I just read the entire thread. Awsome little device !
Copper is such a challenge for any welder though... Seems like nothing on earth can defeat copper (asides from the 10 000 dollar and up Orion pulse welder).
I wish we could spotweld 0.3 mm copper ! All the superconductivity while still being robust enough... Thin copper layers would tend to tear easily.
I have a roll of copper foil in my thinkering arsenal. This specific copper foil to be precise:
K&S Precision Metal 0.005" (0.127mm) roll of 110, aka C11000 copper (IACS 101%) 99.9% min purity , 12 feet by 12 inch.
16.99$ from K&S Precision Metal (Item stock number : #6020).
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Here's how this copper foil looks on video... Note that this one is very very high purity copper... C11000 copper to be exact. So might be even harder to weld than what's been tried previously. Although I don't know that... I don't know what kind of copper was used previously (yes, there are many different possible kinds of copper... see here: https://www.copper.org/resources/properties/db/datasheets/all-alloys.pdf for composition and here for proprieties https://www.copper.org/resources/properties/db/basic-search.php and if you are really intense, here : https://alloys.copper.org/). I thinks it's important to specify the type of copper, as
99.5% copper will probably have significantly more resistance than 99.9%. Copper is intense...
[youtube]bVgeKBC5q2k[/youtube]
Not as thick as I'd like... But I wonder.... This is more than 0.1mm, but still considerably less than 0.2 mm.
It's 0.127 mm (0.005")... Do you think the boss welder could handle that in practical life ????
In theory, a 10 mm wide copper strip that's 0.127 mm thick (aka 1.27 mm2 section area) could conduct 18 Amps of current, while nickel of the same 0.127 thickness and 10 mm wideness would be good only for 5.1 Amps of current.
The 10 mm wide, 0.127 mm thick copper strip would compare to a 0100 mm wide, 0.5 mm thick nickel strip to have the same conductivity/ampacity.... But try spotwelding 0.5 mm thick nickel !!?!
Thickness guide to copper foils (1 mil to 16 mil!) : https://basiccopper.com/thicknessguide.html
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