This is an old problem discussed in several threads as far back as 2010.
Cheap speed controllers are "speed" throttled, not "torque" throttled, so when starting out, max-amps go into motor until target-RPM is reached.
The specific problem I experience on last build: Bike would "lunge" forward when starting out.
First 15% of throttle movement would not move bike forward. Once 15% threshold was reached, bike would surge forward.
Also bike speed maxxed out at about 90% throttle....last 10% of throttle movement made no difference.
Cycle Analyst is a 3rd-party product which manages this problem. But I needed a fix right away (and did not want to spend $120) so I did some digging instead.
Here is the solution which worked for me (I used 5K pots, not 10K). I cannot take credit (Tommycat wrote it up on another forum), so I will link resource I used.
https://electricbike.com/forum/forum/kits/golden-motor-magic-pie/70584-guide-to-hall-sensor-throttle-operation-testing-and-modification
(C)2018 Tommycat
In a nutshell it is a very simple circuit which goes between your hall type throttle and controller. I spiced it in the middle of the throttle cable run to the controller. It uses two potentiometers to adjust lower minimum throttle (throttle position relative to zero-throttle speed) and upper maximum throttle (throttle position relative to full-throttle speed). I had the parts already, so it took me about an hour to build, insert into cable, and bench-adjust.
An added benefit is that you can adjust it so maximum throttle is much less. Bike too fast? Turn back maximum throttle adjustment pot.
(C)2018 Tommycat
Cheap speed controllers are "speed" throttled, not "torque" throttled, so when starting out, max-amps go into motor until target-RPM is reached.
The specific problem I experience on last build: Bike would "lunge" forward when starting out.
First 15% of throttle movement would not move bike forward. Once 15% threshold was reached, bike would surge forward.
Also bike speed maxxed out at about 90% throttle....last 10% of throttle movement made no difference.
Cycle Analyst is a 3rd-party product which manages this problem. But I needed a fix right away (and did not want to spend $120) so I did some digging instead.
Here is the solution which worked for me (I used 5K pots, not 10K). I cannot take credit (Tommycat wrote it up on another forum), so I will link resource I used.
https://electricbike.com/forum/forum/kits/golden-motor-magic-pie/70584-guide-to-hall-sensor-throttle-operation-testing-and-modification
(C)2018 Tommycat
In a nutshell it is a very simple circuit which goes between your hall type throttle and controller. I spiced it in the middle of the throttle cable run to the controller. It uses two potentiometers to adjust lower minimum throttle (throttle position relative to zero-throttle speed) and upper maximum throttle (throttle position relative to full-throttle speed). I had the parts already, so it took me about an hour to build, insert into cable, and bench-adjust.
An added benefit is that you can adjust it so maximum throttle is much less. Bike too fast? Turn back maximum throttle adjustment pot.
(C)2018 Tommycat