Viewing post history: 6x4110 Sensorless Mini Monster Controller LYEN Edition $89

This page shows all versions of the post, starting with the most current version.
Viewing post history
This page shows all versions of the post, starting with the most current version.

Current post: 6x4110 Sensorless Mini Monster Controller LYEN Edition $89

Postby Lyen » Fri Jul 02, 2010 5:32 am

These are for newly hand assembled 6 FET Infineon programmable brushless controllers I am selling. They are new and never used. It is originally designed for brushless motors with damaged hall sensors. You can now revive any damaged hall sensor motors and put your ebike back on the road.

The way it works is controller has a unique sensorless module to convert pulses to voltage and feed the appropriate emulated signal to the MCU (Motor Control Unit).
Image

There are other reasons for utilize the controller below:
1. You want to make more space in the motor axle for for thicker phase wires
2. You hate hall wires
3. You have a RC motor (Turnigy & Astro in this case)
4. You want to try something different
5. You think sensorless is cool
6. You are unable to figure out how to wire the sensor wires to the controller with the correct sequence
7. You want to have a backup controller just in case
8. You think sensorless is more reliable since no hall sensors and/or wires can get damaged easily by heat & water

The controller is hacker ready. It was originally a special request item from a member. But word of mouths are making it becomes more popular so I had to make a few extra to meet the demand. :)

There are lots of potential and features you can unveil and twist as you go. You can program functions such as enable power regeneration, regenerate braking, pulse width modulation, low voltage cut-off, interface with a Cycle Analyst, and others. You may also add an USB to TTL programming adapter and connect to the computer for tuning. (Electronics knowledge is required to unleash the potential however)

One unique feature on this controller is that it has an additional speed sensor circuitry built-in with an extra wire embedded for output. It is to be used with the scooter style electric bike and electric scooters that have a speedometer in the dashboard.

If you look carefully in the photos, you will notice this version also uses lock washers to secure the MOSFETs internally and the heat transfer bar outside to place tension against a nut after tightening. It is also to help prevent the nut from loosening. The MOSFETs will get overheated and damaged when detached from the heat-sink which used to be the case from the previous designs.

* For hackers, you may double and possibly triple the current output to make it a mighty wonder by adding braids wires (http://www.radioshack.com/product/index ... Id=2062744),add solders to beef up the circuit board traces and shunt. It may also be needed to upgrade to larger capacitors, gauge wires for both the battery and the phase wires to the motor.

Best motors to use:
200-500w geared motors
E-BikeKit 6x10 motor due to high torque & low current

Features:
Programmable
Small size
Lightweight
Long range
Good for low discharge rated batteries

Hackable features:
Higher power output
Cruise control with throttle only
Reverse
Security lock
Turbo mode
Status Indicator
Speed Limit
etc.

For hacking information, please see the links below:
http://endless-sphere.com/forums/viewtopic.php?f=2&t=12616&hilit=6fet
http://endless-sphere.com/forums/viewtopic.php?f=2&t=18641


Below is the specification:
Model: EC-064110SL-LYEN EDITION
Start immediate controller
Chipset: XCKJ8B116A (same chipset being used as in the 18 FET controller)
Circuit board version: EB206-C-3
6 x genuine IRFB 4110 MOSFET N-CH 100V (tested up to 110V before damage) for more information about the FET, click the link below:
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=IRFB4110PBF-ND
36-60V battery optimized (for higher or lower voltage & current such as 24V, 60-100V, you may need to change the resistor network to avoid damage to the LM317 linear voltage regulator)
20A is the current rate at 72v or 25A at 48v (for higher current, you may need to beef up/reinforce the trace, shunt, and reprogram it via the software)
Low voltage cut-off: 29V
Battery and motor phase wires gauge size: 12AWG (High voltage capable wires equipped)
Dimension: 115mm x 67mm x 35mm plus mount extensions

I have only 50 made since I am busy working on my other ebike projects. My intention for selling at such low price is to share the fun with other ES forum members instead of making them jealous. :wink: I finally understand why Methods mentioned the cost of labor is steep after all this and I have to agree with him from now on. These controllers are not generic controllers. I have every single one serialized. Quantity is limited, buy it now and upgrade later once your piggy bank is filled up if needed. :lol:

$89 USD free ground shipping in the United States & Canada. For other locations, please PM or email me at LYEN@HOTMAIL.COM. I accept PayPal, cash or money order. The controllers will be shipped out from me in San Francisco, California, USA. I will provide a tracking number and ship it out as soon as I have received the fund.

For only $10 more, I can include the the following:
1. CA connector
2. Regenerative enable/disable (Enabled simply by connect the wires together without the need to open the case)
3. USB-TTL 5 pin connector (for use with the USB-TTL adapter that is sold separate)

I also have the USB-TTL adapter for adjust and alter the controller settings on your computer. It has the extra 5 pin plug and a "SEND" button. It is also compatible with Windows XP/Vista/7 32/64 bit operating system (real 32/64bit drivers). $15 with purchase, $20 if purchase separately.

You may click on the PayPal Buy It Now link below. For accessories, please send money via PayPal or send me a private message for the total price. Thanks!
https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick&hosted_button_id=2VT5EFHECUMSW

If you are not satisfy with the results or if it is too fast for you, you may send it back to me within 30 days in an unmodified condition.

Update: March 21st, 2015 > I can adjust the controller for 24V, 33V, 36V, 48V, 60V, 66V, 72V, 84V, and other battery settings upon request.

Quantity updated as of 3/25/2013: 49 left (buyer bought 1 from Upplands Väsby, Sweden )
Quantity updated as of 3/25/2013: 48 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/28/2013: 47 left (buyer bought 1 from Tyngsboro, MA )
Quantity updated as of 4/4/2013: 46 left (buyer bought 1 from Lihue, HI)
Quantity updated as of 4/4/2013: 45 left (buyer bought 1 from Zwingenberg, Baden-Württemberg, Germany )
Quantity updated as of 4/13/2013: 44 left (buyer bought 1 from san diego, CA)
Quantity updated as of 4/14/2013: 43 left (buyer bought 1 from Los Angeles, CA)
Quantity updated as of 4/30/2013: 41 left (buyer bought 2 from Grosseto, Italy)
Quantity updated as of 5/9/2013: 38 left (buyer bought 3 from Zwingenberg, Germany )
Quantity updated as of 5/15/2013: 37 left (buyer bought 1 from Grenoble, France )
Quantity updated as of 5/16/2013: 36 left (buyer bought 1 from Bend, OR )
Quantity updated as of 6/11/2013: 35 left (buyer bought 1 from London, United Kingdom )
Quantity updated as of 6/12/2013: 34 left (buyer bought 1 from Lemignano di collecchio, PR, Italy )
Quantity updated as of 7/19/2013: 32 left (buyer bought 2 from Cucciago, Como, Italy )
Quantity updated as of 8/6/2013: 31 left (buyer bought 1 from Riviera Beach, FL )
Quantity updated as of 8/12/2013: 30 left (buyer bought 1 from Ashfield, NSW, AUSTRALIA )
Quantity updated as of 8/18/2013: 29 left (buyer bought 1 from SANTA FE, NM )
Quantity updated as of 8/26/2013: 24 left (buyer bought 5 from Westerngrund, Germany )
Quantity updated as of 10/5/2013: 23 left (buyer bought 1 from Corona, CA, United States )
Quantity updated as of 10/17/2013: 22 left (buyer bought 1 from Oxford, MS, United States )
Quantity updated as of 10/19/2013: 21 left (buyer bought 1 from Capalle Di, Campi Bisenzio, Italy )
Quantity updated as of 10/30/2013: 20 left (buyer bought 1 from Brie, France )
Quantity updated as of 1/14/2014: 19 left (buyer bought 1 from Morgan Hill, CA, United States )
Quantity updated as of 2/9/2014: 18 left (buyer bought 1 from Ivanhoe, Victoria, Australia )
Quantity updated as of 4/5/2014: 17 left (buyer bought 1 from San Clemente, CA, United Sates )
Quantity updated as of 4/23/2014: 15 left (buyer bought 2 from Palm City, FL, United States )
Quantity updated as of 5/8/2014: 13 left (buyer bought 2 from Heddesheim, Germany )
Quantity updated as of 5/27/2014: 12 left (buyer bought 1 from Ocoee, FL, United States )
Quantity updated as of 5/30/2014: 11 left (buyer bought 1 from Silkeborg, Denmark )
Quantity updated as of 7/3/2014: 10 left (buyer bought 1 from Salt Lake City, UT, United States )
Quantity updated as of 9/21/2014: 9 left (buyer bought 1 from Milton, QLD, Australia)
Quantity updated as of 2/4/2014: 7 left (buyer bought 2 from Zola Predosa, BO, Italy )
Quantity updated as of 2/10/2015: 6 left (buyer bought 1 from Silkeborg, Denmark )
Quantity updated as of 2/22/2015: 5 left (buyer bought 1 from Lowell, MA, United States )
Quantity updated as of 2/26/2015: 3 left (buyer bought 2 from Slovenska Bistrica, SLOVENIA, Slovenia)


It works on both 60 and 120 degree angle hall sensors motors such as the 9C, Crystalyte 40x series, 5 series, Turnigy (at up to 2200rpm only), Astro (at up to 2200rpm only).


