Madin88, I like both of those links. The first picture, with the organic looking SMC cores takes core design to the next
level. Something that can't be done with laminations, and I imagine with a lot of simulations and coil winding technique
could be taken even further,.. more organic,.. almost like it grew that way.
Theres an awful lot of windings on there, so I figure it must be a pretty high voltage motor.
I have to wonder if the radial and end turn wires on a coil that is completely under a tooth even mater.
If theres enough steel in the overhang on top of the coil, then the tooth face should act no different than a permanent
magnet face.
The core going through the coil transfers the flux from the middle of the coil out to the end, and the tooth face area
widens the flux, which also diminishes it a bit.
At least,.. thats how I understand it.
I've always been told that only the radial wires lend to torque as well, but we have to put this information into context.
Certainly true on radial motors, which tend to have long armatures, and on air core motors for sure, but there are other
configurations that are a little different?
The coil in Fig 1 is a trapezoid, but approaching round. I think this is to shorten the wire, and thus the resistance, as
Lebowski has been saying should be done.
You could go all the way to a round coil, but now the corners of the tooth are farthest away from the center flux, so it's
best to remain slightly trapezoid.
Most axial motors don't take efficiency and design quite this far, and have the usual square-ish trapezoid, with little
lip overhang, and some don't use any at all. Probably do to gains and cost.
I also like the "Things in motion" blog you referred to in your post. He explains things in a really understandable way.
I should make it a point to read some of that blog every day, it's lots of pages, and covers most everything about motor
building stuff without giving you an instant headache. :thumb: