Search found 62 matches

by Samson
Dec 08, 2017 4:00 pm
Forum: Battery Technology
Topic: Using a MPPT solar charge controller as a bulk charger
Replies: 18
Views: 375

Re: Using a MPPT solar charge controller as a bulk charger

I use the MPT-7210A with a 120 Watt 24 Volt peak (18 Volt MPP) panel to charge my 14S 18650 e-bike battery at 57.5 volts. I see output from the MPPT in the 95 Watt range in full high sun normally though it does hit 106 Watts at time. The MPT-7210A is a boost converter and can supply up to 60 Volts. ...
by Samson
Nov 14, 2017 8:22 am
Forum: E-Bike Reviews & Testing
Topic: Cycle Analyst V3 preview and first beta release
Replies: 3833
Views: 473092

Re: Cycle Analyst V3 preview and first beta release

the A flag flashes indicating that the CA3 is current limiting. I tried first increasing the Max Amps to 25 from the 12 Amps I normally run with no change. What is the actual current it's reaching? I found the problem. I updated the firmware to 3.1 beta 13 which did not immediately solve the proble...
by Samson
Nov 13, 2017 11:42 am
Forum: E-Bike Reviews & Testing
Topic: Cycle Analyst V3 preview and first beta release
Replies: 3833
Views: 473092

Re: Cycle Analyst V3 preview and first beta release

I have a CA3 ver 3.03 firmware, 14S battery and em3ev 6 Fet sensorless controller on a small gear motor. I'm having a problem with the motor slowing momentarily during throttle up under normal road loads. When I open the throttle the motor accelerates then backs off after about .5 - 1 second momenta...
by Samson
Nov 11, 2017 9:39 am
Forum: E-Bike General Discussion
Topic: Question about sensorless controller
Replies: 23
Views: 739

Re: Question about sensorless controller

I used a $15 KU63 controller from BMS battery which can run sensorless or with halls. My battery was a 14S2p 18650 charged to 58 Volts. The motor is a small gear motor from Golden Motor. I ran mineral oil in the motor for cooling and 16 Amps max. The controller without hall sensors connected felt th...
by Samson
Oct 12, 2017 8:45 am
Forum: Items for Sale - Used
Topic: Friction drive kit
Replies: 5
Views: 591

Re: Friction drive kit

The Kit is SOLD
by Samson
Sep 22, 2017 4:05 pm
Forum: Items for Sale - Used
Topic: Friction drive kit
Replies: 5
Views: 591

Re: Friction drive kit

Perhaps the drive itself for the CA.
by Samson
Sep 13, 2017 9:27 am
Forum: Items for Sale - Used
Topic: Friction drive kit
Replies: 5
Views: 591

Friction drive kit

Kit.jpg Kepler friction drive, Turnigy SK3- 6354 260KV motor and ESC for sale. The Turnigy 85 Amp 2-6 Lipo ESC is new and never used. Motor and friction drive used for less than 30 Km as a trial. The drive worked ok (tested with an ebike controller) but my area has to many steep hills and rain for ...
by Samson
Aug 12, 2017 4:07 pm
Forum: E-Bike Non-hub Motor Drives
Topic: Kepler Friction drive comes of age.
Replies: 323
Views: 26514

Re: Kepler Friction drive comes of age.

I tried a VESC from MayTech on a Turnigy SK3-6354-260 motor at 24VDC with your friction drive. The VESC ran the motor fine with no load for over a half hour or so while testing with the wheel in the air. I set it up with a 10 Amp current limit. I only got about 2 Km on the road before it quit. I eng...
by Samson
Apr 16, 2017 2:44 pm
Forum: Motor Technology
Topic: Revolt motor sensors - bad hall position and wiring
Replies: 9
Views: 482

Re: Hall sensor issues - scope readout done, what to do?

