Loaded Vanguard Single Motor Carbon

Lightweight / Folding / Portable EVs - seats optional

Loaded Vanguard Single Motor Carbon

Postby getlowse » Sat Jun 24, 2017 12:55 pm

Hello,

This is my new project, I saw someone here made a nice Vanguard with slim carbon enclosures.

So I will try to do a ripoff but with less batteries and more cheap components.

Dual 5055 motors on trucks
10S3P 36V 9000mAh battery (LG or Samsung)
10S All in one Mainboard with controller

This is my layout.

FullSizeRender 2.jpg
FullSizeRender 2.jpg (67.53 KiB) Viewed 602 times


Prepared my first hard foam form for the carbon enclosures.

prepare.jpg
prepare.jpg (96.06 KiB) Viewed 602 times

batteri.jpg
batteri.jpg (121.08 KiB) Viewed 602 times


This is my first ever vacuum bagging. Now I wait for 24 hours and hope this will work out as planned.

vacuum2.JPG
vacuum2.JPG (95.32 KiB) Viewed 602 times

vacuum.JPG
vacuum.JPG (107.15 KiB) Viewed 602 times

vacuum_sida.JPG
vacuum_sida.JPG (73.54 KiB) Viewed 602 times

vacuumclose.JPG
vacuumclose.JPG (110.56 KiB) Viewed 602 times
Last edited by getlowse on Wed Jul 12, 2017 1:32 pm, edited 2 times in total. View post history.
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Update

Postby getlowse » Wed Jul 12, 2017 11:27 am

Here is some update to my build. I have added a heatsink to my carbon enclosure, I don't want the mainboard getting to overheat.
Attachments
IMG_9403.JPG
Heatsink
IMG_9403.JPG (103.1 KiB) Viewed 492 times
IMG_9404.JPG
Motor and heatsink
IMG_9404.JPG (93.33 KiB) Viewed 492 times
IMG_9405.JPG
Overview of the board
IMG_9405.JPG (102.02 KiB) Viewed 492 times
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Re: Loaded Vanguard Single Motor Carbon

Postby banjaxxed » Sun Jul 16, 2017 10:18 pm

Carbon fibre is conductive presume there is a layer of glassfiber? Looks nice
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Re: Loaded Vanguard Single Motor Carbon

Postby whippasnapper » Thu Jul 20, 2017 7:19 am

Looks great so far! Where did you get the motor mount? They look amazing.
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Re: Loaded Vanguard Single Motor Carbon

Postby Sean9002 » Mon Jul 24, 2017 7:30 pm

Nice to see someone with a Fabrikator mini 2 on their bench =)
Its a good little printer!
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Re: Loaded Vanguard Single Motor Carbon

Postby Kneelb4ZOD » Wed Jul 26, 2017 1:16 am

Great work so far
__THE__
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Re: Loaded Vanguard Single Motor Carbon

Postby kiwiev » Wed Jul 26, 2017 3:07 am

Good job on the carbon firbe its a bugger to try and get a the clear look on vaccum forming my brother does it well but I can't seem to get right resin consistent every where.

Cheers Kiwi
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Re: Loaded Vanguard Single Motor Carbon

Postby MaceWindu » Mon Aug 21, 2017 3:25 pm

Wow things look amazing and incredibly clean! I'm actually almost finished an extremely similar build to yours however im stuck at one part. The charging. Could i ask what you did for the charging ? and specifically where and what male/female ports you got for charging ? I currently have an evolve charger which is 42V at 5A and am thinking of soldering on a new male plug to it and its corresponding female onto the board with leads to the battery. Any help would be greatly appreciated!
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