110mm Axle for eBMX

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110mm Axle for eBMX

Postby arth_d » Sat Apr 21, 2012 5:44 am

Today i finally received my 9C motor conversion kit for my e-bmx conversion.
Much to my disappointment it has been made to fit a 135mm dropout where my bike is 110mm being a BMX.
It is to be a rear wheel setup. Are 110mm axles available for e-bmx conversion or can you use a front wheel axle to fit.
Any help will be much appreciated. Ive read that some people run without pedals but I don't want to do this.
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Re: 110mm Axle for eBMX

Postby nechaus » Sat Apr 21, 2012 9:22 pm

best to use a front wheel hubbie as its about the right size.

You could modify your swingarms and make that one you have now fit.
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Re: 110mm Axle for eBMX

Postby arth_d » Sat Apr 21, 2012 10:22 pm

Cheers. I will try a front axle first. If i cant get it workking ill just have to stretch the frame. Id rsther not but.
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Re: 110mm Axle for eBMX

Postby Arlo1 » Sat Apr 21, 2012 11:06 pm

Or you can just grind out the drop out. Its not hard. And I trust a bigger axle DIA anyway. You should do something to clamp it to stop it from spinning.
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Re: 110mm Axle for eBMX

Postby chilledoutuk » Sun Apr 22, 2012 8:20 am

Arlo1 wrote:Or you can just grind out the drop out. Its not hard. And I trust a bigger axle DIA anyway. You should do something to clamp it to stop it from spinning.


ERM I am pretty sure he is referring to the width of the axel being 135mm not its diameter.
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Re: 110mm Axle for eBMX

Postby arth_d » Sun Apr 22, 2012 8:42 am

What is the problem is the axle is round and then turns to a treaded area that has flat sides. The treaded area fits in the dropouts but a axle is too long and the rounded area wont fit through the dropout. If I do grind out the dropout I wont be able to tighten it up because the thread begins 25mm after one side of the dropout. Unless I use like a 25mm washer to get it tight. It is made for a freewheel with gears by the look of it. As it has a non threaded area for gears to go on.
Hope this is understandable.
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Re: 110mm Axle for eBMX

Postby gwhy! » Sun Apr 22, 2012 10:06 am

the way i make a rear hub into a bmx frame is to cut off the disk mount, but this may not be possible with the hub you have

edit: you also have to grind the flats right upto the bearing
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Re: 110mm Axle for eBMX

Postby Arlo1 » Sun Apr 22, 2012 11:38 am

chilledoutuk wrote:
Arlo1 wrote:Or you can just grind out the drop out. Its not hard. And I trust a bigger axle DIA anyway. You should do something to clamp it to stop it from spinning.


ERM I am pretty sure he is referring to the width of the axel being 135mm not its diameter.

Bahaa yup Man I was tired last night. But in that case we usaly open them with a Jack and bend them back strait with a cresent wrench.
Thanks Justin of http://www.ebikes.ca/
Also a thanks to Methy at http://www.methtek.com/ :)
And Dave who has some good deals on STUFF Incl. Mosfets, Current sensors and Nomex paper.
RC lipo and most other types of Lithium batteries you MUST know your individual cell voltages while charging and discharging.
Batteries of all kinds need respect they can burn your house down, so don't sleep with them under your bed or any other were you cant afford smoke or fire!
Never above 4.2v never below 2.7v EVER!!!
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Re: 110mm Axle for eBMX

Postby chilledoutuk » Sun Apr 22, 2012 12:37 pm

Arlo1 wrote:
chilledoutuk wrote:
Arlo1 wrote:Or you can just grind out the drop out. Its not hard. And I trust a bigger axle DIA anyway. You should do something to clamp it to stop it from spinning.


ERM I am pretty sure he is referring to the width of the axel being 135mm not its diameter.

Bahaa yup Man I was tired last night. But in that case we usaly open them with a Jack and bend them back strait with a cresent wrench.


I was thinking the same with a steel frame you should be able to open the dropouts but 35mm it quite a ways to spread the little drop-outs.

An alternative would be to use a small mountain bike frame with bmx wheels and handlebars.
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Re: 110mm Axle for eBMX

Postby dogman » Mon Apr 23, 2012 1:53 pm

A good approach might be to do both. Bend the frame a little, grind on the axle a bit, and make it work with a 120mm axle width and still fit a single speed sprocket and keep the chain on the bike.

Steel bike, don't bend an aluminum one much.
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Re: 110mm Axle for eBMX

Postby arth_d » Mon Apr 23, 2012 4:49 pm

Thats good thinking. 7.5mm off each side and 10mm frame stretch. Sounds good to me.
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Re: 110mm Axle for eBMX

Postby arth_d » Wed Apr 25, 2012 12:19 am

I just ended up bending the frame to 135mm with a jack. Worked a treat probably needed to be that far anyway for the disc brake to fit. Makes it by a few mm maybe 5-6.
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