The Hall looks like it is rather far from the magnet. All my motors have a grove\slot cut in the lamination for the Halls to sit in that insures they are close to the magnets. Your problem is more likely weak magnets or Halls to far from the magnet. I added small capacitors across the Hall inputs in...
by Samson
Apr 15, 2017 9:09 am
Forum: Motor Technology
Topic: Revolt motor sensors - bad hall position and wiring
Replies: 9
Views: 482

Re: Hall sensor issues - scope readout done, what to do?

If the missing pulses have a period ... that is they skip at the same spot every revolution it may be the magnet ring is out of round and the halls are not close enough to trigger at some point in the revolution. Shimming the hall slots to bring them closer to the magnets may help. Also one or more ...
by Samson
Sep 02, 2013 6:27 pm
Forum: Battery Technology
Topic: 18650 cell test: Panasonic vs. LG
Replies: 53
Views: 27206

Re: 18650 cell test: Panasonic vs. LG

I posted this on another thread but it applies hear as well: I have considered these LG cells also and bought a couple last year to test. The capacity was decent and the voltage higher than most cells. However I just found a data sheet from LG and noticed that the discharge rating below a temperatur...
by Samson
Sep 02, 2013 1:15 pm
Forum: Battery Technology
Topic: LG ICR18650D1 battery pack build
Replies: 41
Views: 10733

Re: LG ICR18650D1 battery pack build

I have considered these LG cells also and bought a couple last year to test. The capacity was decent and the voltage higher than most cells. However I just found a data sheet from LG and noticed that the discharge rating below a temperature of 5 deg C is only .5 C or 1450 mA. From 5 to 45 deg C it i...
by Samson
Sep 02, 2013 8:40 am
Forum: Battery Technology
Topic: LG ICR18650D1 battery pack build
Replies: 41
Views: 10733

Re: LG ICR18650D1 battery pack build

SAC800 solder has an acid core, does this not leave a residue and cause future corrosion problems?
by Samson
Jul 13, 2013 1:37 pm
Forum: Battery Technology
Topic: Easiest battery lawn mower to convert to LiFePO?
Replies: 49
Views: 2628

Re: Easiest battery lawn mower to convert to LiFePO?

How many sla's and how many headways to what voltage. Buck charging to what voltage ? 3 SLAs (12V.5 nominal) and 4 Headways (13.3 nominal). Charges to about 14.5V on the SLAs and 3.33V on the Headways 56 V total before going to float charge of 13.5V on the SLAs each. This is not a permanent solutio...
by Samson
Jul 13, 2013 10:57 am
Forum: Battery Technology
Topic: Easiest battery lawn mower to convert to LiFePO?
Replies: 49
Views: 2628

Re: Easiest battery lawn mower to convert to LiFePO?

Lipo it. 14s 5 ah of lipo is only about 4.5 pounds. The heavy deck will last forever and then some. But bummer if it's really heavy. I used to loath those snappers I pushed around for years. They were twice as heavy as homeowner grade mowers. My plastic deck will not last forever, but for now it's ...
by Samson
Jul 12, 2013 9:19 am
Forum: Battery Technology
Topic: Easiest battery lawn mower to convert to LiFePO?
Replies: 49
Views: 2628

Re: Easiest battery lawn mower to convert to LiFePO?

I replaced the bad #2 Lead Acid Battery with a battery made from four used Headway cells. It allowed me to finish the tall wet lawn before the Lead Acid Batteries died. I will have to charge the Batteries separately, a pain until I replace the Batteries with lithium. This mower is heavy, it has a st...
by Samson
Jul 11, 2013 2:43 pm
Forum: Battery Technology
Topic: Easiest battery lawn mower to convert to LiFePO?
Replies: 49
Views: 2628

Re: Easiest battery lawn mower to convert to LiFePO?

The 48 Volt Troy mower I acquired recently has 4 x 12V 9 AmpHr lead Acid sealed batteries. My intent was to replace the Lead acid with the spare A123 pack for my bike but I thought I would test the Lead Acid first. A discharge test at 10 Amp load showed Battery #1 to be weak, Battery #2 to heat up t...
by Samson
Jul 03, 2013 8:47 pm
Forum: Battery Technology
Topic: Easiest battery lawn mower to convert to LiFePO?
Replies: 49
Views: 2628

Re: Easiest battery lawn mower to convert to LiFePO?

