Suzuki GSX-R e899 K2

Got it trailered with 6” over series and can go another 5” over!
:lol: :lol: :lol:
 

Attachments

  • 3C4A2EBF-B3B4-467B-B1D3-687B9E90DFB2.jpeg
    3C4A2EBF-B3B4-467B-B1D3-687B9E90DFB2.jpeg
    50.3 KB · Views: 4,974
Got some little LED stripes for the bike
 

Attachments

  • BA904A21-183D-43D2-89FD-4D2169A396AF.jpeg
    BA904A21-183D-43D2-89FD-4D2169A396AF.jpeg
    40.7 KB · Views: 4,851
Thanks Corona,
Energy fair was shifted now from end of March to middle of September.
So get some more to time :wink:
 
With so many electric cars in Europe, I've gotta believe that the best source for high quality and high power cells for a reasonable price has to be the salvage market. eg The Chevy Volt modules and Panasonic 26ah cells with threaded terminals, that I've purchases in the past several years have been incredibly powerful along with extremely high quality due to automakers over-engineered approach to electrics. Sure you may be able to get drag-race powered cells for an extreme premium, but for just a few kg more of weight that includes drastically greater capacity, automotive grade batteries can be a source for very high quality cells with already proven cell matching and already proven cell connections.
 
The only used battery you can get here in GER is an TESLA 6S 240Ah battery for 1000€.
And the weight of one battery is 25kg ...
 
Rovii said:
The only used battery you can get here in GER is an TESLA 6S 240Ah battery for 1000€.
And the weight of one battery is 25kg ...

Someone is getting the batteries from all the wrecked cars. Tesla cells won't cut it for a drag bike. They just aren't powerful enough. Too bad so little info is available regarding batteries in hybrids. Those much smaller packs could be an ideal source of very economical batteries to meet your needs, because many are designed for quite high power but relatively low total energy. Salavaged packs from hybrids are super cheap in the US, because they don't match the needs for aftermarket use due to high power density but low energy density. eg We picked up a complete 96s pack from a Hyundai hybrid for only $300.
 
That´s really cheap!

In the meanwhile stand still regarding covid-19 in my project I asssited my brother by doing some electrical work on his combustion bike. No key neccessary to start up the bike anymore:
[youtube]LoL0ewKsdhs[/youtube]
 
Got a second LED set and combined it ...
[youtube]TK0mFlDnZkk[/youtube]
 
The sprocket seems to be ready now …
But the motor STP-file I got does not fit for 100%, there is a 1/10 bis 3/10 gap :cry:
So we have to do the cut out again.
 

Attachments

  • Sprocket.jpg
    Sprocket.jpg
    138.6 KB · Views: 4,350
Rovii said:
The sprocket seems to be ready now …
But the motor STP-file I got does not fit for 100%, there is a 1/10 bis 3/10 gap :cry:
So we have to do the cut out again.

The tooth profile seems to be incorrect and/or too large. How were the splines made? Laser cut, CNC ground or else? Because the way the splines are cut can have an impact on the profile and dimensions.
 
The cut out was made by EDM machine with a super small core (2/10mm). So the machine was not the problem. It’s really the STP-file I got. The axle inside the file is smaller than the measured value.
We will get a second chance.
So hopefully the motor holding plates will be ok ...
Maybe I see it on Friday!
 
Well, I hope the rest of the work will be ok ...
 

Attachments

  • Motorhalterung.jpg
    Motorhalterung.jpg
    126.9 KB · Views: 4,302
That’s the plan ...
 

Attachments

  • 927AF6A9-D600-4455-927C-EBAB678FFDF4.jpeg
    927AF6A9-D600-4455-927C-EBAB678FFDF4.jpeg
    281.5 KB · Views: 4,274
Plates were cuttet and first plate is also temporary mounted.
 

Attachments

  • VVQM2993.JPG
    VVQM2993.JPG
    151.9 KB · Views: 4,170
  • PRDG4022.JPG
    PRDG4022.JPG
    104.5 KB · Views: 4,170
Now both plates were temporary inside and must be adjust ...
 

Attachments

  • ADBP9651.JPG
    ADBP9651.JPG
    155.3 KB · Views: 4,093
  • BXYZ4560.JPG
    BXYZ4560.JPG
    161.7 KB · Views: 4,093
Motor is adjusted. Only some minor things to handle ...
Next step will be the the sprocket and controller ...
 

Attachments

  • 939E9535-B3D9-4898-811F-5A8BDFBB65F4.jpeg
    939E9535-B3D9-4898-811F-5A8BDFBB65F4.jpeg
    117.9 KB · Views: 3,826
  • 90E9625D-BB66-43E6-B292-99057057AA00.jpeg
    90E9625D-BB66-43E6-B292-99057057AA00.jpeg
    145.4 KB · Views: 3,826
  • 43DC967F-1124-426B-B2E3-1A6786B47BEA.jpeg
    43DC967F-1124-426B-B2E3-1A6786B47BEA.jpeg
    199.9 KB · Views: 3,826
  • 499BD39C-CE98-4C57-8CEC-E0ED317917B6.jpeg
    499BD39C-CE98-4C57-8CEC-E0ED317917B6.jpeg
    164.5 KB · Views: 3,826
... the controller is now also fixed ...
 

Attachments

  • 001.jpg
    001.jpg
    189.5 KB · Views: 3,783
  • 005.jpg
    005.jpg
    189.7 KB · Views: 3,783
  • 006.jpg
    006.jpg
    116.3 KB · Views: 3,783
Get the first shape of the fake fuel tank cover
 

Attachments

  • IMG_1554a.jpg
    IMG_1554a.jpg
    131.3 KB · Views: 3,732
Short movie:

https://youtu.be/cOCe_BNfDbc[

youtube]cOCe_BNfDbc[/youtube]
 
Water return from motor and controller to the radiator is ready installed.
But for the feed from radiator over the peltier elements and pumps to motor and controler is much heavier to realise and needs some special equipment.
 

Attachments

  • IMG_1676_klein.jpg
    IMG_1676_klein.jpg
    113.6 KB · Views: 3,617
Actual status of the electrical motorcycle

[youtube]1DaTNSqNQ2E[/youtube]
 
Is the front-end strapped down or something? There appears to be only very small travel of the forks before they would bottom out.
 
No, it’s not strapped down, it’s shortened to 55mm suspension length. Rules said 25 to 45mm is necessary.
Therefore I am in line. That bike is not a daily!
But I am able to lift it up a little bit by less spring preload.
 
- Cooler is fixed
- Sproket is fixed
- Part of front fairing is done
 

Attachments

  • 03.jpg
    03.jpg
    204.6 KB · Views: 2,986
  • 02klein.jpg
    02klein.jpg
    114.4 KB · Views: 2,986
Starting with the cabling ...
 

Attachments

  • F5BE18E6-3AF2-4BE9-AEC6-0BAB0BCDB177.jpeg
    F5BE18E6-3AF2-4BE9-AEC6-0BAB0BCDB177.jpeg
    114.1 KB · Views: 1,957
Back
Top