How to fix broken battery to charger plug

Yer bike busted? tell us all about it here.
Post Reply
PASJames   1 mW

1 mW
Posts: 16
Joined: Jan 31 2018 7:29pm

How to fix broken battery to charger plug

Post by PASJames » Apr 01 2021 11:39pm

I damaged both the male and female charger to battery connectors on my 2016 SDuro Haibike Yamaha middrive with Yamaha OEM 400 Wh battery. I think the damage to both plug ends is not repairable. Where do I find replacement parts? I need a new charger to battery plug. In addition, I need to replace the plug built into the side of the battery.

User avatar
amberwolf   100 GW

100 GW
Posts: 32148
Joined: Aug 17 2009 6:43am
Location: Phoenix, AZ, USA, Earth, Sol, Local Bubble, Orion Arm, Milky Way, Local Group
Contact:

Re: How to fix broken battery to charger plug

Post by amberwolf » Apr 02 2021 12:22am

What connector type is it? If you don't know the name, post some good clear pictures of them and we may be able to help find a source, or if unavailable then an alternate connector type that will fit.

LewTwo   100 kW

100 kW
Posts: 1214
Joined: Apr 08 2014 4:46pm
Location: Houston, Texas
Contact:

Re: How to fix broken battery to charger plug

Post by LewTwo » Apr 02 2021 1:30am

Here is a review of the bike (or at least something very similar).
The one thing that is NOT shown is the battery/charger connector :(
https://electricbikereview.com/haibike/sduro-allmtn-rc/

This is a comparison between the Haibike XDURO (Bosch) and SDURO (Yamaha) systems.
https://youtu.be/BdzNNgpC_mc
This was the best picture I could get from the video: 4 pen (proprietary per video description) plug with flexible rubber boot.
Yamaha Charger Power Plug.png
Yamaha Charger Power Plug.png (76.69 KiB) Viewed 70 times
You will likely need to try to get the replacement parts from Yamaha or Haibike if you want OEM replacements.

HAIBIKEUSA.COM
ALTA CYCLING GROUP
6004 S. 190th Street, Suite 101
Kent, WA 98032-2170 USA
Phone: 1-800-222-5527
Last edited by LewTwo on Apr 02 2021 5:18pm, edited 1 time in total.
The more I learn the more obvious the immensity of my ignorance becomes.
Weight Wennie E-Bike https://endless-sphere.com/forums/viewt ... 3#p1173723
Shaft Drive Grocery Getter https://endless-sphere.com/forums/viewt ... =6&t=90718
...and thanks to Justin!

fatty   1 kW

1 kW
Posts: 387
Joined: Nov 14 2020 9:15pm
Location: USA

Re: How to fix broken battery to charger plug

Post by fatty » Apr 02 2021 1:42pm

How did you damage it?
Don't take advice from:
there is no difference between a mean well CC/CV power supply and a device sold as a charger. they operate in EXACTLY the same way
Testing has demonstrated that ordinary rim brakes thermally outperformed all but the best disc brakes...You'll always add weight and cost, while not equalling the capabilities of comparable rim brakes, if you use discs

PASJames   1 mW

1 mW
Posts: 16
Joined: Jan 31 2018 7:29pm

Re: How to fix broken battery to charger plug

Post by PASJames » Apr 02 2021 1:49pm

I had it plugged in to the wall outlet in a dark garage and pulled the bike out not realizing it was connected. The jank did a number on both plug ends.

Post Reply