I recently made a battery enclosure for my eskate and documented it along the way. I used 0.080 inch Kydex sheet and heated it in the oven then pressed it with a homemade press. Learned a lot and figured I would share for anyone that wants to try something similar. What kind of things have you built by thermoforming?
[youtube]fkQT-MAEGbA[/youtube]
[youtube]fkQT-MAEGbA[/youtube]