TTX-GP Australia, Winton Raceway, Benalla VIC September 2-4

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Re: TTX-GP Australia, Winton Raceway, Benalla VIC September

Postby jonescg » Fri Sep 02, 2011 6:47 am

Pffft. All racing is for sheep stations. Otherwise we wouldn't do it ;)

Daniel has finally arrived with the Ripperton machine. He has a new 7 kWh pack, liquid cooled motor and controller etc etc. He's keeping it warm in his motel room :lol:

I suspect the catavolt machine might be third this time around, provided I don't overheat anything.

Jozz - seems again, one of the brushes is wearing a bit after then the others, but not a huge lot. It's still clean and cool at least. Like I said, I've not adjusted the brush advance at all, because we simply had no time for a dyno tune before hand. We might try to advance it with no load, and keep them as close as possible, but will no doubt be happy with any bike that doesn't smoke.

Qualifying is at 9 am! I want to sleep in till 8 for once!!!
Voltron the Electric RG250 - Dual Agnis, Kelly 1200A controller, 6 kWh of A123 cells from Cell_Man and a shitty old chassis from 1985 :| Top speed 180 km/h, max current 600 A @ 100 V.
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Come on Casey! If you want prototype racing, throw your leg over something with lithium in it :D
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Re: TTX-GP Australia, Winton Raceway, Benalla VIC September

Postby markcycle » Fri Sep 02, 2011 7:30 am

I Know Jon (Catavolt) is not posting so I'll step in a little, It's good to hear a heavy hub motor wheel can maneuver the mongral tight bumpy turns, that in itself is a proof of principle that a hub motor can handle beyond scooter levels, this alone makes the sponsorship investment worth it (I so want to see video please).

Jon is being very conservative with the controller settings, I expect he will inch things up as the weekend progresses. The forced air cooling has allowed more power but also has confused us as to where to set the thermal limit, so we are being careful.

I wish all good luck
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Re: TTX-GP Australia, Winton Raceway, Benalla VIC September

Postby Philistine » Fri Sep 02, 2011 7:43 am

Was sorry I missed you guys, meant to drop you a line this week to catch up whilst you were in town, but I got caught up with a few things. I have met Toolman2 before, but never met SplinterOz, despite him only living a short ride away. Would have loved to see Voltron in the flesh.

Best of luck with the race guys, Cheers, Phil.
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Re: TTX-GP Australia, Winton Raceway, Benalla VIC September

Postby dingoEsride » Fri Sep 02, 2011 10:25 am

Give it to it Chris, smoke the competitors not motor or tyres
ride like the wind
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Re: TTX-GP Australia, Winton Raceway, Benalla VIC September

Postby Jozzer » Fri Sep 02, 2011 11:49 am

jonescg wrote:Pffft. All racing is for sheep stations. Otherwise we wouldn't do it ;)

Daniel has finally arrived with the Ripperton machine. He has a new 7 kWh pack, liquid cooled motor and controller etc etc. He's keeping it warm in his motel room :lol:

I suspect the catavolt machine might be third this time around, provided I don't overheat anything.

Jozz - seems again, one of the brushes is wearing a bit after then the others, but not a huge lot. It's still clean and cool at least. Like I said, I've not adjusted the brush advance at all, because we simply had no time for a dyno tune before hand. We might try to advance it with no load, and keep them as close as possible, but will no doubt be happy with any bike that doesn't smoke.

Qualifying is at 9 am! I want to sleep in till 8 for once!!!

Hi chris, Yes indeed, balance them as closely as possible on the stand, aim for 2mm advance (or 2mm average if they end up being slightly different).
Once you get a close balance like that, try with a little rear brake applied and at a higher speed for slightly better resolution (careful not to cook your disk!).

If 1 brush is wearing faster it may have a different resistance to its 3 parallel buddies, it's possible to tune the resistance by shortening the brush length (carefully cut and refile). If you can get a decent test setup (5-10A PSU and a multimeter) and have the time to do, check resistance as mentioned on the Agni Tuning thread, if worn brush has a lower resistance then gradually shorten the 3 buddies until resistance matches. If it is miles out of course it's best not to start cutting and seek another brush. How fast is it wearing? Reckon it will last the weekend?

Feel free to call if you need on the spot help, I'll leave the ringer on tonight!

Good luck guys,

Steve
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Re: TTX-GP Australia, Winton Raceway, Benalla VIC September

Postby jonescg » Fri Sep 02, 2011 4:31 pm

Thanks Steve, I took your number down :) I suspect a bit of the heating is coming from the inefficiencies at higher rpm. Qualifying is up early, so I'd better drag the team out of bed :lol:

The brush is about 5 mm shorter than the others, but probably enough to see me through the weekend. Kelly is set to speed control, 60 % power, 80% motor speed (voltage). We are using the thermisters as thermometers. When I roll in, Abraham checks the resistance of both motors, and it never got below 3 kOhm. Which is the limit really. Otherwise, battery side current is rarely exceeding 600 A, which is great. Lower gearing is working a treat for this tight twisty (frigging bumpy) circuit!

