Re: 5KW 72V Controller 36 #4410 FET's, $108 #4110's $154

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Re: 5KW 72V Controller 36 #4410 FET's, $108 #4110's $154

Postby boostjuice » Mon Apr 02, 2012 8:39 pm

Leo fails to budge or his hands are tied regarding programability..

For now we can not offer you the programmable 36FET controller, sorry! We only can offer you the controller with 2 lvc switchable. Max current, block time, Regen braking voltage, 3-speed ratio set as your requests before sending to you.
Last edited by boostjuice on Tue Apr 03, 2012 10:42 pm, edited 1 time in total.
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Re: 5KW 72V Controller 36 #4410 FET's, $108 #4110's $154

Postby The Mighty Volt » Mon Apr 02, 2012 8:51 pm

It makes no sense. He IS offering the programmable controller, we know he is, because he is programing the damn thing before he ships it out.

Christ its annoying. And totally unnecessary. :evil: :evil:
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Re: 5KW 72V Controller 36 #4410 FET's, $108 #4110's $154

Postby zombiess » Mon Apr 02, 2012 11:59 pm

I thought I saw a programming header on the board. I'm guessing it might be a clone of the Xie-Chang controllers and might even use the exact same software (one of the many versions). Just try the different versions. Shouldn't be to hard to do a pin by pin comparison from the programming header to the chip then compare it to the known Xie-Chang controllers and experiment.

Even if that works it might be a good idea to replace the caps on the boards with known high quality ones.
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Re: 5KW 72V Controller 36 #4410 FET's, $108 #4110's $154

Postby auraslip » Tue Apr 03, 2012 12:13 am

He probably thinks that retaining the ability to program them makes buying from his our only option. Which means he is probably just a re-seller.
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Re: 5KW 72V Controller 36 #4410 FET's, $108 #4110's $154

Postby The Mighty Volt » Tue Apr 03, 2012 8:54 am

zombiess wrote:I thought I saw a programming header on the board. I'm guessing it might be a clone of the Xie-Chang controllers and might even use the exact same software (one of the many versions). Just try the different versions. Shouldn't be to hard to do a pin by pin comparison from the programming header to the chip then compare it to the known Xie-Chang controllers and experiment.

Even if that works it might be a good idea to replace the caps on the boards with known high quality ones.


Cheers. I will open up my Lyen 18 fet and start doing some comparison work and seeing what is what. Do you have any idea where I would start looking for software or the hardware to wire into the controller itself? Thanks again.
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Re: 5KW 72V Controller 36 #4410 FET's, $108 #4110's $154

Postby The Mighty Volt » Tue Apr 03, 2012 8:57 am

auraslip wrote:He probably thinks that retaining the ability to program them makes buying from his our only option. Which means he is probably just a re-seller.


Here's the thing- if we get a group buy going we can buy the Xie Chang controllers, custom built, 50 units. So where is his upside in holding out on the programming. We've taken the risk, bought the units, gotten good responses and given good reviews, all the seller/re-seller needs to do is offer the final piece of the jigsaw.
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Re: 5KW 72V Controller 36 #4410 FET's, $108 #4110's $154

Postby Kin » Tue Apr 03, 2012 12:00 pm

Little note: He might be in partnership with the actual person who does programming, who would not budge because then Leo could skip him. I don't know. He's knowledgeable about what he sells, which is exciting, but I'm just suggesting there may be more than 1 reason why he withholds programming.
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Re: 5KW 72V Controller 36 #4410 FET's, $108 #4110's $154

Postby John in CR » Tue Apr 03, 2012 12:45 pm

I'm not that worried about programming, because I know I can make it better than programmable. eg Adding a circuit to make my current limits and hi/low regen both switchable on the fly. I want to get some spares in hand before trying these mods, but afterward I'm left with nothing that I want to change via programming. The only remaining open controller changes I want and need are sine wave output and improving throttle response, but those are open items I must leave to the gurus on ES.
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Re: 5KW 72V Controller 36 #4410 FET's, $108 #4110's $154

Postby gensem » Tue Apr 03, 2012 12:50 pm

John in CR wrote:I'm not that worried about programming, because I know I can make it better than programmable. eg Adding a circuit to make my current limits and hi/low regen both switchable on the fly. I want to get some spares in hand before trying these mods, but afterward I'm left with nothing that I want to change via programming. The only remaining open controller changes I want and need are sine wave output and improving throttle response, but those are open items I must leave to the gurus on ES.


John is progressive/variable regen possible?
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Re: 5KW 72V Controller 36 #4410 FET's, $108 #4110's $154

Postby The Mighty Volt » Tue Apr 03, 2012 1:32 pm

Kin wrote:Little note: He might be in partnership with the actual person who does programming, who would not budge because then Leo could skip him. I don't know. He's knowledgeable about what he sells, which is exciting, but I'm just suggesting there may be more than 1 reason why he withholds programming.