Attached are the pictures of the controller. Please allow time for the images to load.
Image
Image

Additional accessories (prices are reflected with controller purchase only. Please contact if you are interested to buy without controller):
$15 throttle (full/half/thumb) with mated left rubber grip (very good quality) (ebikekit retails @ $36)
$19 cruise control (manually installation required)
$15 three way speed switch (manually installation required)
$15 PAS - Pedal Assist System add-on (manually installation required)
$15 electric brake levers a pair
$29 motor/controller hall/phase/throttle tester
Edited by Lyen on Sat Mar 21, 2015 6:14 pm.
Items For Sale
Please sign up here and donate your marrow to save life.
User avatar
Lyen
10 kW
10 kW
 
Posts: 727
Joined: Fri Aug 17, 2007 1:26 am
Location: San Francisco, California, USA

Revision 43: 6x4110 Sensorless Mini Monster Controller LYEN Edition $89

Postby Lyen » Fri Jul 02, 2010 5:32 am

These are for newly hand assembled 6 FET Infineon programmable brushless controllers I am selling. They are new and never used. It is originally designed for brushless motors with damaged hall sensors. You can now revive any damaged hall sensor motors and put your ebike back on the road.

The way it works is controller has a unique sensorless module to convert pulses to voltage and feed the appropriate emulated signal to the MCU (Motor Control Unit).
Image

There are other reasons for utilize the controller below:
1. You want to make more space in the motor axle for for thicker phase wires
2. You hate hall wires
3. You have a RC motor (Turnigy & Astro in this case)
4. You want to try something different
5. You think sensorless is cool
6. You are unable to figure out how to wire the sensor wires to the controller with the correct sequence
7. You want to have a backup controller just in case
8. You think sensorless is more reliable since no hall sensors and/or wires can get damaged easily by heat & water

The controller is hacker ready. It was originally a special request item from a member. But word of mouths are making it becomes more popular so I had to make a few extra to meet the demand. :)

There are lots of potential and features you can unveil and twist as you go. You can program functions such as enable power regeneration, regenerate braking, pulse width modulation, low voltage cut-off, interface with a Cycle Analyst, and others. You may also add an USB to TTL programming adapter and connect to the computer for tuning. (Electronics knowledge is required to unleash the potential however)

One unique feature on this controller is that it has an additional speed sensor circuitry built-in with an extra wire embedded for output. It is to be used with the scooter style electric bike and electric scooters that have a speedometer in the dashboard.

If you look carefully in the photos, you will notice this version also uses lock washers to secure the MOSFETs internally and the heat transfer bar outside to place tension against a nut after tightening. It is also to help prevent the nut from loosening. The MOSFETs will get overheated and damaged when detached from the heat-sink which used to be the case from the previous designs.

* For hackers, you may double and possibly triple the current output to make it a mighty wonder by adding braids wires (http://www.radioshack.com/product/index ... Id=2062744),add solders to beef up the circuit board traces and shunt. It may also be needed to upgrade to larger capacitors, gauge wires for both the battery and the phase wires to the motor.

Best motors to use:
200-500w geared motors
E-BikeKit 6x10 motor due to high torque & low current

Features:
Programmable
Small size
Lightweight
Long range
Good for low discharge rated batteries

Hackable features:
Higher power output
Cruise control with throttle only
Reverse
Security lock
Turbo mode
Status Indicator
Speed Limit
etc.

For hacking information, please see the links below:
http://endless-sphere.com/forums/viewtopic.php?f=2&t=12616&hilit=6fet
http://endless-sphere.com/forums/viewtopic.php?f=2&t=18641


Below is the specification:
Model: EC-064110SL-LYEN EDITION
Start immediate controller
Chipset: XCKJ8B116A (same chipset being used as in the 18 FET controller)
Circuit board version: EB206-C-3
6 x genuine IRFB 4110 MOSFET N-CH 100V (tested up to 110V before damage) for more information about the FET, click the link below:
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=IRFB4110PBF-ND
36-60V battery optimized (for higher or lower voltage & current such as 24V, 60-100V, you may need to change the resistor network to avoid damage to the LM317 linear voltage regulator)
20A is the current rate at 72v or 25A at 48v (for higher current, you may need to beef up/reinforce the trace, shunt, and reprogram it via the software)
Low voltage cut-off: 29V
Battery and motor phase wires gauge size: 12AWG (High voltage capable wires equipped)
Dimension: 115mm x 67mm x 35mm plus mount extensions

I have only 50 made since I am busy working on my other ebike projects. My intention for selling at such low price is to share the fun with other ES forum members instead of making them jealous. :wink: I finally understand why Methods mentioned the cost of labor is steep after all this and I have to agree with him from now on. These controllers are not generic controllers. I have every single one serialized. Quantity is limited, buy it now and upgrade later once your piggy bank is filled up if needed. :lol:

$89 USD free ground shipping in the United States & Canada. For other locations, please PM or email me at LYEN@HOTMAIL.COM. I accept PayPal, cash or money order. The controllers will be shipped out from me in San Francisco, California, USA. I will provide a tracking number and ship it out as soon as I have received the fund.

For only $10 more, I can include the the following:
1. CA connector
2. Regenerative enable/disable (Enabled simply by connect the wires together without the need to open the case)
3. USB-TTL 5 pin connector (for use with the USB-TTL adapter that is sold separate)

I also have the USB-TTL adapter for adjust and alter the controller settings on your computer. It has the extra 5 pin plug and a "SEND" button. It is also compatible with Windows XP/Vista/7 32/64 bit operating system (real 32/64bit drivers). $15 with purchase, $20 if purchase separately.

You may click on the PayPal Buy It Now link below. For accessories, please send money via PayPal or send me a private message for the total price. Thanks!
https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick&hosted_button_id=2VT5EFHECUMSW

If you are not satisfy with the results or if it is too fast for you, you may send it back to me within 30 days in an unmodified condition.

Update: Jan 28th, 2015 > I can adjust the controller for 24V, 33V, 36V, 48V, 60V, 66V, 72V, 84V, and other battery settings upon request.