Will post pictures if the internet existed in regional Australia, let alone was free.

Cheers,
CHRIS
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Come on Casey! If you want prototype racing, throw your leg over something with lithium in it :D
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Re: TTX-GP Australia, Winton Raceway, Benalla VIC September

Postby glowwormbicycles » Fri Sep 02, 2011 4:56 pm

We're only measuring current with the Cycle Analyst so the 600A peak battery figure may well be higher then any multi second current draws.

I've been measuring the motor's temp sensor resistances as Chris says and they've been out by about 0.5 k ohm at most, eg one motor at 4 k the other at 4.5 k.

We'll work on the brush advance today using Jozz's instructions.

Cheers, Abraham
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Re: TTX-GP Australia, Winton Raceway, Benalla VIC September

Postby voicecoils » Fri Sep 02, 2011 6:58 pm

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Re: TTX-GP Australia, Winton Raceway, Benalla VIC September

Postby AussieJester » Fri Sep 02, 2011 7:30 pm

Damnit stuck on mobile at present hard to make out o if that was CHRiS blowing buy the competition down the straight- ::fingers crossed:: it was? Did CHRiS manage to get some slicks this time or is he still running street tires...Give it SHiT CHRiS our adopted WA boi :-P

KiM
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Re: TTX-GP Australia, Winton Raceway, Benalla VIC September

Postby glowwormbicycles » Fri Sep 02, 2011 10:31 pm

#voltron 1, #Catavolt 2, #ripperton DNF for TTxGP AUS Winton Race 1
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Re: TTX-GP Australia, Winton Raceway, Benalla VIC September

Postby AussieJester » Fri Sep 02, 2011 11:28 pm

Way to go CHRiS!!! pwn the frock motored cycles mate hehe :mrgreen:

KiM
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Re: TTX-GP Australia, Winton Raceway, Benalla VIC September

Postby jonescg » Sat Sep 03, 2011 3:43 am

Great day today!! I managed to get my times below 2:00! I did a 1:59.8 - almost as quick as Daniel's 1:59.3. Unfortunately his improvements didn't translate into reliability. He's increased the voltage to 175 Volts (on a Kelly 180 V controller) but it seems to be overvolting it :?

Race was good - made a great start and held it, only to swap places with the Catavolt several times. We also had to contend with traffic on the course - the frigging race control cocked up, sending the retrieval marshals out on the track!! :shock: frocking hell there's a race on!!

I kept on Jasons tail until the end of lap 6 when he was plagued by overheating issues. Went on to see the chequered flag :mrgreen:

Looking forward to tomorrows racing! Hope danny get's his machine going - but I suspect we won't be qualifying first thing.

Trev Hedge took a bunch of pics on Friday:
http://www.mcnews.com.au/MotorcycleRaci ... /index.htm
Voltron the Electric RG250 - Dual Agnis, Kelly 1200A controller, 6 kWh of A123 cells from Cell_Man and a shitty old chassis from 1985 :| Top speed 180 km/h, max current 600 A @ 100 V.
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Say no to spaghetti junction LiPo! Assembled Hi-power LiPo packs of any size!

Come on Casey! If you want prototype racing, throw your leg over something with lithium in it :D
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Re: TTX-GP Australia, Winton Raceway, Benalla VIC September

Postby liveforphysics » Sat Sep 03, 2011 4:01 am

Awesome!!!! Right on guys!
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Re: TTX-GP Australia, Winton Raceway, Benalla VIC September

Postby Jozzer » Sat Sep 03, 2011 6:26 am

Fantastic, well done!

Jozz
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Re: TTX-GP Australia, Winton Raceway, Benalla VIC September

Postby markcycle » Sat Sep 03, 2011 7:15 am

Terrific racing Great work guys
Jon needs some magic to turn those heavy Headway cells into light weight Lipo "OH YEA that's called money"
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Re: TTX-GP Australia, Winton Raceway, Benalla VIC September

Postby jonescg » Sat Sep 03, 2011 4:25 pm

Ta guys :D

I think the only way I can get first if if Daniel has a technical problem. The only way I can beat Jason is if he makes a mistake, and/or has a technical problem :lol: Wait till you see the on-board footage from my bike - some good dicing going on out there :) Jason was saying the motors would cut power, but return to them soon after. Hence he could still keep pace to finish up. Jon said he's going to increase the thermal cut out today, so if he doesn't smoke them, he'll smoke me!

