Mercane MX60 rebuild

[Sinhu]

I like the design on the MX60, and just got one a bit run down but at a nice price.

At first sight, not bad.

Mx60 a bit tired

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After going it over the scooter had mores issues then i first i thougt, i love the battery solution but it need to be rebuild. It holds 60,4V fully charged so thsts cost.

Battery solution

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And after couple of days i decided to do rebuild from ground and try some new electronics.

New electronics

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The controller cover

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Starting the rebuild with re wire the motors, has orginal 9 pin. No speed sensor just 5 hall wires and 3 new 12awg pahse wires

Re wire motor with 12awg phase

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Julet 5pin and MT60 conectors

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Strip it down and spray paintet the worst parts

Drying in the bathroom

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As i will use switches and light as orginal the only adition i need is eco/turbo switch

Eco/turbo - singel/dual switch

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Got the battery back, had to replace 8 cells

Nice battery box

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Rebuild is started

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As i wait for the controller kit it’s time for rewire and new connectors, had some jwpf that works great

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Installed a key switch that can be pulled out in both posisions

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Finaly the controller kit got delivered, not the best quality i think but have to test it

Controller kit

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Modify the connectors on the controller, and make a new end plate with separation.

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