Please note only #'s 21-23, 40, 41, 44, 52, 57, and 58 are yet to be clarified
. All other parts are explained below in an effort to help the next person:
Thanks for the help, I'll look through that thread now.
The jackshaft is much smaller than the pieces in the last photo. As for the red chain guide, it was not used as a chain tensioner (there is a custom made chain tensioner because of the position of the jackshaft on the swingarm mount not allowing the chain to go under the swing arm)
The entire setup was hooked up a couple of years ago and working with all the pieces I have so there must be a way to solve this puzzle, "how" is the only question.
#1, #2 and #3 hook-up to my motor
#4 power wire for controller fan
#5 controller Aux link for accessories
#6 what would normally connect to a receiver if used in a normal application (RC plane etc.) my receiver, in this case, is my cycle analyst, and therefore has a custom configuration with the CA v3 wires soldered onto the board inside the controller, deeming this connector useless in this application.
#6 connects to #53 (Castle USB Programmer)
#7 - #12 battery cable (I don't beleive they are configured properly in the photo, but that's how I received them)
#13 connects to #14 (controller to Cycle Analyst)
#15 is a thermistor plug-in
#16 ebrake cutoff (I guess I plug one of these
) into it, which cuts off power to this rear wheel whenever I brake. The ones on ebikes.ca/grin tech are only for v brakes or mechanical disk brakes. Anyone know of one that works with hydraulic disk brakes? It says they're a replacement for a brake lever, but I kind of need my brake lever to brake...)
#17 Auxillary pot (I think this is used for an array of accessories, like this
.. and this
#18 speedo (mounted on forks, with magnet on spokes, same as any regular bicycle speedo)
#19 Communication cable plug-in
#20 PAS (i don't have it, may order one
#24 - #27 connects charger to batteries
#28 - #30 crocodile clips to use car battery as power supply if/when necessary
#31 - #33 and #36 are for balance charging smaller battery packs (i.e. <6s)
#34 - #35 connects to #24 - #25 for charging LiPos
#37 is for the balance leads off my 6s packs to balance the cells while charging the packs (i.e. balance charge)
#38 temp sensor input (Don't have one, because my temp sensor (#42-#43) 1. plug is not compatible 2. if i set it up I would set it up on my stator, so would do much for charging temp)
#39 power supply to charger
#42 - #43 is my thermistor (clips in to #13 on cycle analyst) I think I would connect it:
But i'm not sure if I need to install it since i'm not running a high power system, relative to most setups on this site
#45 communication cable, plugs into #19 on v3 (just used to program the cycle analyst on a computer?)
#46 - #51 smaller shunt
#54 is part of cell log, for non-LiPo applications?
#55 is used to check individual battery or cell capacity on the fly (charger does this too, but cell log is easier to transport in pocket while riding)
#56 I hook these up to the balance leads on each individual battery pack when I go riding, when any cell drops below 3.3V an alarm goes off to tell me to shut 'er down and start pedaling home to a power supply so I don't damage my batteries
#59 part of 80100 bushless DC motor before it was trimmed off (see sellick's original thread for details)
Still haven't figured out:
#40, #41, and #52, for plugging charger into any power source with a general +/- tap?
#44, for plugging charger into computer..?
#57, #58, and last pic?