ELECTRICAL:
Replaced all connectors coming from the motor. Ran a separate temp gauge set of wires so I wanted to get one connector to connect all of the halls and the temp wires…
The new connectors have waterproof gaskets in them and are twist lock.
Had to also make a second connector inside the frame which had to be modded to fit in the slot in the back of the frame (it was too wide) so I could disconnect just the CAV or just the controller.
Heat shrunk everything everwhere…
New Anderson connectors for the battery.
Everything was either heat shrink connected or silicone taped or both
The new connector for the halls and the temp sensor is attached w Velcro to the vboxx.
Temp sensor was soldered to CAV 3 ( the red and black lines indicate where the wires were soldered.
case was drilled to fit the wires and hotglue holds the wires in place so no tension is on the solder connection.
3m 2 sided HD tape was used to attached the CAV3 on to the frame.
Here is a pic of the wiring harness