Quantity updated as of 2/19/2013: 49 left (buyer bought 1 from norwich, Norfolk, United Kingdom )
Quantity updated as of 3/4/2013: 48 left (buyer bought 1 from wattrelos, France )
Quantity updated as of 3/10/2013: 47 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/20/2013: 45 left (buyer bought 2 from Quorn, Leicestershire, United Kingdom )
Quantity updated as of 3/25/2013: 44 left (buyer bought 1 from Upplands Väsby, Sweden )
Quantity updated as of 3/25/2013: 43 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/28/2013: 42 left (buyer bought 1 from Tyngsboro, MA )
Quantity updated as of 4/4/2013: 41 left (buyer bought 1 from Lihue, HI)
Quantity updated as of 4/4/2013: 40 left (buyer bought 1 from Zwingenberg, Baden-Württemberg, Germany )
Quantity updated as of 4/13/2013: 39 left (buyer bought 1 from san diego, CA)
Quantity updated as of 4/14/2013: 38 left (buyer bought 1 from Los Angeles, CA)
Quantity updated as of 4/30/2013: 36 left (buyer bought 2 from Grosseto, Italy)
Quantity updated as of 5/9/2013: 33 left (buyer bought 3 from Zwingenberg, Germany )
Quantity updated as of 5/15/2013: 32 left (buyer bought 1 from Grenoble, France )
Quantity updated as of 5/16/2013: 31 left (buyer bought 1 from Bend, OR )
Quantity updated as of 6/11/2013: 30 left (buyer bought 1 from London, United Kingdom )
Quantity updated as of 6/12/2013: 29 left (buyer bought 1 from Lemignano di collecchio, PR, Italy )
Quantity updated as of 7/19/2013: 27 left (buyer bought 2 from Cucciago, Como, Italy )
Quantity updated as of 8/6/2013: 26 left (buyer bought 1 from Riviera Beach, FL )
Quantity updated as of 8/12/2013: 25 left (buyer bought 1 from Ashfield, NSW, AUSTRALIA )
Quantity updated as of 8/18/2013: 24 left (buyer bought 1 from SANTA FE, NM )
Quantity updated as of 8/26/2013: 19 left (buyer bought 5 from Westerngrund, Germany )
Quantity updated as of 10/5/2013: 18 left (buyer bought 1 from Corona, CA, United States )
Quantity updated as of 10/17/2013: 17 left (buyer bought 1 from Oxford, MS, United States )
Quantity updated as of 10/19/2013: 16 left (buyer bought 1 from Capalle Di, Campi Bisenzio, Italy )
Quantity updated as of 10/30/2013: 15 left (buyer bought 1 from Brie, France )
Quantity updated as of 1/14/2014: 14 left (buyer bought 1 from Morgan Hill, CA, United States )
Quantity updated as of 2/9/2014: 13 left (buyer bought 1 from Ivanhoe, Victoria, Australia )
Quantity updated as of 4/5/2014: 12 left (buyer bought 1 from San Clemente, CA, United Sates )
Quantity updated as of 4/23/2014: 10 left (buyer bought 2 from Palm City, FL, United States )
Quantity updated as of 5/8/2014: 8 left (buyer bought 2 from Heddesheim, Germany )
Quantity updated as of 5/27/2014: 7 left (buyer bought 1 from Ocoee, FL, United States )
Quantity updated as of 5/30/2014: 6 left (buyer bought 1 from Silkeborg, Denmark )
Quantity updated as of 7/3/2014: 5 left (buyer bought 1 from Salt Lake City, UT, United States )
Quantity updated as of 9/21/2014: 4 left (buyer bought 1 from PALM CITY, FL, United States)


It works on both 60 and 120 degree angle hall sensors motors such as the 9C, Crystalyte 40x series, 5 series, Turnigy (at up to 2200rpm only), Astro (at up to 2200rpm only).


Attached are the pictures of the controller. Please allow time for the images to load.
Image
Image

Additional accessories (prices are reflected with controller purchase only. Please contact if you are interested to buy without controller):
$15 throttle (full/half/thumb) with mated left rubber grip (very good quality) (ebikekit retails @ $36)
$19 cruise control (manually installation required)
$15 three way speed switch (manually installation required)
$15 PAS - Pedal Assist System add-on (manually installation required)
$15 electric brake levers a pair
$29 motor/controller hall/phase/throttle tester
Edited by Lyen on Wed Jan 28, 2015 6:11 pm.
Items For Sale
Please sign up here and donate your marrow to save life.
User avatar
Lyen
10 kW
10 kW
 
Posts: 727
Joined: Fri Aug 17, 2007 1:26 am
Location: San Francisco, California, USA

Revision 42: 6x4110 Sensorless Mini Monster Controller LYEN Edition $89

Postby Lyen » Fri Jul 02, 2010 5:32 am

These are for newly hand assembled 6 FET Infineon programmable brushless controllers I am selling. They are new and never used. It is originally designed for brushless motors with damaged hall sensors. You can now revive any damaged hall sensor motors and put your ebike back on the road.

The way it works is controller has a unique sensorless module to convert pulses to voltage and feed the appropriate emulated signal to the MCU (Motor Control Unit).
Image

There are other reasons for utilize the controller below:
1. You want to make more space in the motor axle for for thicker phase wires
2. You hate hall wires
3. You have a RC motor (Turnigy & Astro in this case)
4. You want to try something different
5. You think sensorless is cool
6. You are unable to figure out how to wire the sensor wires to the controller with the correct sequence
7. You want to have a backup controller just in case
8. You think sensorless is more reliable since no hall sensors and/or wires can get damaged easily by heat & water

The controller is hacker ready. It was originally a special request item from a member. But word of mouths are making it becomes more popular so I had to make a few extra to meet the demand. :)

There are lots of potential and features you can unveil and twist as you go. You can program functions such as enable power regeneration, regenerate braking, pulse width modulation, low voltage cut-off, interface with a Cycle Analyst, and others. You may also add an USB to TTL programming adapter and connect to the computer for tuning. (Electronics knowledge is required to unleash the potential however)

One unique feature on this controller is that it has an additional speed sensor circuitry built-in with an extra wire embedded for output. It is to be used with the scooter style electric bike and electric scooters that have a speedometer in the dashboard.

If you look carefully in the photos, you will notice this version also uses lock washers to secure the MOSFETs internally and the heat transfer bar outside to place tension against a nut after tightening. It is also to help prevent the nut from loosening. The MOSFETs will get overheated and damaged when detached from the heat-sink which used to be the case from the previous designs.

* For hackers, you may double and possibly triple the current output to make it a mighty wonder by adding braids wires (http://www.radioshack.com/product/index ... Id=2062744),add solders to beef up the circuit board traces and shunt. It may also be needed to upgrade to larger capacitors, gauge wires for both the battery and the phase wires to the motor.

Best motors to use:
200-500w geared motors
E-BikeKit 6x10 motor due to high torque & low current

Features:
Programmable
Small size
Lightweight
Long range
Good for low discharge rated batteries

Hackable features:
Higher power output
Cruise control with throttle only
Reverse
Security lock
Turbo mode
Status Indicator
Speed Limit
etc.

For hacking information, please see the links below:
http://endless-sphere.com/forums/viewtopic.php?f=2&t=12616&hilit=6fet
http://endless-sphere.com/forums/viewtopic.php?f=2&t=18641


Below is the specification:
Model: EC-064110SL-LYEN EDITION
Start immediate controller
Chipset: XCKJ8B116A (same chipset being used as in the 18 FET controller)
Circuit board version: EB206-C-3
6 x genuine IRFB 4110 MOSFET N-CH 100V (tested up to 110V before damage) for more information about the FET, click the link below:
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=IRFB4110PBF-ND
36-60V battery optimized (for higher or lower voltage & current such as 24V, 60-100V, you may need to change the resistor network to avoid damage to the LM317 linear voltage regulator)
20A is the current rate at 72v or 25A at 48v (for higher current, you may need to beef up/reinforce the trace, shunt, and reprogram it via the software)
Low voltage cut-off: 29V
Battery and motor phase wires gauge size: 12AWG (High voltage capable wires equipped)
Dimension: 115mm x 67mm x 35mm plus mount extensions

I have only 45 made since I am busy working on my other ebike projects. My intention for selling at such low price is to share the fun with other ES forum members instead of making them jealous. :wink: I finally understand why Methods mentioned the cost of labor is steep after all this and I have to agree with him from now on. These controllers are not generic controllers. I have every single one serialized. Quantity is limited, buy it now and upgrade later once your piggy bank is filled up if needed. :lol:

$89 USD free ground shipping in the United States & Canada. For other locations, please PM or email me at LYEN@HOTMAIL.COM. I accept PayPal, cash or money order. The controllers will be shipped out from me in San Francisco, California, USA. I will provide a tracking number and ship it out as soon as I have received the fund.