Very VERY happy with the Agnis right now. Once they are in balance they are on song. Only cracked 154 km/h down the straight, and Daniel might be a tiny bit faster with his heavily modified Mars, but it's a tight technical course anyway. And I'm still running on shitty cross-ply road tyres that squirm like bitches out of turn 10 :)

Abraham will no doubt keep youse posted through Twiddle or whatever the youth of today use :)

Oh, and if you want a cringe-fest - listen to the commentary from the FX guys :x
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Say no to spaghetti junction LiPo! Assembled Hi-power LiPo packs of any size!

Come on Casey! If you want prototype racing, throw your leg over something with lithium in it :D
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Re: TTX-GP Australia, Winton Raceway, Benalla VIC September

Postby AussieJester » Sat Sep 03, 2011 8:40 pm

Huuuuge effort on crappy street tires CHRiS! Dont over commit yourself buddy we want you & Voltron back in one piece!

I'm continually blown away by your efforts CHRiS, mounting a "challenge" to race from WA alone shows how commited you're to this electric motorcycle racing, its just so damn impressive CHRiS, you could trail the field and I would still be impressed by the effortyou put into this, not a big effort for fully sponsored teams granted, but as a virtal privateer who has to fly his bike and himself from the otherside of the country mate, its truly inspirational IMHO...

KiM

P.s huge wraps to the fellas in the east helping CHRiS out too
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Re: TTX-GP Australia, Winton Raceway, Benalla VIC September

Postby glowwormbicycles » Sat Sep 03, 2011 8:55 pm

Totally agree AJ !

The sun has come out and our race should be on in the next hour.

Lots of petrol heads are interested & impressed just seeing something totally different out on the track and having a laugh when the bikes come back to the pits and we all run out with our multimeters to check on things :-)

We've been eyeing off various race bikes and waiting for one to blow a motor or gearbox to make way for the next leccy convert :lol:
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Re: TTX-GP Australia, Winton Raceway, Benalla VIC September

Postby AussieJester » Sat Sep 03, 2011 9:59 pm

From my experence the "racing crowd" are MUCH more open to "change" and will look into different options more willingly than your average Joe Blow on the street, hope I worded that correctly?

Give em hell CHRiS ;-)

KiM
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Re: TTX-GP Australia, Winton Raceway, Benalla VIC September

Postby glowwormbicycles » Sat Sep 03, 2011 10:21 pm

Chris WINS! :D

A heap of hard work paid off.

Both bikes threw controller faults mid race but they recovered and Voltron kept the lead with far more speed on the straights.

Check my twitter for lap times, I snapped a pic of the live timing and uploaded. Still waiting on official timing to be printed.
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Re: TTX-GP Australia, Winton Raceway, Benalla VIC September

Postby adrian_sm » Sat Sep 03, 2011 10:27 pm

Congratulations Chris!
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Build #2 ~30kg ~2000w Giant AC Dually Crystalyte 408, 48V10Ah Headway + 6s10Ah LiPo = 70V. ~15000 kms to date [SOLD]
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Re: TTX-GP Australia, Winton Raceway, Benalla VIC September

Postby Stevil_Knevil » Sat Sep 03, 2011 11:15 pm

1st TTX-GP 1st place podium finish for one of our own :!:

Image

Well done, Team Voltron..we are all very proud of you.

Now, let's see pics of spewing champagne and trophy girls :lol:
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Re: TTX-GP Australia, Winton Raceway, Benalla VIC September

Postby AussieJester » Sun Sep 04, 2011 12:43 am

Image

Thats the shit right there CHRiS SUPEEEEEEERB job my friend ;-) have a beer for me too will ya haha
get back home safe, thanks to the guys that helped you out again very very very kind of you all to
offer the amount of time and support to get CHRiS on the race track ;-)

So when and where is the next one? any scheduled for Barbagello Raceway here in the West does anyone know?

KiM
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Re: TTX-GP Australia, Winton Raceway, Benalla VIC September

Postby glowwormbicycles » Sun Sep 04, 2011 3:27 am

Next (last) one at Wakefield Park.

We are off for drinks and dinner!
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Re: TTX-GP Australia, Winton Raceway, Benalla VIC September

Postby jonescg » Sun Sep 04, 2011 3:52 am

Thanks KiM! Yeah fantastic day out - can't be more pleased with the result. Daniel would have blown me away had he not blown his controller first. Great dicing with Jason too; should make for some decent racing. Huge effort by SplinterOz and Voicecoils to keep me running all weekend. I need to source some sticky tyres for next month. And possibly the month after - rumours are spreading fast that the international final might be held here in Australia ;) :mrgreen: :mrgreen:
Voltron the Electric RG250 - Dual Agnis, Kelly 1200A controller, 6 kWh of A123 cells from Cell_Man and a shitty old chassis from 1985 :| Top speed 180 km/h, max current 600 A @ 100 V.
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Say no to spaghetti junction LiPo! Assembled Hi-power LiPo packs of any size!

Come on Casey! If you want prototype racing, throw your leg over something with lithium in it :D
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