Thats true also. Who knows. I certainly am not trying to deprive anyone of an income or a living, but there must be a happy medium.

In the meantime.......

Image

That's the best shot I could get of the chip in the Leo controller, I didn't get the schmutz on it, that was already there. Looks like a bit of heatsink compound. As we can see, there is a row of vacant pads immediately in front of it.

Flicking the board over reveals that vacant strip of pads to be all labeled "+5v"

Image

There are also some other pads, especially due north of the chip, which seem to lead into the chip.

Image
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Re: 5KW 72V Controller 36 #4410 FET's, $108 #4110's $154

Postby The Mighty Volt » Tue Apr 03, 2012 1:44 pm

The Lyen Chipset

Image

Lyen Programme Outlet

Image
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Re: 5KW 72V Controller 36 #4410 FET's, $108 #4110's $154

Postby zombiess » Tue Apr 03, 2012 1:54 pm

Someone who knows what they are doing needs to sit down and take a quick look at GPM8F3 chip set pin routing and compare it to this mystery chip sets pin routing. Should take less than 10 mins to see if it might be clone or something entirely new (rare for China, the land of copying).

I'd buy one to look at, but I've already got plenty of the great and cheap GPM8F3 (new 3rd gen 6 to 18 FET controllers), XCKJ 8B116 ( 2nd gen 6 to 36 FET controllers), and XC846 (1st gen old 6-18 FET controllers) boards that I don't want to spend any more money on controllers. I have way more than I'll ever be able to use.

XCKJ116 can probably be ruled out because they don't have 44 pins like this chip. The GPM8F3 chips do have 44 pins, but they are also just a regular 8051 micro that runs at high speed (and someones custom code) from my previous research on it.
http://www.generalplus.com/product_detail.php?pdv_no=392&func=dl

Even if it is the same processor or a clone or what ever it might have totally different code running on it.

Programability and quality are factors that are high on my list which is why I've stuck with buying from Lyen or building my own controllers. If this works for you that's great. Hopefully some smart hacker can figure out the programming. I've posted all the info I know.
Last edited by zombiess on Tue Apr 03, 2012 2:04 pm, edited 1 time in total.
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Re: 5KW 72V Controller 36 #4410 FET's, $108 #4110's $154

Postby The Mighty Volt » Tue Apr 03, 2012 2:03 pm

zombiess wrote:Someone who knows what they are doing needs to sit down and take a quick look at GPM8F3 chip set pin routing and compare it to this mystery chip sets pin routing. Should take less than 10 mins to see if it might be clone or something entirely new (rare for China, the land of copying).

I'd buy one to look at, but I've already got plenty of the great and cheap GPM8F3 (new 3rd gen 6 to 18 FET controllers), XC116 ( 2nd gen 6 to 36 FET controllers), and XC846 (1st gen old 6-18 FET controllers) boards that I don't want to spend any more money on controllers. I have way more than I'll ever be able to use.


Thanks for your continued interest and feedback Zombiess........unfortunately all I can do at my end is spend money and take photos and keep the interest going, I have zero skills, as such.

On the other hand, if you want be to do anything, just say the word and I will try to follow any instructions - from yourself or others- as accurately as possible. I am game and will try anything once. I might take the 12Fet 36v and try something with that, if there is anything left to try.

Thanks.
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Re: 5KW 72V Controller 36 #4410 FET's, $108 #4110's $154

Postby pelle242 » Tue Apr 03, 2012 2:51 pm

I did some reasearch from the original Hua Tong thread and concluded that the MCU was a rather old NEC / Renesas part. It is a completely different one from the infineon and not likely any existing programing software will do any good.
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Re: 5KW 72V Controller 36 #4410 FET's, $108 #4110's $154

Postby The Mighty Volt » Tue Apr 03, 2012 3:23 pm

pelle242 wrote:I did some reasearch from the original Hua Tong thread and concluded that the MCU was a rather old NEC / Renesas part. It is a completely different one from the infineon and not likely any existing programing software will do any good.


Agreed- but some of those Hua Tongs were from way back.
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Re: 5KW 72V Controller 36 #4410 FET's, $108 #4110's $154

Postby parabellum » Tue Apr 03, 2012 7:19 pm

The Mighty Volt wrote:
Kin wrote:Little note: He might be in partnership with the actual person who does programming, who would not budge because then Leo could skip him. I don't know. He's knowledgeable about what he sells, which is exciting, but I'm just suggesting there may be more than 1 reason why he withholds programming.


Thats true also. Who knows. I certainly am not trying to deprive anyone of an income or a living, but there must be a happy medium.

In the meantime.......

