nonlineartom
1 kW
Another build! maybe I'll get round to actually finishing this one. Managed to get hold of a Carrera Banshee frame for £40 on eBay, it's based on a 2004 Kona Stinky and that's no bad thing, the frame was brand new, it seemed a shame to start tearing it to bits.
I'd love a stealth fighter but when it costs the same as a small car, it's out of reach for mere mortals such as I. I recently reclaimed my 5306 motor from the KMX which was sold so it needed a new home, cue this build.
Making a battery box, 1mm sheet aluminium cut and bent to form a 112mm wide channel
View attachment 4
3mm plexiglass side cover, note the cable guides getting in the way of a good fit
fixed, which means she's going to need a respray now
Enough room for 8 packs of 6s 5ah with lots of spare room for padding / switches / DCDC converter / cell logs / fuses e.t.c despite constant jiggling I just can't get any more packs in there, a few mm more in each direction and I'd probably be able to get 12 packs in there. Shame, this is a 19" frame, several sizes larger than I would normally ride. Box is mounted on the bottle cage mounts with a big steel washer to spread the load on the sheet ali to stop it bending. two U bolts clamp it to the down tube and top tube for a very very rigid fit.
Getting there, steel torque arm is nearly done. Next up I've got to find some suitably sized gland nuts for a weather proof cable exit solution for the box, and find a way to securely mount the 18 fet controller
I'd love a stealth fighter but when it costs the same as a small car, it's out of reach for mere mortals such as I. I recently reclaimed my 5306 motor from the KMX which was sold so it needed a new home, cue this build.
Making a battery box, 1mm sheet aluminium cut and bent to form a 112mm wide channel
View attachment 4
3mm plexiglass side cover, note the cable guides getting in the way of a good fit
fixed, which means she's going to need a respray now
Enough room for 8 packs of 6s 5ah with lots of spare room for padding / switches / DCDC converter / cell logs / fuses e.t.c despite constant jiggling I just can't get any more packs in there, a few mm more in each direction and I'd probably be able to get 12 packs in there. Shame, this is a 19" frame, several sizes larger than I would normally ride. Box is mounted on the bottle cage mounts with a big steel washer to spread the load on the sheet ali to stop it bending. two U bolts clamp it to the down tube and top tube for a very very rigid fit.
Getting there, steel torque arm is nearly done. Next up I've got to find some suitably sized gland nuts for a weather proof cable exit solution for the box, and find a way to securely mount the 18 fet controller