For only $10 more, I can include the the following:
1. CA connector
2. Regenerative enable/disable (Enabled simply by connect the wires together without the need to open the case)
3. USB-TTL 5 pin connector (for use with the USB-TTL adapter that is sold separate)

I also have the USB-TTL adapter for adjust and alter the controller settings on your computer. It has the extra 5 pin plug and a "SEND" button. It is also compatible with Windows XP/Vista/7 32/64 bit operating system (real 32/64bit drivers). $15 with purchase, $20 if purchase separately.

You may click on the PayPal Buy It Now link below. For accessories, please send money via PayPal or send me a private message for the total price. Thanks!
https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick&hosted_button_id=2VT5EFHECUMSW

If you are not satisfy with the results or if it is too fast for you, you may send it back to me within 30 days in an unmodified condition.

Update: June 22nd, 2014 > I can adjust the controller for 24V, 33V, 36V, 48V, 60V, 66V, 72V, 84V, and other battery settings upon request.

Quantity updated as of 2/19/2013: 44 left (buyer bought 1 from norwich, Norfolk, United Kingdom )
Quantity updated as of 3/4/2013: 43 left (buyer bought 1 from wattrelos, France )
Quantity updated as of 3/10/2013: 42 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/20/2013: 40 left (buyer bought 2 from Quorn, Leicestershire, United Kingdom )
Quantity updated as of 3/25/2013: 39 left (buyer bought 1 from Upplands Väsby, Sweden )
Quantity updated as of 3/25/2013: 38 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/28/2013: 37 left (buyer bought 1 from Tyngsboro, MA )
Quantity updated as of 4/4/2013: 36 left (buyer bought 1 from Lihue, HI)
Quantity updated as of 4/4/2013: 35 left (buyer bought 1 from Zwingenberg, Baden-Württemberg, Germany )
Quantity updated as of 4/13/2013: 34 left (buyer bought 1 from san diego, CA)
Quantity updated as of 4/14/2013: 33 left (buyer bought 1 from Los Angeles, CA)
Quantity updated as of 4/30/2013: 31 left (buyer bought 2 from Grosseto, Italy)
Quantity updated as of 5/9/2013: 28 left (buyer bought 3 from Zwingenberg, Germany )
Quantity updated as of 5/15/2013: 27 left (buyer bought 1 from Grenoble, France )
Quantity updated as of 5/16/2013: 26 left (buyer bought 1 from Bend, OR )
Quantity updated as of 6/11/2013: 25 left (buyer bought 1 from London, United Kingdom )
Quantity updated as of 6/12/2013: 24 left (buyer bought 1 from Lemignano di collecchio, PR, Italy )
Quantity updated as of 7/19/2013: 22 left (buyer bought 2 from Cucciago, Como, Italy )
Quantity updated as of 8/6/2013: 21 left (buyer bought 1 from Riviera Beach, FL )
Quantity updated as of 8/12/2013: 20 left (buyer bought 1 from Ashfield, NSW, AUSTRALIA )
Quantity updated as of 8/18/2013: 19 left (buyer bought 1 from SANTA FE, NM )
Quantity updated as of 8/26/2013: 14 left (buyer bought 5 from Westerngrund, Germany )
Quantity updated as of 10/5/2013: 13 left (buyer bought 1 from Corona, CA, United States )
Quantity updated as of 10/17/2013: 12 left (buyer bought 1 from Oxford, MS, United States )
Quantity updated as of 10/19/2013: 11 left (buyer bought 1 from Capalle Di, Campi Bisenzio, Italy )
Quantity updated as of 10/30/2013: 10 left (buyer bought 1 from Brie, France )
Quantity updated as of 1/14/2014: 9 left (buyer bought 1 from Morgan Hill, CA, United States )
Quantity updated as of 2/9/2014: 8 left (buyer bought 1 from Ivanhoe, Victoria, Australia )
Quantity updated as of 4/5/2014: 7 left (buyer bought 1 from San Clemente, CA, United Sates )
Quantity updated as of 4/23/2014: 5 left (buyer bought 2 from Palm City, FL, United States )
Quantity updated as of 5/8/2014: 3 left (buyer bought 2 from Heddesheim, Germany )
Quantity updated as of 5/27/2014: 2 left (buyer bought 1 from Ocoee, FL, United States )


It works on both 60 and 120 degree angle hall sensors motors such as the 9C, Crystalyte 40x series, 5 series, Turnigy (at up to 2200rpm only), Astro (at up to 2200rpm only).


Attached are the pictures of the controller. Please allow time for the images to load.
Image
Image

Additional accessories (prices are reflected with controller purchase only. Please contact if you are interested to buy without controller):
$15 throttle (full/half/thumb) with mated left rubber grip (very good quality) (ebikekit retails @ $36)
$19 cruise control (manually installation required)
$15 three way speed switch (manually installation required)
$15 PAS - Pedal Assist System add-on (manually installation required)
$15 electric brake levers a pair
$29 motor/controller hall/phase/throttle tester
Edited by Lyen on Sun Jun 22, 2014 1:26 am.
Items For Sale
Please sign up here and donate your marrow to save life.
User avatar
Lyen
10 kW
10 kW
 
Posts: 727
Joined: Fri Aug 17, 2007 1:26 am
Location: San Francisco, California, USA

Revision 41: 6x4110 Sensorless Mini Monster Controller LYEN Edition $89

Postby Lyen » Fri Jul 02, 2010 5:32 am

These are for newly hand assembled 6 FET Infineon programmable brushless controllers I am selling. They are new and never used. It is originally designed for brushless motors with damaged hall sensors. You can now revive any damaged hall sensor motors and put your ebike back on the road.

The way it works is controller has a unique sensorless module to convert pulses to voltage and feed the appropriate emulated signal to the MCU (Motor Control Unit).
Image

There are other reasons for utilize the controller below:
1. You want to make more space in the motor axle for for thicker phase wires
2. You hate hall wires
3. You have a RC motor (Turnigy & Astro in this case)
4. You want to try something different
5. You think sensorless is cool
6. You are unable to figure out how to wire the sensor wires to the controller with the correct sequence
7. You want to have a backup controller just in case
8. You think sensorless is more reliable since no hall sensors and/or wires can get damaged easily by heat & water

The controller is hacker ready. It was originally a special request item from a member. But word of mouths are making it becomes more popular so I had to make a few extra to meet the demand. :)

There are lots of potential and features you can unveil and twist as you go. You can program functions such as enable power regeneration, regenerate braking, pulse width modulation, low voltage cut-off, interface with a Cycle Analyst, and others. You may also add an USB to TTL programming adapter and connect to the computer for tuning. (Electronics knowledge is required to unleash the potential however)

One unique feature on this controller is that it has an additional speed sensor circuitry built-in with an extra wire embedded for output. It is to be used with the scooter style electric bike and electric scooters that have a speedometer in the dashboard.

If you look carefully in the photos, you will notice this version also uses lock washers to secure the MOSFETs internally and the heat transfer bar outside to place tension against a nut after tightening. It is also to help prevent the nut from loosening. The MOSFETs will get overheated and damaged when detached from the heat-sink which used to be the case from the previous designs.

* For hackers, you may double and possibly triple the current output to make it a mighty wonder by adding braids wires (http://www.radioshack.com/product/index ... Id=2062744),add solders to beef up the circuit board traces and shunt. It may also be needed to upgrade to larger capacitors, gauge wires for both the battery and the phase wires to the motor.

Best motors to use:
200-500w geared motors
E-BikeKit 6x10 motor due to high torque & low current

Features:
Programmable
Small size
Lightweight
Long range
Good for low discharge rated batteries

Hackable features:
Higher power output
Cruise control with throttle only
Reverse
Security lock
Turbo mode
Status Indicator
Speed Limit
etc.

