ebikes.ca simulator consumption off?

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ebikes.ca simulator consumption off?

Postby itchynackers » Sun Oct 09, 2011 6:59 am

I've tried multiple combinations of setups I've used, and the ebikes.ca simulator http://ebikes.ca/simulator/ is always WAY too high on the consumption compared to actual usage. Anyone else have this problem, or am I just using it wrong?

Image

You can see it is saying 62.2wh/mi which is almost twice the observed value.
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Re: ebikes.ca simulator consumption off?

Postby Alan B » Sun Oct 09, 2011 12:32 pm

Do you get 37 mph at full throttle?

The bike calculator at:

http://www.mne.psu.edu/lamancusa/ProdDi ... ecalc1.htm

Shows a worst case of 1187 watts for 37 mph whereas ebikes.ca shows 1820 watts in your example. This suggests the load is estimated too high, if the other calculator is right. It is based on published drag data from 1989.

Interesting.
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Re: ebikes.ca simulator consumption off?

Postby Alan B » Sun Oct 09, 2011 12:51 pm

This calculator:

http://www.mne.psu.edu/lamancusa/ProdDi ... ecalc1.htm

shows 1820 watts producing 39.67 mph

and 1200 watts producing 33.9 mph

with MTB type assumptions
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Re: ebikes.ca simulator consumption off?

Postby Alan B » Sun Oct 09, 2011 12:56 pm

This calculator:

http://www.noping.net/english/

Shows:

1200 watts produces 32 mph

1800 watts produces 37 mph

which agrees with ebikes.ca
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Re: ebikes.ca simulator consumption off?

Postby itchynackers » Mon Oct 10, 2011 5:29 pm

At 18a, i get roughly 37mph. The chart shows about 1800 watts to go 37mph.

So...if we go for 1 hour, then 1800watts/37mph = 48.6wh/mile

What is the ebikes consumption number stating? It seems way high.
9c 9x7f w/ 12awg phases
9c 8x8r w/ 10awg phases, temp sensor, vented
9c 6x10r w/ 10awg phases, temp sensor, liquid cooled, 3rd Place Pikes Peak 2012!

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Re: ebikes.ca simulator consumption off?

Postby Alan B » Mon Oct 10, 2011 10:28 pm

itchynackers wrote:At 18a, i get roughly 37mph. The chart shows about 1800 watts to go 37mph.

So...if we go for 1 hour, then 1800watts/37mph = 48.6wh/mile

What is the ebikes consumption number stating? It seems way high.


1800 watts is motor output power. Battery power is much higher at 2300W due to efficiency losses in motor and controller.
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Re: ebikes.ca simulator consumption off?

Postby itchynackers » Tue Oct 11, 2011 6:29 am

So the cycle analyst reads motor power, not battery power?
9c 9x7f w/ 12awg phases
9c 8x8r w/ 10awg phases, temp sensor, vented
9c 6x10r w/ 10awg phases, temp sensor, liquid cooled, 3rd Place Pikes Peak 2012!

"Don't argue with the galactically stupid...they drag you down to their level and beat you with experience"
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Re: ebikes.ca simulator consumption off?

Postby miuan » Tue Oct 11, 2011 6:38 am

Cycle analyst measures current drawn by controller from battery times voltage = INPUT power. It has no idea what torque and speed the motor produces and how much of this electricity is lost as heat.
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Re: ebikes.ca simulator consumption off?

Postby itchynackers » Tue Oct 11, 2011 7:06 am

Ok. I wonder why my CA consumption (battery) is significantly lower than the simulator (also battery) consumption. Just doesn't make sense to me. Oh well.
9c 9x7f w/ 12awg phases
9c 8x8r w/ 10awg phases, temp sensor, vented
9c 6x10r w/ 10awg phases, temp sensor, liquid cooled, 3rd Place Pikes Peak 2012!

"Don't argue with the galactically stupid...they drag you down to their level and beat you with experience"
itchynackers
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Re: ebikes.ca simulator consumption off?

Postby Alan B » Tue Oct 11, 2011 8:56 am

The above example shows 8V sag due to 0.32 ohms battery resistance. This seems high and is one source of energy loss. How was this figure arrived at?

The controller in the above example is shown as a 25A controller, this might be a 6 FET which has more loss than a 12 FET that most folks use at 100 volts.

Calibration of speedometer is also important - differences in speed make quite a difference in efficiency. Also shunt calibration. A few amps of error makes a difference in the power used.

Altitude, air temperature, rider size, clothing and riding posture change the air drag. The simulator doesn't indicate what posture is in use, but that makes a significant difference at 37 mph.

Gradient is also important - a road that appears level may in fact be slightly downhill leading to error in the energy used.

Another difficulty is measuring steady state. Slight acceleration or deceleration is hard to detect and makes big differences in power used.
-- Alan W6AKB Cromotored FS GreyBorg, Novara MTB 9C, eBikeE Bent BMC, myEbikeWeb and Thanks to Justin at ebikes.ca for rescuing this forum!
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Re: ebikes.ca simulator consumption off?

Postby Joe90 » Mon Feb 20, 2012 8:21 am

My experience show that the latest simulator is damn close to real world.
at least for my configuration it predict within a few % my actual top speed and range considering speed.
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