Search found 363 matches

by Jon NCal
Jan 23 2019 12:48pm
Forum: E-Bike Technical
Topic: I broke a bolt in my hub motor. How do I get it out?
Replies: 14
Views: 555

Re: I broke a bolt in my hub motor. How do I get it out?

Since you did make a slot, you can now take a screwdriver and hammer and try to unscrew it by tapping on the edge of the slot at an angle to unscrew. I have done this before and it usually works. The slot is not deep enough and my screwdriver keeps slipping off when I try to turn. I think I should ...
by Jon NCal
Jan 22 2019 3:23pm
Forum: E-Bike Technical
Topic: I broke a bolt in my hub motor. How do I get it out?
Replies: 14
Views: 555

Re: I broke a bolt in my hub motor. How do I get it out?

Since you did make a slot, you can now take a screwdriver and hammer and try to unscrew it by tapping on the edge of the slot at an angle to unscrew. I have done this before and it usually works.
by Jon NCal
Nov 07 2018 12:40pm
Forum: Battery Technology
Topic: Charging dolphin pack with a 5amp charger
Replies: 11
Views: 518

Re: Charging dolphin pack with a 5amp charger

The plug/socket on the battery may only be rated for 3 amps, so might overheat and melt.

to add: I have had a em3ev Dolphin pack and this is what Paul has said.
by Jon NCal
Oct 21 2018 1:00am
Forum: E-Bike General Discussion
Topic: Help! Batteries discharging quickly
Replies: 15
Views: 624

Re: Help! Batteries discharging quickly

It is not necessary to load test separately. You can do the whole string at once with by connecting to something like a heater. I use one or two of those oil filled Delonghi ones, or light bulbs. Then periodically take the voltage of each battery and record over time to see if any are seriously lagg...
by Jon NCal
Oct 05 2018 1:15pm
Forum: E-Bike General Discussion
Topic: Help Me Build My Daily Commuter?
Replies: 96
Views: 3224

Re: Help Me Build My Daily Commuter?

Radrover can be increased to 24mph limit (40kph) in menu setup. There is a facebook group for Rad bikes. Edited to add - there are some used 2016/2017 RadRovers Juiced Cross Currents near me between $1000-$1200. I would try to talk them down. Then, I would be adding a ~$200-300 hub motor and control...
by Jon NCal
Sep 18 2018 3:46pm
Forum: E-Bike General Discussion
Topic: Stability issues
Replies: 27
Views: 807

Re: Stability issues

I'm wondering if you tried sliding the saddle back? Even 1 inch makes a big difference in handling.
by Jon NCal
Sep 17 2018 2:06pm
Forum: E-Bike General Discussion
Topic: Stability issues
Replies: 27
Views: 807

Re: Stability issues

Some things to try, is check headset for condition and proper adjustment. Lower handlebars. Move saddle back a few inches.
by Jon NCal
Aug 14 2018 11:58am
Forum: E-Bike Technical
Topic: Choosing Ground
Replies: 6
Views: 263

Re: Choosing Ground

One, there is no reason for it. Two, increases the possibility of an accidental short circuit.
by Jon NCal
Aug 13 2018 10:38pm
Forum: E-Bike Technical
Topic: How to connect wire to battery busbar
Replies: 6
Views: 271

Re: How to connect wire to battery busbar

I would suggest Burndy compression lugs. Oh. Are those just standard lugs? As in, can I just crimp the wire to one end and then drill a hole on the bus bar to mount the flat side of the lug? Yes, but the lug has to fit your cable gauge exactly and you have to use a crimper with jaws made for that t...
by Jon NCal
Aug 13 2018 9:05pm
Forum: E-Bike Technical
Topic: How to connect wire to battery busbar
Replies: 6
Views: 271

Re: How to connect wire to battery busbar

I would suggest Burndy compression lugs.
by Jon NCal
Aug 13 2018 11:41am
Forum: E-Bike General Discussion
Topic: Juiced Bikes pushes the envelope - HyperFat HF1100
Replies: 5
Views: 529

Re: Juiced Bikes pushes the envelope - HyperFat HF1100

MAC factory visit:
https://www.juicedbikes.com/blogs/news/ ... tory-visit

Not quite sure how they are achieving that GPS 40mph. Specs say MAC 12T, 52v battery.
by Jon NCal
Jul 23 2018 10:09pm
Forum: E-Bike General Discussion
Topic: Battery Wiring N00b Query
Replies: 28
Views: 457

