Endless Sphere

I would highly recommend investigating the copper/nickel sandwich method for welded buses. It's a proven method that provides more than three times the series current, while also running cooler and generating less voltage sag under load. Nickel is a poor conductor, so increasing thickness from 0.15...

The fact is, kWeld can do the .2 pure nickel well, but ONLY with the supplied electrodes. My beef with the supplied electrodes is (as good as they weld just after they arrive or you re-dress the tip) lack of repeatability. For consistent results, electrode gap, pressure and tip shape/size must not v...

Sorry if there is info in the forum about this topic but I could not find it using the search tool! Is there a way to connect 2 kWelds together to be able to handle more current? I don't need to double what one welder can do but I certainly feel the need for mine to handle probably 20 or 30% more ju...

The one issue to consider when trying to enlarge the holes to use the kWeld's supplied electrodes is that if installed in parallel, even if you get real close to each other, the tips would be too far for the positive side of 18650 batteries. Not to mention, the grater distance in the electrodes chan...

Searching a bit more I discovered the exact unit in the picture posted by flashtel: On eBay. https://www.ebay.com/itm/Integrated-Hand-held-Spot-Welding-Pen-Spot-Welder-Automatic-trigger-Home-Use-DIY/402009868337?hash=item5d99a7c831:m:mdHw1HlIH_Ejthcn_yxsq2g They even have 3 colors to choose from. Is...

I never thought they would include the trigger switch on the hand held device but I am glad to see they did. Turns out there are quite a lot to choose from if you search for "spot welding pen" on aliexpress.com. The one I will order tomorrow is this one: https://www.aliexpress.com/item/400...

Welcome to the Club, flashtel! I can only comment on the device shown in the picture because I have done my fair share of electrodes and holders. The device could have a great deal of value IF it had thicker cables to connect it to to the welder. The springs make it a great device because it equals ...

I was afraid you would say that. But it was worth trying. Thanks for considering the idea! I have read the whole manual and if I use short wires (around 15cm) made of AWG #4, with the battery I just bought, my kWelds complain of overcurrent. If I use thinner wire (AWG #8), calibration completes succ...

Here is a crazy question for kWeld's creator, Mr. T. I recently bought a new AGM battery and both of my kWelds units complain of overcurrent when I try to calibrate them. If I swap the battery and electrode cables with thinner ones, I am able to successfully calibrate them but I know I am getting to...

@tatus1969. Perfect. Thanks for info! This is a well documented thing and there is a paper (among several) from a Chinese searcher in a university I can't remember, detailing scientifically his findings. I will post a link to it soon. Traveling overseas now with only my phone and missing my desktop ...

Question for Kweld's designer: Do you have any plans for adding a function in a future release that would switch the polarity half way through the welding cycle? As I am sure you know, DC spot welders don't form a similar nugget under the anode and the cathode for reasons we do not need to get into ...

I've had good success with this seller: https://www.aliexpress.com/item/18650-Lithium-ion-battery-nickel-strip-0-15-8-0-3-8-0-15-10-0/32832222955.html?spm=a2g0s.9042311.0.0.2dd94c4dOjccJ1 Still using a 1kg roll of 0.15 x 7mm I bought several years ago (nearly used it all now), and I just ordered a ...

No worries :) On a different note, I've never been a huge fan of the large copper tips supplied with my JP. They do the job, but make pinpoint close welds difficult. I prefer a much smaller point at the end so I tried various things like filing, grinding with a dremel, but nothing I tried was very ...

That's strange then. About the only other things that come to mind are using enough pressure on the electrodes, making sure the nickel surface is clean and free of any contaminants (like oil), and maybe the electrode material. I use solid copper wire for electrodes on mine and get great results wit...

I've had good success with this seller: https://www.aliexpress.com/item/18650-Lithium-ion-battery-nickel-strip-0-15-8-0-3-8-0-15-10-0/32832222955.html?spm=a2g0s.9042311.0.0.2dd94c4dOjccJ1 Still using a 1kg roll of 0.15 x 7mm I bought several years ago (nearly used it all now), and I just ordered a ...

That's what I originally thought and figured that by buying this battery (brand-new) for the JP welder, I would be all-set: OptimaYellow Top Deep Cycle Battery, Group Size 31T, 900 CC. https://www.optimabatteries.com/en-us/yellowtop-deep-cycle-battery Manufacturer claims an Internal Resistance of 0....

Has anyone found a good supplier of "pure" nickel strips (not the nickel-plated steel kind) 0.20 mm thick X 8 or 10 mm wide? I bought some through aliexpress but I am afraid they are made of some alloy that causes the electrodes to stick big time. I have tried different electrodes material...

48v is too much. 12v is about the maximum. Consider that on mine, I measured about 3,000A during the pulse at 12v. There has been some success using gigantic capacitors and a 12v supply. The average power is not that much so the caps can get recharged with a reasonably small 12v supply. Fletcher, H...

48v is too much. 12v is about the maximum. Consider that on mine, I measured about 3,000A during the pulse at 12v. There has been some success using gigantic capacitors and a 12v supply. The average power is not that much so the caps can get recharged with a reasonably small 12v supply. Fletcher, H...

"48v is too much. 12v is about the maximum. Consider that on mine, I measured about 3,000A during the pulse at 12v. There has been some success using gigantic capacitors and a 12v supply. The average power is not that much so the caps can get recharged with a reasonably small 12v supply." ...

I just wanted to add that it isn't all that hard to build one of these spot welders as you see in the video. If you want to use it with a battery, they have someone who programmed an Arduino nano to control the pulse time. The software and programing is on the internet and you can download it and e...

Here are the pics of the jig I made to allow me to quickly (literately, about 2 seconds) and consistently cut a slit on the nickel strip. I know it looks over the top but I had this wonderful phenolic material and a Weecher rotary tool with a straight wand that is great for holding it in a similar f...

Really cool and impressive builds posted recently! My findings on electrodes sticking may not apply to too many configurations out there but I thought I post them just in case it helps someone out of new things to try to resolve it. I did not have much sticking problem with 0.15 mm pure nickel but w...

okashira, Pretty impressive work; it is great that someone is taking the time to research and optimize the design to prevent avalanche damage. One question for you about the white welding cable attached directly to the welder (showing in the picture before last). Is this the crazy-flexible silicone...

okashira, Pretty impressive work; it is great that someone is taking the time to research and optimize the design to prevent avalanche damage. One question for you about the white welding cable attached directly to the welder (showing in the picture before last). Is this the crazy-flexible silicone ...