MADE IN CHINAAA hehe I guess these brushed motors are good since theres no need for a controller... If only there was some kind of circuitry that would limit the current spike on start up... how bout a to stage switch on start up, where the first stage has a big resistor in line, allowing the motor...
by Samson
Jul 03, 2013 7:30 pm
Forum: Battery Technology
Topic: Easiest battery lawn mower to convert to LiFePO?
Replies: 49
Views: 2628

Re: Easiest battery lawn mower to convert to LiFePO?

I have just acquired a Troy bilt model 188, 19" electric cordless mower. It was sold cheap as the 2-3 year old 9 AmpHr Lead acid batteries were done. What I like about it is it uses four 12V batteries in series to give 48 volts same as the pack(s) I use for my Ebike. I have an A123 pack with the 20 ...
by Samson
Jan 21, 2013 10:14 pm
Forum: Battery Technology
Topic: BMS battery 900w charger questions
Replies: 15
Views: 1180

Re: BMS battery 900w charger questions

With a HVC of 95V, what do you think the max current you could really expect out of two of these in parallel? Looks like they are really closer to 700W chargers; how much power can be safely pulled out of these without over heating? I have this unit and have tested it at 780 Watts continuous for se...
by Samson
Jan 21, 2013 8:38 pm
Forum: Battery Technology
Topic: Volts\Amp\AmpHr etc. Alarm Limit Meter
Replies: 2
Views: 347

Volts\Amp\AmpHr etc. Alarm Limit Meter

This unit may have been mentioned in another thread. http://www.ebay.com/itm/Dc-10-90v-0-100a-dual-Digital-led-voltmeter-ammeter-voltage-amp-power-meter-12v-/181004140379?ssPageName=ADME:L:OC:US:3160 I wanted to use the Alarm functions of this device to protect my batteries from a "run away" charger...
by Samson
Dec 18, 2012 4:52 pm
Forum: E-Bike General Discussion
Topic: Cree HP-LED Conversion & DC-DC Converter Assy
Replies: 39
Views: 6581

Re: Cree HP-LED Conversion & DC-DC Converter Assy

DC Converters thread was given at the top post :) Measuring at the Converter will be more challenging as it's buried. Here’s what I did as a workaround: Unplugged the Cree’s to get to the supply as close to the DC Converter as possible. Disabled all but one Blinkie for observation. Dialed in scope ...
by Samson
Dec 18, 2012 1:29 pm
Forum: E-Bike General Discussion
Topic: Cree HP-LED Conversion & DC-DC Converter Assy
Replies: 39
Views: 6581

Re: Cree HP-LED Conversion & DC-DC Converter Assy

If the voltage at the converter DC output pins stays solid at 3.3V when the blinker is on but it drops by .5-1 volt at the lamp when the lamp is active then the issue is you need heavier wires. If the voltage at the converter output pins drops drops below 3.3V then the converter is operating outside...
by Samson
Dec 17, 2012 7:19 pm
Forum: E-Bike General Discussion
Topic: Cree HP-LED Conversion & DC-DC Converter Assy
Replies: 39
Views: 6581

Re: Cree HP-LED Conversion & DC-DC Converter Assy

Greetings ye kindred ebikers For some time now I have noticed an artifact with the Cree headlights that is directly related to the Blinkies mounted behind my seat: The headlights flicker in time with the strobing of the Blinkies. It's not a big deal, just an interesting one. Here's the dirt: Both s...
by Samson
Nov 29, 2012 1:16 pm
Forum: Battery Technology
Topic: BMS Battery Alloy Shell Charger Problems
Replies: 594
Views: 39027

Re: BMS Battery Alloy Shell Charger Problems

You may have to replace the yellow ground wire as it may have melted inside. Also be aware that the case is anodized and therefore a good insulator. The connection to ground really should have the anodization removed around the ground screw to make a proper connection. Also the top of the case shoul...