Re: Battery Wiring N00b Query

I have a voltmeter. I know how to use it to check the voltage (one pin on each connector of my battery and it shows 40.6 volts) but guidance on how to tell which line is positive would be helpful. Having done that (however it's done) , I think I get it: find the positive wire on the charger and mak...
by Jon NCal
Jul 22 2018 8:26am
Forum: Battery Technology
Topic: Voltage drops off when doing full-throttle?
Replies: 9
Views: 351

Re: Voltage drops off when doing full-throttle?

brone wrote:
Jul 22 2018 8:07am
5P of PF cells are 2.9Ah * 5 = 14.5Ah. I have 4P of PF cells and don't have this kind of drop. It's usually 3-4V max when romping. Either your cells are old or not genuine
Is that 3-4 volt drop at 1400-1500w?
by Jon NCal
Jul 08 2018 3:42pm
Forum: Battery Technology
Topic: Completely dead string?
Replies: 8
Views: 321

Re: Completely dead string?

All the cells in that one dead group are paralleled, so one bad cell would drain all the cells in that group. All the cells in that group are 0 volts, and most likely ruined.

Note: In battery terminology, "string" means serial string, not parallel group.
by Jon NCal
Jun 17 2018 11:54pm
Forum: Battery Technology
Topic: how to prepare multimeter newbie
Replies: 13
Views: 509

Re: how to prepare multimeter newbie

black cord to black hole
red cord to V (for volts)
dial to DC volts
it doesn't need zero calibration
by Jon NCal
Jun 13 2018 9:44am
Forum: Battery Technology
Topic: Rebuild of a 36V/12Ah lead-acid battery
Replies: 19
Views: 935

Re: Rebuild of a 36V/12Ah lead-acid battery

Take a look at your controller, it should have some specs on it like 7A continuous, 12A max current. The controller will determine how much current.

Jon
by Jon NCal
Jun 02 2018 5:15pm
Forum: E-Bike Technical
Topic: Which motor and battery for touring rinding with some hills
Replies: 65
Views: 2908

Re: Which motor and battery for touring rinding with some hills

You can use this online motor sim tool to see when your motor will overheat:
http://www.ebikes.ca/tools/simulator.html
by Jon NCal
Apr 15 2018 7:50pm
Forum: E-Bike General Discussion
Topic: Battery series wiring
Replies: 19
Views: 820

Re: Battery series wiring

Before you take this guy's advice, realize he doesn't seem to know what a positive and negative ends of the cells look like and also has labeled the + and - incorrectly. So how much experience does he have?
by Jon NCal
Apr 12 2018 12:58pm
Forum: E-Bike Non-hub Motor Drives
Topic: Charger recommendations
Replies: 5
Views: 471

Re: Charger recommendations

Take a look at the Meanwell HLG's in the classified section. Great deal @ 35.00 shipped. Quality should be commercial quality vs. the average plastic or kingpan charger.
by Jon NCal
Apr 11 2018 1:56pm
Forum: Alternative Energy
Topic: Cell Tower Batteries- Info
Replies: 6
Views: 749

Re: Cell Tower Batteries- Info

I do have a lot experience with these. I would charge them up and then take individual cell voltages to see if they hold a charge. They probably are somewhat damaged by not being on a charge for so long. For testing we used adjustable or automatic load banks that can keep a constant amperage and the...
by Jon NCal
Apr 05 2018 11:34am
Forum: E-Bike General Discussion
Topic: MAC 10T @ 36V vs 12T @ 48V??
Replies: 24
Views: 1578

Re: MAC 10T @ 36V vs 12T @ 48V??

People have been repeating the idea that the motor will always overheat if you go slow. When I had a 350w hub motor bike I would just put it in the granny gear and pedal like I would without a motor and add a 200w or 250w of assist (as seen on a Cycle Analyst) with partial throttle and the crawl up ...
by Jon NCal
Mar 26 2018 9:58pm
Forum: E-Bike General Discussion
Topic: Undervolting cheap Chinese direct drive brushless 36V 500W?
Replies: 2
Views: 251

Re: Undervolting cheap Chinese direct drive brushless 36V 500W?

The controller will have a low voltage cutoff of around 31V, so won't work. You could use 3 12v sla's.
by Jon NCal
Mar 19 2018 12:56pm
Forum: E-Bike Technical
Topic: Run 48v bike on 36v
Replies: 14
Views: 742

Re: Run 48v bike on 36v

The controller may have a low voltage cutoff of around 42 volts. Sometimes there is a jumper or switch to change that setting.