Maybe comparing a Cyclone mini 2000w vs TSDZ2 for instance...
I have a non-Rohloff IGH and expecting it might shred with my build... so I'm planning ahead!

Thanks for the replies...jjstripes wrote: ↑Aug 14 2020 10:30amThere's so many variables here, and just knowing the number of teeth in the rear is not enough. Depends a lot of the controller, how the controller is programmed, battery voltage, front teeth.
I am running a CYC X1 Pro Gen 2 w/ the stock controller and a 52 volt battery, 29er wheels. I did a little custom programming through the CYC smartphone app, but nothing crazy. The other day I was cruising (I don't remember what gear I was in) and it started to feel too fast and I looked down at my garmin and I was going 45 MPH. Way too fast and uncomfortable. It was still accelerating too.
Yeah, that would be a good idea except for the fact that my drop out is only 120mm... I'd be needing to cold set to 135mm which would be my last desperate plan of action. Not aware of any cassette setup under 135mm.Balmorhea wrote: ↑Aug 14 2020 1:53pmThe main drawback to a single gear with a mid drive is if you get your desired top speed, you lose climbing ability (and vice versa).
My BBS02 easily exceeded 25mph in its 44/16 gear (with 700C wheel)— and my bike and I are big and heavy. But it would not have climbed well in that gear, and it would have gotten hot.
Figure out how you’re going to add derailleur gearing to your bike as a fallback, should your gearhub bite the dust. Running a mid drive through a single speed is a bad idea.
5-speed spacing is 120mm. Freewheels hubs didn’t have chronic problems with axle bending and breakage when they were spaced for 5-speed, like later when they were spaced for 7. If you can’t find a good 5-speed hub set up with 120mm spacing already, you can remove spacing from a wider one, or add spacing to the right side of a 110mm BMX hub. Pay a professional to dish the rim back to center, if you don’t already understand that procedure.
Do you happen to know an example of a 5 speed 120mm setup that I can search for? Maybe I'm not looking in the right places but not able to find any cassette set up like that - only IGH.Balmorhea wrote: ↑Aug 14 2020 3:45pm5-speed spacing is 120mm. Freewheels hubs didn’t have chronic problems with axle bending and breakage when they were spaced for 5-speed, like later when they were spaced for 7. If you can’t find a good 5-speed hub set up with 120mm spacing already, you can remove spacing from a wider one, or add spacing to the right side of a 110mm BMX hub. Pay a professional to dish the rim back to center, if you don’t already understand that procedure.
With e-assist, you don't need a huge gear range. A 14-28 5-speed freewheel can be plenty, if the high gear gives you just the top speed you want.
It’s still easy to get 5-speed index shifters and Hyperglide style freewheels, and that stuff is dirt cheap.
You’re not looking for a cassette hub, because there are no 5-speed cassettes. What you want is a freewheel hub. If you want a new one, you will be respacing it from either a 7-speed or a single speed hub.
We do have one in town that's really awesome as well. I'll check them out. This would be the easiest path by far. Thanks for the idea.99t4 wrote: ↑Aug 18 2020 12:47pmTry a FLBS that keeps crates of old parts in the back. In my area there's a bike shop that refurbishes donated bikes for needy families. They have crates of old stuff they take off the old bikes; brakes, shifters, deraillers, cranks, pedals, etc. and sell them cheap. You may have something similar in your area?
Would love to get experienced with all of this. But for this build I really dont want to run into any unneeded complication I might create for myself. Maybe I'll save this for another build I have that has a much less of an investment involved.Balmorhea wrote: ↑Aug 18 2020 2:21pmYou’re not looking for a cassette hub, because there are no 5-speed cassettes. What you want is a freewheel hub. If you want a new one, you will be respacing it from either a 7-speed or a single speed hub.
It’s an easy thing to do, but it requires thin cone wrenches and an assortment of different width axle spacers. In some cases (quick release hubs), you might have to cut down the axle by the amount you reduced the spacing. If it’s a whole wheel, you then have to adjust the spoke tension to bring the rim to the center of the axle (which isn’t as easy as respacing the axle). So the easiest thing is to go to a bike shop and tell them you want a wheel with 120mm of axle spacing and 30mm of freewheel spacing from the thread shoulder to the locknut face. They can take care of the details for you.
Once you have the wheel sorted out, you need a 5-speed freewheel and a 5, 6, 7, or 8-speed rear derailleur (with an integrated mounting claw, if your frame doesn't have a derailleur hanger). You’ll need either a 5-speed index shifter or a friction shifter. And you’ll need a 5/6/7 or 6/7/8 multi-speed chain, because a single speed chain isn’t narrow enough or long enough to pass through the derailleur. “SIS compatible” or “index compatible” is what you’re looking for in these things, if you want them to click shift.
This is easy work for a bike mechanic, so only do it yourself if you find it entertaining.