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  1. Bernel

    Yamaha YZF R1 5VY Conversion

    This conversion will consist of the following:- 2004 YZF R1 rolling chassis Motenergy ME1507 motor Sevcon Gen4Size6 inverter Sevcon DC/DC converter Gigavac contactor Domino throttle TC 3.3kW charger Battery:- Gen4 112Ah Nissan Leaf modules, 102.2V Nominal 11.5kWh27S
  2. Bernel

    Sevcon Gen 4 Size 6 questions

    I bought my DVT software from them in 2017 and emailed them when the licence needed renewing. It worked for me without a problem. Sorry to hear you had a bad experience.
  3. Bernel

    Sevcon Gen 4 Size 6 questions

    https://www.voltsport.co.uk/
  4. Bernel

    Update on my Fazer 600 conversion

    I have installed 5 Gen 4 Leaf modules in my Thundercat, cell nominal voltage is 3.65 volts so 73 volts nominal pack voltage. They are charged up to 80 volts which is roughly 80% so should not be problem for your system. Bernel
  5. Bernel

    Sevcon Gen 4 Size 6 questions

    I have some manuals downloaded which may be of some use but dcf files are hard to come by. You would have to hope that someone out there has one that they would be willing to share. The DVT software and IXXAT converter are a must though and you can buy them online. The supplier I use in the UK...
  6. Bernel

    YZF600R Thundercat EV

    Yes, I will use a Sevcon Gen4 Size 6.
  7. Bernel

    YZF600R Thundercat EV

    A lot of trial and error, I a lot of help from people who had used this combination before. Just seen your post with your Gen4 Leaf modules. I am doing a 20S for my Thundercat and a 28S for a new project.
  8. Bernel

    Sevcon Gen4 CANbus (pdo/tpdo as digital input replacement)

    In a word, yes you can receive the information of these switches over the CAN bus. Each of these switches need to be mapped, you can do that easily in the dvt software, then you have to add each switch to the tpdo. Each switch is one bit. I have mapped Forward, Reverse, FS1 and both Driveability...
  9. Bernel

    YZF600R Thundercat EV

    Here is the first spin up at 92.5V, sweet! https://www.youtube.com/watch?v=dz-kBpzmim0
  10. Bernel

    Kawasaki D-tracker/ KLX Build

    Nice work. Good job.
  11. Bernel

    YZF600R Thundercat EV

    Finally got round to fitting the chain, so I have a rolling machine now. Just need to sort the battery situation out. Meanwhile I have been tweeking the digital dash, this hyperlink is short video from my youtube channel. https://www.youtube.com/watch?v=RiI8gapGiOs This hyperlink is a short...
  12. Bernel

    YZF600R Thundercat EV

    Yes, I have been slack with posting updates. I have been working on the battery pack designing my own modules and upgrading the wiring. I have been working with polycarbonate sheets to model the battery modules. There will be three modules stacked vertically, 103.6V and 20Ah each. My brother is...
  13. Bernel

    how to program a sevcon gen4

    Can you post your wiring diagram and any screen shots. I had the same problem which I solved. The drawing I had for my ME1507 had cosine and sine labelled wrong and I had to swap the motor phase wires over. Bernel
  14. Bernel

    Controller recommendation for the Yamaha YZF600R

    Check out my YZF600R build, I ended up going with the Sevcon. These are OEM grade controllers, if you have the tools and skills or access to someone who has those skills to program it then I would recommend them. Good luck with your build I will follow it with interest. Bernel
  15. Bernel

    DVT Software

    Try voltsport.co.uk, they might deliver to Spain. Or https://evea-kartmasters.fr/en/controller-programming-tools/823-dvtc-software-for-sevcon-gen4-controller.html
  16. Bernel

    DVT Software

    Where do you live? A quick internet search will help you. There may be a supplier in your country that sells them or an EV shop that can help you.
  17. Bernel

    YZF600R Thundercat EV

    Sorry, got my file sizes wrong. Will do better next time. 😉
  18. Bernel

    YZF600R Thundercat EV

    Hi Chris, I would have to modify the frame by cutting out a cross member, I have a spare frame and swing arm for the YZF600R which I can play with but that is another project.
  19. Bernel

    YZF600R Thundercat EV

    Controller mounted Now to sort out the wiring.
  20. Bernel

    YZF600R Thundercat EV

    New motor mounts welded in, ME1507 and Domino throttle fitted. Tomorrow I will fit the Gen4 Size6
  21. Bernel

    YZF600R Thundercat EV

    Well, I have been pondering how I can get my ME1507 into my YZF600R to replace the ME0913. Here is a picture of the motor with my newly shot blasted swing arm. So I started making a template. Then I happened to stumble across a YZF600R frame and swing arm on ebay. I bought it for silly...
  22. Bernel

    YZF600R Thundercat EV

    Thanks Dui, I am based in the UK, do you know of a reputable supplier? Bernel
  23. Bernel

    YZF600R Thundercat EV

    I did not get the Mobipus, in the end I bought a Sevcon Gen4Size6. I fitted this to the bike October 2018 and the results were encouraging. I still need to tune the throttle though. Work will start to pick up now since I have cancelled work on another project. I will be looking to replace the...
  24. Bernel

    Bernel's new electric motorcycle build

    Just a quick update, the advent of the Lightning Strike has fulfilled a gap in the market that I was trying to achieve with this build. As such I will using the Sevcon Gen4Size6 and ME1507 to upgrade my electric Thundercat. I have already replaced the the Gen4 Size4 with the Size6. I will...
  25. Bernel

    More info about the new lightening motor cycle

    Now we have more information Nice :D
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