Search found 96 matches

by minimum
Jan 10 2019 1:37am
Forum: E-Bike General Discussion
Topic: Running 2 controllers on one bike alternately - EE question..
Replies: 13
Views: 293

Re: Running 2 controllers on one bike alternately - EE question..

neptronix wrote:
Jan 08 2019 4:13pm
Is it possible to switch sinewave mode on and off, and have that set in the profile?
Newest PV versions have sensorless/fault mode, where it switches to trapezoidal. Just switch off/unplug one hall.
by minimum
Dec 27 2018 4:09am
Forum: E-Bike Technical
Topic: Grin Phaserunner with Cyclone 3000 - hall sensor problem
Replies: 9
Views: 285

Re: Grin Phaserunner with Cyclone 3000 - hall sensor problem

This topic: https://endless-sphere.com/forums/viewtopic.php?f=28&t=90446 RC filter might help. I had another idea to stick small piece of thin aluminum-foil tape onto hall sensors. Maybe that will be just about enough to catch that stray flux and pass the real one. Haven't gotten around pulling mine...
by minimum
Dec 19 2018 3:24am
Forum: Motor Technology
Topic: An idea how to make sure there is no ingested water inside a motor
Replies: 3
Views: 168

Re: An idea how to make sure there is no ingested water inside a motor

https://www.farnell.com/cad/302891.pdf The BLD6343 is a M16 thread Immersion-proof Breather made of PC (polycarbonate). It maintains pressure equalisation and prevents water ingress in equipment subject to use in harsh environments. It requires a 17mm diameter fixing hole and is supplied with a O-ri...
by minimum
Dec 05 2018 12:56am
Forum: E-Bike Build Threads / Photos & Video
Topic: Cyclone 3000w winter project
Replies: 13
Views: 726

Re: Cyclone 3000w winter project

If you run it at 40A and below then stock mounts are good enough for most cases.
Stock motor chain tensioner needs only one (or two if you're lucky) derailment to render it unusable.
by minimum
Dec 04 2018 3:18am
Forum: E-Bike Build Threads / Photos & Video
Topic: Dr_Lulz's 8kw Berg Viper
Replies: 23
Views: 1566

Re: Dr_Lulz's 8kw Berg Viper

I used regular 60/40 tin-lead solder, it's easier to use.
by minimum
Dec 04 2018 12:47am
Forum: E-Bike Build Threads / Photos & Video
Topic: Dr_Lulz's 8kw Berg Viper
Replies: 23
Views: 1566

Re: Dr_Lulz's 8kw Berg Viper

Smoke wrote:
Dec 02 2018 2:09pm
Could you tell us about how you soldered the copper wire to your nickel strip?
You need special flux for that.
KWLUT-035_1-450x450.jpg
KWLUT-035_1-450x450.jpg (17.16 KiB) Viewed 437 times
Beware, it's acidic so handle it's contents and fumes accordingly!
by minimum
Nov 29 2018 1:14am
Forum: E-Bike Non-hub Motor Drives
Topic: new cyclone 3000 w mid-drive kit?
Replies: 3097
Views: 303855

Re: new cyclone 3000 w mid-drive kit?

Explain. Torque (phase amps) and torque ramp will determine mechanical impact on drivetrain. Strain on the motor itself depends on power input and efficiency. This motor is not good for 40mph constant unless you have a fairing or velomobile, and probably not even good for 2000W constant unless you ...
by minimum
Nov 28 2018 3:29pm
Forum: E-Bike Build Threads / Photos & Video
Topic: Cyclone 3000w winter project
Replies: 13
Views: 726

Re: Cyclone 3000w winter project

If you have basic means and skills to fabricate, then I would suggest a simple block of aluminum between front and back motor bracket. Snug fit, pressed in line between BB and motor axis. then drill through bracket from both sides, two holes each side at ends of that block. Remove block, drill holes...
by minimum
Nov 28 2018 3:08pm
Forum: E-Bike Non-hub Motor Drives
Topic: new cyclone 3000 w mid-drive kit?
Replies: 3097
Views: 303855

Re: new cyclone 3000 w mid-drive kit?

15x12 is 180, that is a huge amount of batteries. Unless you are doing highway speeds, you can forget about needing to charge at work. I would recommend going 20s 9p though, 72v is easier on the heat in the motor and the chain. For 40mph, you only need about 2000w. Anything can do that. I have 16S1...
by minimum
Aug 03 2018 1:19am
Forum: E-Bike Non-hub Motor Drives
Topic: How to remove cyclone 3k freewheel?
Replies: 2
Views: 211

Re: How to remove cyclone 3k freewheel?

You need a gear puller for that.

Unscrew little Allen screw that is fixing freewheel bushing/collar to gearbox shaft
Using gear puller, pull freewheel with the bushing off
Unscrew freewheel from bushing (that's a tricky part, need two tongue-and-groove pliers)
by minimum
Jul 21 2018 2:05pm
Forum: E-Bike Non-hub Motor Drives
Topic: Cyclone double sprocket on KMX issue
Replies: 3
Views: 254

Re: Cyclone double sprocket on KMX issue

Look at the last picture on that Luna kit page - they are using large hose clamp to keep it from swiveling.
by minimum
Jul 18 2018 2:06am
Forum: E-Bike Non-hub Motor Drives
Topic: Cyclone hall effect connector pinout
Replies: 1
Views: 147

Re: Cyclone hall effect connector pinout

I don't have access to my files right now but if my memory serves right, 2 wires are used to pass through "ignition" wire to controller. With ohmmeter, find those two wires that have 0 ohm resistance (measured both ways!). I found one post releated: https://endless-sphere.com/forums/viewtopic.php?p=...
by minimum
Jul 15 2018 11:23am
Forum: E-Bike Technical
Topic: Cyclone freewheel replacement, what are the correct measurements?
Replies: 6
Views: 208

Re: Cyclone freewheel replacement, what are the correct measurements?

