i mean no disrespect here thud,
but a person with your skills, and hate for bicycle chain, I would of thought you would of machined a custom hub with either sprag's or forgotten completely about freewheeling all together. I gather this is for a high powered build where you would be highly unlikely to pedal without elec? If this is the case and a sevcon is on the cards....from what i can gather(and read) they can do variable regen braking. My thoughts are this:
having a jackshaft that has a WI freewheel/sprag to isolate the pedals and 3 speed crank chain rings(if your feeling athletic).
the drive (2 speed, neugart, whatever that can take drive and be back-driven) output drives the jackshaft
the jackshaft drives a 1:1 or very tight reduction to the rear wheel with a sprocket mounted fixed / no freewheeling.
braking is now handled via the controller, the gearing would have to be nutted out to keep pedaling effort realistic ( or just hook up a dynamo to run a headlight or something rediculous and forget about pedaling all together haha)
this design would work for hardtail or FS with a frame like a brooklyn with the jackshaft being the suspension pivot. I know this is not new or revolutionary, Im just getting frustrated with builds going in circles, I myself am to blame aswell because I want to explore new ideas and have the $$$$ to do it but have neither the time nor the ability. I really like the idea of letting the technology work for you (regen braking) to keep the bike simpler, and less compromises and components right on the edge of failure.
ok return to your normal programming......