Phase wire connector options.

EbikeAus

100 W
Joined
Feb 4, 2018
Messages
299
I'm wondering what you guys use to connect phase wires.
On my lightning rods small block motor and controller, there are ring terminals. At the moment I just have them connected and covered with electrical tape.
I have seen some images of terminal block connectors but can't find a source for them.
What do you guys use?
 
Depends on how much power you're running but individual gold-plated bullet connectors used for RC models are good and compact and come in a range of sizes to suit different power levels.
 
https://www.motiondynamics.com.au/150a-electrical-joiner.html

I think this is what you are looking for.

I did have an Aliexpress link for the yellow one somewhere but can't find it right now.

https://www.aliexpress.com/item/P111-600V-45A-TB-4503-Panel-Mount-Fixed-Barrier-3-Position-6-screws-Terminal-Block-Connector/32844980611.html?spm=2114.10010108.1000013.10.13eb27f1VroLco&gps-id=pcDetailBottomMoreThisSeller&scm=1007.13339.99734.0&scm_id=1007.13339.99734.0&scm-url=1007.13339.99734.0&pvid=83aaec8f-308c-4a69-9829-f4949006c8e1

https://www.aliexpress.com/item/TC-Fixed-terminal-blocks-TC-connectors-600V-60A-3P-Copper-free-shipping/521546481.html?spm=2114.search0104.3.23.3156395ae4FQl5&ws_ab_test=searchweb0_0,searchweb201602_3_10065_10068_10547_319_317_10548_10696_10924_10084_453_454_10083_10618_10920_10921_10304_10307_10922_10820_10821_537_10302_536_10059_10884_10887_100031_321_322_10103,searchweb201603_51,ppcSwitch_0&algo_expid=d98e7461-d59d-441b-94f6-c930a06da418-3&algo_pvid=d98e7461-d59d-441b-94f6-c930a06da418
 
to use 4, 5.5mm bullets (personal preference) must be able to solder large size parts/wire

solder well
 
Thanks for the responses!
I had wanted to keep the ring terminals because they were well done but, as I'm a bit tight for space I may snip them off.

I saw these, they look good for quick connect/ disconnect

Wago Type 10PCS Electrical Wiring Terminals Household Wire Connectors Fast Terminals For Connection Of Wires Lamps And Lanterns
https://s.click.aliexpress.com/e/qgTjEGY
 
Those are interesting...

In the specifications, it says it's rated for 32A. That would just melt on my bike but might be OK for a smaller motor.
 
fechter said:
Those are interesting...

In the specifications, it says it's rated for 32A. That would just melt on my bike but might be OK for a smaller motor.

They are great little connectors but yeah just for lower amp applications
 
controller can be damaged if poor phase connection under operation

rc world has dealt with similar issues in depth and solution is well tested and readily available for whom solder well
 
Here's something that's probably more appropriate, but still may be undersized for larger motors

XT150 connectors come in different colors and you can link the bodies together. Just search for XT150.

XT 150 connectors.JPG
 
Thanks fechter. I've ordered some of those :thumb:
 
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