If you need motor freewheel, then ACS crossfire. It has standard M30x1 inside thread.

For crank / BB chainring freewheel, get it from Sick Bike Parts:
Ultra Heavy Duty $120
or
Heavy Duty $85
by minimum
Jul 12 2018 12:40pm
Forum: E-Bike General Discussion
Topic: USB powered tail light
Replies: 15
Views: 444

Re: USB powered tail light

Or I assume I could use more LEDs in series? If string has 3 white LED's in series (with resistor) for 12V then 5 red LED's with the same resistor would be safe. Why not just use a 12v adapter and 12v LED lights (or multi-voltage lights) that are commonly available at low prices. Cheap low-powered ...
by minimum
Jul 12 2018 7:28am
Forum: E-Bike General Discussion
Topic: USB powered tail light
Replies: 15
Views: 444

Re: USB powered tail light

Or use a small red film to cover the glass and turn it into a taillight. Not a good idea as white LED emits very little in red spectrum (it's a blue led with phosphorous coating that converts part of the blue to yellow which in combination appears white to human eye). When replacing white LED's to ...
by minimum
Jul 12 2018 1:13am
Forum: E-Bike General Discussion
Topic: Bike prices..... WTF?
Replies: 132
Views: 4405

Snow

From my own experience, snow is another disadvantage to rim brakes. Found out last winter during trail riding (and not on the streets!) that between pulling brake lever and actual braking there can be up to 1 second delay. It creates thin layer of ice to the rim (after each braking), which first has...
by minimum
Jun 29 2018 6:29am
Forum: E-Bike Non-hub Motor Drives
Topic: Cyclone chain alignment - is it possible to move the sprocket?
Replies: 4
Views: 311

Re: Cyclone chain alignment - is it possible to move the sprocket?

Motor freewheel uses aluminum bushing/adapter to mount it onto motor shaft. When have access to a lathe, you could turn bushing's collar thinner from threaded side (thick red line on the picture), so freewheel would screw on further outward on bushing. Either that or loosen the fixing screw and pry ...
by minimum
Jun 29 2018 6:02am
Forum: E-Bike Technical
Topic: LEDs - are COB or SMBs offering the widest operational range in voltage and current?
Replies: 13
Views: 346

Re: LEDs - are COB or SMBs offering the widest operational range in voltage and current?

COB module on Tmall 5730 triplet module on Tmall 5730 version has written "digital constant current chip" but clearly shows two 150ohm resistors (in parallel? that's 75ohm). If those resistors are in parallel, then there's about 30mA draw @ 12VDC. 14,5V will roughly double the current. 10,5V from m...
by minimum
Jun 26 2018 10:51am
Forum: E-Bike General Discussion
Topic: More E-bikes found in NON-ebike media
Replies: 7233
Views: 407085

Re: More E-bikes found in NON-ebike media

LockH wrote:
Jun 26 2018 10:06am
Image
Looks like C-1 from Lit Motors.
by minimum
Jun 03 2018 6:12am
Forum: E-Bike Non-hub Motor Drives
Topic: Cyclone BB threaded the wrong way? WTF?
Replies: 2
Views: 265

Re: Cyclone BB threaded the wrong way? WTF?

Right side cup has left-handed thread.
by minimum
Jun 03 2018 4:05am
Forum: Motor Technology
Topic: Power PCB for Lebowski Controller to be combined with Bobc's processor board
Replies: 164
Views: 11167

Re: Power PCB for Lebowski Controller to be combined with Bobc's processor board

Designed and milled FET-to-case heat transfer block. FET mounting holes are M3 threaded and placed for each FET separately. Block+FET thickness is about 10mm, so if you add thermal pad and a washer then 10mm M3 screw is just perfect, without danger of protruding to another FET's belly. FET cooler.JP...
by minimum
Apr 15 2018 12:09am
Forum: E-Bike Technical
Topic: Cyclone 3000w problem! need disassembly of specific part
Replies: 1
Views: 186

Re: Cyclone 3000w problem! need disassembly of specific part

Don't bother, get yourself ACS Crossfire freewheel.
You need a bearing puller to get current one off with it's bushing to gearbox shaft. Getting freewheel off the bushing is trickier but you'd need to do it any case.
by minimum
Apr 12 2018 12:24pm
Forum: E-Bike Non-hub Motor Drives
Topic: new cyclone 3000 w mid-drive kit?
Replies: 3097
Views: 303855

Re: new cyclone 3000 w mid-drive kit?

jonnydrive wrote:
Apr 12 2018 1:38am
What do you think it is the cause of the broken? The low quality of the components, the absence of a rear suspension or something else?
No suspension, high tire pressure and heavy bike (about 35kg: 15kg bicycle, 5kg motor+controller, 15kg battery). Oh, and high speed and bad roads.
by minimum
Apr 11 2018 11:04pm
Forum: E-Bike Non-hub Motor Drives
Topic: new cyclone 3000 w mid-drive kit?
Replies: 3097
Views: 303855

Re: new cyclone 3000 w mid-drive kit?

I have a hardtail, about 1400km since conversion (250-300km in winter). I wish I had full suspension, even when riding only streets.
During winter I broke rear axle riding local forest biking/skiing/jogging trail - which had quite smooth, worked up surface.