem's approach of welding a mount to the headtube. I think I hear one of those TF frames calling out to you "weld me, weld me" :lol:

I know it seems wrong, if I hadn't stumbled across it when trying a quick battery test, I don't know if I would have tried it. OTOH, think of all the delivery bikes over the last century, the heavier the load the more likely they were to have a front basket or bin.

The key is to not have any slop in your mount or the box contents.

-JD
Member 117 of 16,xxx

179v VW Camper © 164v Vectrix E-Moto © 72v Norco A-line/x5403 © 60v Specialized Enduro Comp/BMC © 72v x5tracycle © 48v TF IO/BMC © 36v Kepler Friction Drive © Spot-Welding a123 © Pelican Front Packs © Vectrix Battery Replacement © MORE !!


Image大鸡巴 Motors
Knowledge is acquired through experience, everything else is just information - Albert Einstein
"Cheater?" I'm not competing, I'm Commuting!
User avatar
oatnet
100 MW
100 MW
 
Posts: 2509
Joined: Thu Apr 26, 2007 3:03 pm
Location: SoCal, USA

Re: Cromotor vs 54xx - Fight!

Postby waynebergman » Fri Jan 06, 2012 2:39 pm

I am on board Oatnet. I will give her a try as well. I am sure you are on to something. My packs are a bit long and narrow for the ideal shape for a fork mount but I will work with what I got and see how it feels under pedal power as my bike is still a work in progress and not under power quite yet.
Last edited by waynebergman on Fri Jan 06, 2012 7:20 pm, edited 2 times in total.
Link to first build Giant DH-------- viewtopic.php?f=3&t=33849
Mid Drive work in progress--------- viewtopic.php?f=28&t=49467
waynebergman
100 W
100 W
 
Posts: 226
Joined: Sat May 07, 2011 4:20 pm

Re: Cromotor vs 54xx - Fight!

Postby Kepler » Fri Jan 06, 2012 3:13 pm

dbaker wrote:Kepler,

Please remind me your pack voltage and capacity. IIRC you were running over 100V.What controller are you running?


125V hot off the charger. 114V nominal @3.8V per cell. Packs are configured 30S 3P. Capacity is 1890 Whrs theoretical. I go to 1500 Whrs only to ensure good life from the packs. Controller is the high voltage Lyen 18 FET (135V max). Modified traces. Modified shunt. Set up for 85A. Bike peaks to 10kW under hard acceleration. This setup has need used for the last 5000km.
Current Rides

Carbon Super Commuter: ON ROAD http://endless-sphere.com/forums/viewtopic.php?f=6&t=47139
eBoost on facebook: http://www.facebook.com/pages/Eboost/200306283342024/
75 Volt 2.5 kW Stealth Fighter: OFF ROAD http://www.stealthelectricbikes.com/
User avatar
Kepler
1 MW
1 MW
 
Posts: 1733
Joined: Sun Nov 08, 2009 9:22 pm
Location: Eastern suburbs Melbourne Australia

Re: Cromotor vs 54xx - Fight!

Postby johnrobholmes » Fri Jan 06, 2012 4:17 pm

I personally like the weight on the forks. It makes the bike track well, it dampens the steering a bit, and it really rides smooth. Compared to a battery on a rear rack it is a total no brainer. The only downside to me is how hard it is to wheelie, but some people may see that as a plus!
_______________________
Image

Volt up, gear down!
http://www.HolmesBikes.com -- Custom 15 -12ga spokes
http://www.VoltRiders.com -- Custom wheels, ebikes, and Mopeds
User avatar
johnrobholmes
10 GW
10 GW
 
Posts: 4139
Joined: Mon Jul 07, 2008 2:19 pm
Location: Missouri

Re: Cromotor vs 54xx - Fight!

Postby Garrick_s » Fri Jan 06, 2012 5:17 pm

I'll be the first to admit I am wrong :oops: .....so I'm gonna look into this option as well on my next build.
Current ride: Stink-E_rev B / 9C 8x8 / 87V and loving it.
User avatar
Garrick_s
100 W
100 W
 
Posts: 107
Joined: Thu Oct 14, 2010 12:00 am
Location: Ventura CA

Re: Cromotor vs 54xx - Fight!

Postby oatnet » Fri Jan 06, 2012 5:29 pm

Garrick_s wrote:By placing 30lbs at the HIGHEST point for C.O.G. on your bike (the handlebars) you will really notice this extra weight when making tight slow turns.
Just think about how touchy turning on a bicycle is already.....heck I can turn my bike with just body english.
Strap 30 lbs to the front fork and every movement you make would be amplified.
Grant it, the faster you go, the less the effect will be, but you will feel still it.
I ride Motorcross, so I know what you mean about putting your weight forward, but that weight is being distributed down thru the bike to offset gyroscopic effects as well as adding weight to the wheels for more traction. It is never DEAD weight sitting there in one spot.


I understand your skepticism, as this is something different. I like to think that each of the dozens and dozens and dozens of eBikes I have built in the past 5 years has been an improvement on its predecessor. The best I can say is that if it didn't work for me, I wouldn't be doing it again, let alone put it on my wife's bike. Anyhow, you talk about (2) effects. One is the ability to rotate the fork with 30lb additional mass, the other is the high COG.

Rotation: How much does the front end weigh on your motorcycle weigh? Add up the hub/wheel/tire/stanchion/triple-clamps/handlebars/mirrors/grips/brake/clutch levers/electronics, in most cases it will easily break the 30lbs equivalent. Mass is mass whether it is in a Pelican box or in the front end, they both rotate around the axis easily. Frankly, the gyroscopic effects are harder to overcome than the mass. People have been using front baskets for heavy loads for years, and after 5-6 front-pack builds I think rotation is a non-issue. However, Gensem's innovation separates the front mount from the steering, I hope that helps others who share your objection get past it.

High COG: Take a look at these KTM gas tanks. They mount the "dead weight" at the same height as one of my front-mounted packs, as close to the fork as they can cram it. You are correct, you feel the mass <5mph turns, where it feels exactly like a motorcycle, and it took me exactly (1) slow speed turn to adapt to it. At higher speeds, it is a marvel. The mass at high COG makes it lean over easily, and plants the front wheel so you can stop the lean at precisely the angle you want. This is the part of a front pack that I had to adapt to - I got a lot more lean with a lot less input, so I had to learn to use less input. The combination of fast handling and front wheel plant has me going through transitions much faster than I could before, and leaning faster and lower than I dreamed possible.

-JD

1303.jpg
1303.jpg (50.43 KiB) Viewed 612 times


acerbis-fuel-tank-orange-ktm-25-small.jpg
acerbis-fuel-tank-orange-ktm-25-small.jpg (7.84 KiB) Viewed 612 times
Member 117 of 16,xxx

179v VW Camper © 164v Vectrix E-Moto © 72v Norco A-line/x5403 © 60v Specialized Enduro Comp/BMC © 72v x5tracycle © 48v TF IO/BMC © 36v Kepler Friction Drive © Spot-Welding a123 © Pelican Front Packs © Vectrix Battery Replacement © MORE !!


Image大鸡巴 Motors
Knowledge is acquired through experience, everything else is just information - Albert Einstein
"Cheater?" I'm not competing, I'm Commuting!
User avatar
oatnet
100 MW
100 MW
 
Posts: 2509
Joined: Thu Apr 26, 2007 3:03 pm
Location: SoCal, USA

PreviousNext

Return to E-Bike Photos & Video

Who is online

Users browsing this forum: Observator and 6 guests