Image

That's the best shot I could get of the chip in the Leo controller, I didn't get the schmutz on it, that was already there. Looks like a bit of heatsink compound. As we can see, there is a row of vacant pads immediately in front of it.

Flicking the board over reveals that vacant strip of pads to be all labeled "+5v"

Image


Those are not same pinholes pictured from opposite sides of the controller right?

Do you have picture of opposite board side from first picture?
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Re: 5KW 72V Controller 36 #4410 FET's, $108 #4110's $154

Postby The Mighty Volt » Tue Apr 03, 2012 9:07 pm

Yeah you are correct, I made a mistake, I will dig the other photo out presently. Thanks.
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Re: 5KW 72V Controller 36 #4410 FET's, $108 #4110's $154

Postby boostjuice » Tue Apr 03, 2012 10:52 pm

I couldnt find a datasheet, but i did find this reverse engineered schematic for a 250W controller that also uses the X8M06-C microcontroller.
Some of the MCU pins regarding the TTL-RS232 programming are labelled. Whether or not this chip uses ROM (single write) or EEPROM (rewritable) programability is still unknown i guess, as is its compatibility with obtainable programming software.

http://www.avdweb.nl/Article_files/Solarbike/Motor-controller/China-BLDC-motor-controller-36V-250W.pdf
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Re: 5KW 72V Controller 36 #4410 FET's, $108 #4110's $154

Postby pelle242 » Wed Apr 04, 2012 12:53 am

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Re: 5KW 72V Controller 36 #4410 FET's, $108 #4110's $154

Postby zombiess » Wed Apr 04, 2012 6:00 am

pelle242 wrote:http://translate.google.se/translate?sl=zh-CN&tl=en&js=n&prev=_t&hl=sv&ie=UTF-8&layout=2&eotf=1&u=http%3A%2F%2Fwww.ourdev.cn%2Fforum.php%3Fmod%3Dviewthread%26tid%3D5327338&act=url

says its a UPD79F9211 .

Can be used for ebikes: http://cn.renesas.com/media/support/demo_cn/E_bike.pdf


That software is available, it's for and older Xie-Chang controller. They only made the EB706 EB709 and EB712 as far as I can tell from the programming software I've seen.
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Re: 5KW 72V Controller 36 #4410 FET's, $108 #4110's $154

Postby bearing » Wed Apr 04, 2012 7:16 am

pelle242 wrote:Can be used for ebikes: http://cn.renesas.com/media/support/demo_cn/E_bike.pdf


Interesting. From the google translation:
Feature A: 180 Degree sine wave control
Feature 2: Current and speed closed-loop
Feature 3: Two current over-current protection
Feature 4 The effect of: ultra-quiet
Feature 5: Brake energy regeneration


It would be awesome(!) if the controller this thread is about have these features implemented. I mean, sine wave and closed loop current control!

I found a related document:
Motor Control by μPD78F0714
Hall IC 180° Excitation Method

http://documentation.renesas.com/doc/Do ... V0AN00.pdf

And also another "ebike schematic"
http://documentation.renesas.com/doc/pr ... ard_sc.pdf
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Re: 5KW 72V Controller 36 #4410 FET's, $108 #4110's $154

Postby silverrich1 » Fri Apr 06, 2012 3:18 pm

should I say Traolach Kaye?

The Mighty Volt wrote:Yeah you are correct, I made a mistake, I will dig the other photo out presently. Thanks.
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Re: 5KW 72V Controller 36 #4410 FET's, $108 #4110's $154

Postby The Mighty Volt » Fri Apr 06, 2012 3:28 pm

silverrich1 wrote:should I say Traolach Kaye?

The Mighty Volt wrote:Yeah you are correct, I made a mistake, I will dig the other photo out presently. Thanks.


Thats up to you Nader. Or should I say......"NovemberSierra" lol

How is that goot working out?

Don't get me wrong, you are a talented guy, but you need to loosen up. Stop trying to shake people down. I can spot you a mile off. Maybe I will contact the Home Office.

Peace bro! :D
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Re: 5KW 72V Controller 36 #4410 FET's, $108 #4110's $154

Postby silverrich1 » Fri Apr 06, 2012 3:29 pm

nah.. traolach kaye's novembersierra :)

The Mighty Volt wrote:
silverrich1 wrote:should I say Traolach Kaye?

The Mighty Volt wrote:Yeah you are correct, I made a mistake, I will dig the other photo out presently. Thanks.


Thats up to you Nader. Or should I say......"NovemberSierra" lol

Peace bro! :D
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Re: 5KW 72V Controller 36 #4410 FET's, $108 #4110's $154

Postby The Mighty Volt » Fri Apr 06, 2012 3:52 pm

I feel a ban coming on.

How do you know Sangesf?
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