For hacking information, please see the links below:
http://endless-sphere.com/forums/viewtopic.php?f=2&t=12616&hilit=6fet
http://endless-sphere.com/forums/viewtopic.php?f=2&t=18641


Below is the specification:
Model: EC-064110SL-LYEN EDITION
Start immediate controller
Chipset: XCKJ8B116A (same chipset being used as in the 18 FET controller)
Circuit board version: EB206-C-3
6 x genuine IRFB 4110 MOSFET N-CH 100V (tested up to 110V before damage) for more information about the FET, click the link below:
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=IRFB4110PBF-ND
36-60V battery optimized (for higher or lower voltage & current such as 24V, 60-100V, you may need to change the resistor network to avoid damage to the LM317 linear voltage regulator)
20A is the current rate at 72v or 25A at 48v (for higher current, you may need to beef up/reinforce the trace, shunt, and reprogram it via the software)
Low voltage cut-off: 29V
Battery and motor phase wires gauge size: 12AWG (High voltage capable wires equipped)
Dimension: 115mm x 67mm x 35mm plus mount extensions

I have only 45 made since I am busy working on my other ebike projects. My intention for selling at such low price is to share the fun with other ES forum members instead of making them jealous. :wink: I finally understand why Methods mentioned the cost of labor is steep after all this and I have to agree with him from now on. These controllers are not generic controllers. I have every single one serialized. Quantity is limited, buy it now and upgrade later once your piggy bank is filled up if needed. :lol:

$89 USD free ground shipping in the United States & Canada. For other locations, please PM or email me at LYEN@HOTMAIL.COM. I accept PayPal, cash or money order. The controllers will be shipped out from me in San Francisco, California, USA. I will provide a tracking number and ship it out as soon as I have received the fund.

For only $10 more, I can include the the following:
1. CA connector
2. Regenerative enable/disable (Enabled simply by connect the wires together without the need to open the case)
3. USB-TTL 5 pin connector (for use with the USB-TTL adapter that is sold separate)

I also have the USB-TTL adapter for adjust and alter the controller settings on your computer. It has the extra 5 pin plug and a "SEND" button. It is also compatible with Windows XP/Vista/7 32/64 bit operating system (real 32/64bit drivers). $15 with purchase, $20 if purchase separately.

You may click on the PayPal Buy It Now link below. For accessories, please send money via PayPal or send me a private message for the total price. Thanks!
https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick&hosted_button_id=2VT5EFHECUMSW

If you are not satisfy with the results or if it is too fast for you, you may send it back to me within 30 days in an unmodified condition.

Update: January 2nd, 2014 > I can adjust the controller for 24V, 33V, 36V, 48V, 60V, 66V, 72V, 84V, and other battery settings upon request.

Quantity updated as of 2/19/2013: 44 left (buyer bought 1 from norwich, Norfolk, United Kingdom )
Quantity updated as of 3/4/2013: 43 left (buyer bought 1 from wattrelos, France )
Quantity updated as of 3/10/2013: 42 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/20/2013: 40 left (buyer bought 2 from Quorn, Leicestershire, United Kingdom )
Quantity updated as of 3/25/2013: 39 left (buyer bought 1 from Upplands Väsby, Sweden )
Quantity updated as of 3/25/2013: 38 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/28/2013: 37 left (buyer bought 1 from Tyngsboro, MA )
Quantity updated as of 4/4/2013: 36 left (buyer bought 1 from Lihue, HI)
Quantity updated as of 4/4/2013: 35 left (buyer bought 1 from Zwingenberg, Baden-Württemberg, Germany )
Quantity updated as of 4/13/2013: 34 left (buyer bought 1 from san diego, CA)
Quantity updated as of 4/14/2013: 33 left (buyer bought 1 from Los Angeles, CA)
Quantity updated as of 4/30/2013: 31 left (buyer bought 2 from Grosseto, Italy)
Quantity updated as of 5/9/2013: 28 left (buyer bought 3 from Zwingenberg, Germany )
Quantity updated as of 5/15/2013: 27 left (buyer bought 1 from Grenoble, France )
Quantity updated as of 5/16/2013: 26 left (buyer bought 1 from Bend, OR )
Quantity updated as of 6/11/2013: 25 left (buyer bought 1 from London, United Kingdom )
Quantity updated as of 6/12/2013: 24 left (buyer bought 1 from Lemignano di collecchio, PR, Italy )
Quantity updated as of 7/19/2013: 22 left (buyer bought 2 from Cucciago, Como, Italy )
Quantity updated as of 8/6/2013: 21 left (buyer bought 1 from Riviera Beach, FL )
Quantity updated as of 8/12/2013: 20 left (buyer bought 1 from Ashfield, NSW, AUSTRALIA )
Quantity updated as of 8/18/2013: 19 left (buyer bought 1 from SANTA FE, NM )
Quantity updated as of 8/26/2013: 14 left (buyer bought 5 from Westerngrund, Germany )
Quantity updated as of 10/5/2013: 13 left (buyer bought 1 from Corona, CA, United States )
Quantity updated as of 10/17/2013: 12 left (buyer bought 1 from Oxford, MS, United States )
Quantity updated as of 10/19/2013: 11 left (buyer bought 1 from Capalle Di, Campi Bisenzio, Italy )
Quantity updated as of 10/30/2013: 10 left (buyer bought 1 from Brie, France )
Quantity updated as of 1/14/2014: 9 left (buyer bought 1 from Morgan Hill, CA, United States )
Quantity updated as of 2/9/2014: 8 left (buyer bought 1 from Ivanhoe, Victoria, Australia )
Quantity updated as of 4/5/2014: 7 left (buyer bought 1 from San Clemente, CA, United Sates )
Quantity updated as of 4/23/2014: 5 left (buyer bought 2 from Palm City, FL, United States )
Quantity updated as of 5/8/2014: 3 left (buyer bought 2 from Heddesheim, Germany )
Quantity updated as of 5/27/2014: 2 left (buyer bought 1 from Ocoee, FL, United States )


It works on both 60 and 120 degree angle hall sensors motors such as the 9C, Crystalyte 40x series, 5 series, Turnigy (at up to 2200rpm only), Astro (at up to 2200rpm only).


Attached are the pictures of the controller. Please allow time for the images to load.
Image
Image

Additional accessories (prices are reflected with controller purchase only. Please contact if you are interested to buy without controller):
$15 throttle (full/half/thumb) with mated left rubber grip (very good quality) (ebikekit retails @ $36)
$19 cruise control (manually installation required)
$15 three way speed switch (manually installation required)
$15 PAS - Pedal Assist System add-on (manually installation required)
$15 electric brake levers a pair
$29 motor/controller hall/phase/throttle tester
Edited by Lyen on Sun Jun 22, 2014 12:01 am.
Items For Sale
Please sign up here and donate your marrow to save life.
User avatar
Lyen
10 kW
10 kW
 
Posts: 727
Joined: Fri Aug 17, 2007 1:26 am
Location: San Francisco, California, USA

Revision 40: 6x4110 Sensorless Mini Monster Controller LYEN Edition $89

Postby Lyen » Fri Jul 02, 2010 5:32 am

These are for newly hand assembled 6 FET Infineon programmable brushless controllers I am selling. They are new and never used. It is originally designed for brushless motors with damaged hall sensors. You can now revive any damaged hall sensor motors and put your ebike back on the road.

The way it works is controller has a unique sensorless module to convert pulses to voltage and feed the appropriate emulated signal to the MCU (Motor Control Unit).
Image

There are other reasons for utilize the controller below:
1. You want to make more space in the motor axle for for thicker phase wires
2. You hate hall wires
3. You have a RC motor (Turnigy & Astro in this case)
4. You want to try something different
5. You think sensorless is cool
6. You are unable to figure out how to wire the sensor wires to the controller with the correct sequence
7. You want to have a backup controller just in case
8. You think sensorless is more reliable since no hall sensors and/or wires can get damaged easily by heat & water

The controller is hacker ready. It was originally a special request item from a member. But word of mouths are making it becomes more popular so I had to make a few extra to meet the demand. :)

There are lots of potential and features you can unveil and twist as you go. You can program functions such as enable power regeneration, regenerate braking, pulse width modulation, low voltage cut-off, interface with a Cycle Analyst, and others. You may also add an USB to TTL programming adapter and connect to the computer for tuning. (Electronics knowledge is required to unleash the potential however)

One unique feature on this controller is that it has an additional speed sensor circuitry built-in with an extra wire embedded for output. It is to be used with the scooter style electric bike and electric scooters that have a speedometer in the dashboard.

If you look carefully in the photos, you will notice this version also uses lock washers to secure the MOSFETs internally and the heat transfer bar outside to place tension against a nut after tightening. It is also to help prevent the nut from loosening. The MOSFETs will get overheated and damaged when detached from the heat-sink which used to be the case from the previous designs.

* For hackers, you may double and possibly triple the current output to make it a mighty wonder by adding braids wires (http://www.radioshack.com/product/index ... Id=2062744),add solders to beef up the circuit board traces and shunt. It may also be needed to upgrade to larger capacitors, gauge wires for both the battery and the phase wires to the motor.

Best motors to use:
200-500w geared motors
E-BikeKit 6x10 motor due to high torque & low current

Features:
Programmable
Small size
Lightweight
Long range
Good for low discharge rated batteries

Hackable features:
Higher power output
Cruise control with throttle only
Reverse
Security lock
Turbo mode
Status Indicator
Speed Limit
etc.

For hacking information, please see the links below:
http://endless-sphere.com/forums/viewtopic.php?f=2&t=12616&hilit=6fet
http://endless-sphere.com/forums/viewtopic.php?f=2&t=18641


Below is the specification:
Model: EC-064110SL-LYEN EDITION
Start immediate controller
Chipset: XCKJ8B116A (same chipset being used as in the 18 FET controller)
Circuit board version: EB206-C-3
6 x genuine IRFB 4110 MOSFET N-CH 100V (tested up to 110V before damage) for more information about the FET, click the link below:
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=IRFB4110PBF-ND
36-60V battery optimized (for higher or lower voltage & current such as 24V, 60-100V, you may need to change the resistor network to avoid damage to the LM317 linear voltage regulator)
20A is the current rate at 72v or 25A at 48v (for higher current, you may need to beef up/reinforce the trace, shunt, and reprogram it via the software)
Low voltage cut-off: 29V
Battery and motor phase wires gauge size: 12AWG (High voltage capable wires equipped)
Dimension: 115mm x 67mm x 35mm plus mount extensions

I have only 45 made since I am busy working on my other ebike projects. My intention for selling at such low price is to share the fun with other ES forum members instead of making them jealous. :wink: I finally understand why Methods mentioned the cost of labor is steep after all this and I have to agree with him from now on. These controllers are not generic controllers. I have every single one serialized. Quantity is limited, buy it now and upgrade later once your piggy bank is filled up if needed. :lol:

$89 USD free ground shipping in the United States & Canada. For other locations, please PM or email me at LYEN@HOTMAIL.COM. I accept PayPal, cash or money order. The controllers will be shipped out from me in San Francisco, California, USA. I will provide a tracking number and ship it out as soon as I have received the fund.

For only $10 more, I can include the the following:
1. CA connector
2. Regenerative enable/disable (Enabled simply by connect the wires together without the need to open the case)
3. USB-TTL 5 pin connector (for use with the USB-TTL adapter that is sold separate)

I also have the USB-TTL adapter for adjust and alter the controller settings on your computer. It has the extra 5 pin plug and a "SEND" button. It is also compatible with Windows XP/Vista/7 32/64 bit operating system (real 32/64bit drivers). $15 with purchase, $20 if purchase separately.

You may click on the PayPal Buy It Now link below. For accessories, please send money via PayPal or send me a private message for the total price. Thanks!
https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick&hosted_button_id=2VT5EFHECUMSW

If you are not satisfy with the results or if it is too fast for you, you may send it back to me within 30 days in an unmodified condition.

Update: January 2nd, 2014 > I can adjust the controller for 24V, 33V, 36V, 48V, 60V, 66V, 72V, 84V, and other battery settings upon request.
Quantity updated as of 11/17/2012: 44 left (buyer bought 1 from Grand lake, Nova Scotia, Canada )
Quantity updated as of 1/16/2013: 43 left (buyer bought 1 from Rimini, Italy )
Quantity updated as of 1/19/2013: 41 left (buyer bought 2 from Alkmaar,  Netherlands )
Quantity updated as of 2/5/2013: 40 left (buyer bought 1 from Arlington, VA )
Quantity updated as of 2/5/2013: 38 left (buyer bought 2 from Portland, OR )
Quantity updated as of 2/12/2013: 37 left (buyer bought 1 from Columbia, Canada )
Quantity updated as of 2/14/2013: 36 left (buyer bought 1 from EL DORADO, CA )
Quantity updated as of 2/19/2013: 35 left (buyer bought 1 from norwich, Norfolk, United Kingdom )
Quantity updated as of 3/4/2013: 34 left (buyer bought 1 from wattrelos, France )
Quantity updated as of 3/10/2013: 33 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/20/2013: 31 left (buyer bought 2 from Quorn, Leicestershire, United Kingdom )
Quantity updated as of 3/25/2013: 30 left (buyer bought 1 from Upplands Väsby, Sweden )
Quantity updated as of 3/25/2013: 29 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/28/2013: 28 left (buyer bought 1 from Tyngsboro, MA )
Quantity updated as of 4/4/2013: 27 left (buyer bought 1 from Lihue, HI)
Quantity updated as of 4/4/2013: 26 left (buyer bought 1 from Zwingenberg, Baden-Württemberg, Germany )
Quantity updated as of 4/13/2013: 25 left (buyer bought 1 from san diego, CA)
Quantity updated as of 4/14/2013: 24 left (buyer bought 1 from Los Angeles, CA)
Quantity updated as of 4/30/2013: 22 left (buyer bought 2 from Grosseto, Italy)
Quantity updated as of 5/9/2013: 19 left (buyer bought 3 from Zwingenberg, Germany )
Quantity updated as of 5/15/2013: 18 left (buyer bought 1 from Grenoble, France )
Quantity updated as of 5/16/2013: 17 left (buyer bought 1 from Bend, OR )
Quantity updated as of 6/11/2013: 16 left (buyer bought 1 from London, United Kingdom )
Quantity updated as of 6/12/2013: 15 left (buyer bought 1 from Lemignano di collecchio, PR, Italy )
Quantity updated as of 7/19/2013: 13 left (buyer bought 2 from Cucciago, Como, Italy )
Quantity updated as of 8/6/2013: 12 left (buyer bought 1 from Riviera Beach, FL )
Quantity updated as of 8/12/2013: 11 left (buyer bought 1 from Ashfield, NSW, AUSTRALIA )
Quantity updated as of 8/18/2013: 10 left (buyer bought 1 from SANTA FE, NM )
Quantity updated as of 8/26/2013: 5 left (buyer bought 5 from Westerngrund, Germany )
Quantity updated as of 10/5/2013: 4 left (buyer bought 1 from Corona, CA, United States )
Quantity updated as of 10/17/2013: 3 left (buyer bought 1 from Oxford, MS, United States )
Quantity updated as of 10/19/2013: 2 left (buyer bought 1 from Capalle Di, Campi Bisenzio, Italy )
Quantity updated as of 10/30/2013: 1 left (buyer bought 1 from Brie, France )


It works on both 60 and 120 degree angle hall sensors motors such as the 9C, Crystalyte 40x series, 5 series, Turnigy (at up to 2200rpm only), Astro (at up to 2200rpm only).


Attached are the pictures of the controller. Please allow time for the images to load.
Image
Image

Additional accessories (prices are reflected with controller purchase only. Please contact if you are interested to buy without controller):
$15 throttle (full/half/thumb) with mated left rubber grip (very good quality) (ebikekit retails @ $36)
$19 cruise control (manually installation required)
$15 three way speed switch (manually installation required)
$15 PAS - Pedal Assist System add-on (manually installation required)
$15 electric brake levers a pair
$29 motor/controller hall/phase/throttle tester
Edited by Lyen on Thu Jan 02, 2014 8:06 pm.
Items For Sale
Please sign up here and donate your marrow to save life.
User avatar
Lyen
10 kW
10 kW
 
Posts: 727
Joined: Fri Aug 17, 2007 1:26 am
Location: San Francisco, California, USA

Revision 39: 6x4110 Sensorless Mini Monster Controller LYEN Edition $89

Postby Lyen » Fri Jul 02, 2010 5:32 am

These are for newly hand assembled 6 FET Infineon programmable brushless controllers I am selling. They are new and never used. It is originally designed for brushless motors with damaged hall sensors. You can now revive any damaged hall sensor motors and put your ebike back on the road.

The way it works is controller has a unique sensorless module to convert pulses to voltage and feed the appropriate emulated signal to the MCU (Motor Control Unit).
Image

There are other reasons for utilize the controller below:
1. You want to make more space in the motor axle for for thicker phase wires
2. You hate hall wires
3. You have a RC motor (Turnigy & Astro in this case)
4. You want to try something different
5. You think sensorless is cool
6. You are unable to figure out how to wire the sensor wires to the controller with the correct sequence
7. You want to have a backup controller just in case
8. You think sensorless is more reliable since no hall sensors and/or wires can get damaged easily by heat & water

The controller is hacker ready. It was originally a special request item from a member. But word of mouths are making it becomes more popular so I had to make a few extra to meet the demand. :)

There are lots of potential and features you can unveil and twist as you go. You can program functions such as enable power regeneration, regenerate braking, pulse width modulation, low voltage cut-off, interface with a Cycle Analyst, and others. You may also add an USB to TTL programming adapter and connect to the computer for tuning. (Electronics knowledge is required to unleash the potential however)

One unique feature on this controller is that it has an additional speed sensor circuitry built-in with an extra wire embedded for output. It is to be used with the scooter style electric bike and electric scooters that have a speedometer in the dashboard.

If you look carefully in the photos, you will notice this version also uses lock washers to secure the MOSFETs internally and the heat transfer bar outside to place tension against a nut after tightening. It is also to help prevent the nut from loosening. The MOSFETs will get overheated and damaged when detached from the heat-sink which used to be the case from the previous designs.

* For hackers, you may double and possibly triple the current output to make it a mighty wonder by adding braids wires (http://www.radioshack.com/product/index ... Id=2062744),add solders to beef up the circuit board traces and shunt. It may also be needed to upgrade to larger capacitors, gauge wires for both the battery and the phase wires to the motor.

Best motors to use:
200-500w geared motors
E-BikeKit 6x10 motor due to high torque & low current

Features:
Programmable
Small size
Lightweight
Long range
Good for low discharge rated batteries

Hackable features:
Higher power output
Cruise control with throttle only
Reverse
Security lock
Turbo mode
Status Indicator
Speed Limit
etc.

For hacking information, please see the links below:
http://endless-sphere.com/forums/viewtopic.php?f=2&t=12616&hilit=6fet
http://endless-sphere.com/forums/viewtopic.php?f=2&t=18641


Below is the specification:
Model: EC-064110SL-LYEN EDITION
Start immediate controller
Chipset: XCKJ8B116A (same chipset being used as in the 18 FET controller)
Circuit board version: EB206-C-3
6 x genuine IRFB 4110 MOSFET N-CH 100V (tested up to 110V before damage) for more information about the FET, click the link below:
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=IRFB4110PBF-ND
36-60V battery optimized (for higher or lower voltage & current such as 24V, 60-100V, you may need to change the resistor network to avoid damage to the LM317 linear voltage regulator)
20A is the current rate at 72v or 25A at 48v (for higher current, you may need to beef up/reinforce the trace, shunt, and reprogram it via the software)
Low voltage cut-off: 29V
Battery and motor phase wires gauge size: 12AWG (High voltage capable wires equipped)
Dimension: 115mm x 67mm x 35mm plus mount extensions

I have only 45 made since I am busy working on my other ebike projects. My intention for selling at such low price is to share the fun with other ES forum members instead of making them jealous. :wink: I finally understand why Methods mentioned the cost of labor is steep after all this and I have to agree with him from now on. These controllers are not generic controllers. I have every single one serialized. Quantity is limited, buy it now and upgrade later once your piggy bank is filled up if needed. :lol:

$89 USD free ground shipping in the United States & Canada. For other locations, please PM or email me at LYEN@HOTMAIL.COM. I accept PayPal, cash or money order. The controllers will be shipped out from me in San Francisco, California, USA. I will provide a tracking number and ship it out as soon as I have received the fund.

For only $10 more, I can include the the following:
1. CA connector
2. Regenerative enable/disable (Enabled simply by connect the wires together without the need to open the case)
3. USB-TTL 5 pin connector (for use with the USB-TTL adapter that is sold separate)

I also have the USB-TTL adapter for adjust and alter the controller settings on your computer. It has the extra 5 pin plug and a "SEND" button. It is also compatible with Windows XP/Vista/7 32/64 bit operating system (real 32/64bit drivers). $15 with purchase, $20 if purchase separately.

You may click on the PayPal Buy It Now link below. For accessories, please send money via PayPal or send me a private message for the total price. Thanks!
https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick&hosted_button_id=2VT5EFHECUMSW

If you are not satisfy with the results or if it is too fast for you, you may send it back to me within 30 days in an unmodified condition.

Update: December 14th, 2013 > I can adjust the controller for 24V, 33V, 36V, 48V, 60V, 66V, 72V, 84V, and other battery settings upon request.
Quantity updated as of 11/17/2012: 44 left (buyer bought 1 from Grand lake, Nova Scotia, Canada )
Quantity updated as of 1/16/2013: 43 left (buyer bought 1 from Rimini, Italy )
Quantity updated as of 1/19/2013: 41 left (buyer bought 2 from Alkmaar,  Netherlands )
Quantity updated as of 2/5/2013: 40 left (buyer bought 1 from Arlington, VA )
Quantity updated as of 2/5/2013: 38 left (buyer bought 2 from Portland, OR )
Quantity updated as of 2/12/2013: 37 left (buyer bought 1 from Columbia, Canada )
Quantity updated as of 2/14/2013: 36 left (buyer bought 1 from EL DORADO, CA )
Quantity updated as of 2/19/2013: 35 left (buyer bought 1 from norwich, Norfolk, United Kingdom )
Quantity updated as of 3/4/2013: 34 left (buyer bought 1 from wattrelos, France )
Quantity updated as of 3/10/2013: 33 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/20/2013: 31 left (buyer bought 2 from Quorn, Leicestershire, United Kingdom )
Quantity updated as of 3/25/2013: 30 left (buyer bought 1 from Upplands Väsby, Sweden )
Quantity updated as of 3/25/2013: 29 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/28/2013: 28 left (buyer bought 1 from Tyngsboro, MA )
Quantity updated as of 4/4/2013: 27 left (buyer bought 1 from Lihue, HI)
Quantity updated as of 4/4/2013: 26 left (buyer bought 1 from Zwingenberg, Baden-Württemberg, Germany )
Quantity updated as of 4/13/2013: 25 left (buyer bought 1 from san diego, CA)
Quantity updated as of 4/14/2013: 24 left (buyer bought 1 from Los Angeles, CA)
Quantity updated as of 4/30/2013: 22 left (buyer bought 2 from Grosseto, Italy)
Quantity updated as of 5/9/2013: 19 left (buyer bought 3 from Zwingenberg, Germany )
Quantity updated as of 5/15/2013: 18 left (buyer bought 1 from Grenoble, France )
Quantity updated as of 5/16/2013: 17 left (buyer bought 1 from Bend, OR )
Quantity updated as of 6/11/2013: 16 left (buyer bought 1 from London, United Kingdom )
Quantity updated as of 6/12/2013: 15 left (buyer bought 1 from Lemignano di collecchio, PR, Italy )
Quantity updated as of 7/19/2013: 13 left (buyer bought 2 from Cucciago, Como, Italy )
Quantity updated as of 8/6/2013: 12 left (buyer bought 1 from Riviera Beach, FL )
Quantity updated as of 8/12/2013: 11 left (buyer bought 1 from Ashfield, NSW, AUSTRALIA )
Quantity updated as of 8/18/2013: 10 left (buyer bought 1 from SANTA FE, NM )
Quantity updated as of 8/26/2013: 5 left (buyer bought 5 from Westerngrund, Germany )
Quantity updated as of 10/5/2013: 4 left (buyer bought 1 from Corona, CA, United States )
Quantity updated as of 10/17/2013: 3 left (buyer bought 1 from Oxford, MS, United States )
Quantity updated as of 10/19/2013: 2 left (buyer bought 1 from Capalle Di, Campi Bisenzio, Italy )
Quantity updated as of 10/30/2013: 1 left (buyer bought 1 from Brie, France )


It works on both 60 and 120 degree angle hall sensors motors such as the 9C, Crystalyte 40x series, 5 series, Turnigy (at up to 2200rpm only), Astro (at up to 2200rpm only).


Attached are the pictures of the controller. Please allow time for the images to load.
Image
Image

Additional accessories (prices are reflected with controller purchase only. Please contact if you are interested to buy without controller):
$15 throttle (full/half/thumb) with mated left rubber grip (very good quality) (ebikekit retails @ $36)
$19 cruise control (manually installation required)
$15 three way speed switch (manually installation required)
$15 PAS - Pedal Assist System add-on (manually installation required)
$15 electric brake levers a pair
$29 motor/controller hall/phase/throttle tester
Edited by Lyen on Sat Dec 14, 2013 6:34 pm.
Items For Sale
Please sign up here and donate your marrow to save life.
User avatar
Lyen
10 kW
10 kW
 
Posts: 727
Joined: Fri Aug 17, 2007 1:26 am
Location: San Francisco, California, USA

Revision 38: 6x4110 Sensorless Mini Monster Controller LYEN Edition $89

Postby Lyen » Fri Jul 02, 2010 5:32 am

These are for newly hand assembled 6 FET Infineon programmable brushless controllers I am selling. They are new and never used. It is originally designed for brushless motors with damaged hall sensors. You can now revive any damaged hall sensor motors and put your ebike back on the road.

The way it works is controller has a unique sensorless module to convert pulses to voltage and feed the appropriate emulated signal to the MCU (Motor Control Unit).
Image

There are other reasons for utilize the controller below:
1. You want to make more space in the motor axle for for thicker phase wires
2. You hate hall wires
3. You have a RC motor (Turnigy & Astro in this case)
4. You want to try something different
5. You think sensorless is cool
6. You are unable to figure out how to wire the sensor wires to the controller with the correct sequence
7. You want to have a backup controller just in case
8. You think sensorless is more reliable since no hall sensors and/or wires can get damaged easily by heat & water

The controller is hacker ready. It was originally a special request item from a member. But word of mouths are making it becomes more popular so I had to make a few extra to meet the demand. :)

There are lots of potential and features you can unveil and twist as you go. You can program functions such as enable power regeneration, regenerate braking, pulse width modulation, low voltage cut-off, interface with a Cycle Analyst, and others. You may also add an USB to TTL programming adapter and connect to the computer for tuning. (Electronics knowledge is required to unleash the potential however)

One unique feature on this controller is that it has an additional speed sensor circuitry built-in with an extra wire embedded for output. It is to be used with the scooter style electric bike and electric scooters that have a speedometer in the dashboard.

If you look carefully in the photos, you will notice this version also uses lock washers to secure the MOSFETs internally and the heat transfer bar outside to place tension against a nut after tightening. It is also to help prevent the nut from loosening. The MOSFETs will get overheated and damaged when detached from the heat-sink which used to be the case from the previous designs.

* For hackers, you may double and possibly triple the current output to make it a mighty wonder by adding braids wires (http://www.radioshack.com/product/index ... Id=2062744),add solders to beef up the circuit board traces and shunt. It may also be needed to upgrade to larger capacitors, gauge wires for both the battery and the phase wires to the motor.

Best motors to use:
200-500w geared motors
E-BikeKit 6x10 motor due to high torque & low current

Features:
Programmable
Small size
Lightweight
Long range
Good for low discharge rated batteries

Hackable features:
Higher power output
Cruise control with throttle only
Reverse
Security lock
Turbo mode
Status Indicator
Speed Limit
etc.

For hacking information, please see the links below:
http://endless-sphere.com/forums/viewtopic.php?f=2&t=12616&hilit=6fet
http://endless-sphere.com/forums/viewtopic.php?f=2&t=18641


Below is the specification:
Model: EC-064110SL-LYEN EDITION
Start immediate controller
Chipset: XCKJ8B116A (same chipset being used as in the 18 FET controller)
Circuit board version: EB206-C-3
6 x genuine IRFB 4110 MOSFET N-CH 100V (tested up to 110V before damage) for more information about the FET, click the link below:
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=IRFB4110PBF-ND
36-60V battery optimized (for higher or lower voltage & current such as 24V, 60-100V, you may need to change the resistor network to avoid damage to the LM317 linear voltage regulator)
20A is the current rate at 72v or 25A at 48v (for higher current, you may need to beef up/reinforce the trace, shunt, and reprogram it via the software)
Low voltage cut-off: 29V
Battery and motor phase wires gauge size: 12AWG (High voltage capable wires equipped)
Dimension: 115mm x 67mm x 35mm plus mount extensions

I have only 45 made since I am busy working on my other ebike projects. My intention for selling at such low price is to share the fun with other ES forum members instead of making them jealous. :wink: I finally understand why Methods mentioned the cost of labor is steep after all this and I have to agree with him from now on. These controllers are not generic controllers. I have every single one serialized. Quantity is limited, buy it now and upgrade later once your piggy bank is filled up if needed. :lol:

$89 USD free ground shipping in the United States & Canada. For other locations, please PM or email me at LYEN@HOTMAIL.COM. I accept PayPal, cash or money order. The controllers will be shipped out from me in San Francisco, California, USA. I will provide a tracking number and ship it out as soon as I have received the fund.

For only $10 more, I can include the the following:
1. CA connector
2. Regenerative enable/disable (Enabled simply by connect the wires together without the need to open the case)
3. USB-TTL 5 pin connector (for use with the USB-TTL adapter that is sold separate)

I also have the USB-TTL adapter for adjust and alter the controller settings on your computer. It has the extra 5 pin plug and a "SEND" button. It is also compatible with Windows XP/Vista/7 32/64 bit operating system (real 32/64bit drivers). $15 with purchase, $20 if purchase separately.

You may click on the PayPal Buy It Now link below. For accessories, please send money via PayPal or send me a private message for the total price. Thanks!
https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick&hosted_button_id=2VT5EFHECUMSW

If you are not satisfy with the results or if it is too fast for you, you may send it back to me within 30 days in an unmodified condition.

Update: December 5th, 2013 > I can adjust the controller for 24V, 33V, 36V, 48V, 60V, 66V, 72V, 84V, and other battery settings upon request.
Quantity updated as of 11/17/2012: 44 left (buyer bought 1 from Grand lake, Nova Scotia, Canada )
Quantity updated as of 1/16/2013: 43 left (buyer bought 1 from Rimini, Italy )
Quantity updated as of 1/19/2013: 41 left (buyer bought 2 from Alkmaar,  Netherlands )
Quantity updated as of 2/5/2013: 40 left (buyer bought 1 from Arlington, VA )
Quantity updated as of 2/5/2013: 38 left (buyer bought 2 from Portland, OR )
Quantity updated as of 2/12/2013: 37 left (buyer bought 1 from Columbia, Canada )
Quantity updated as of 2/14/2013: 36 left (buyer bought 1 from EL DORADO, CA )
Quantity updated as of 2/19/2013: 35 left (buyer bought 1 from norwich, Norfolk, United Kingdom )
Quantity updated as of 3/4/2013: 34 left (buyer bought 1 from wattrelos, France )
Quantity updated as of 3/10/2013: 33 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/20/2013: 31 left (buyer bought 2 from Quorn, Leicestershire, United Kingdom )
Quantity updated as of 3/25/2013: 30 left (buyer bought 1 from Upplands Väsby, Sweden )
Quantity updated as of 3/25/2013: 29 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/28/2013: 28 left (buyer bought 1 from Tyngsboro, MA )
Quantity updated as of 4/4/2013: 27 left (buyer bought 1 from Lihue, HI)
Quantity updated as of 4/4/2013: 26 left (buyer bought 1 from Zwingenberg, Baden-Württemberg, Germany )
Quantity updated as of 4/13/2013: 25 left (buyer bought 1 from san diego, CA)
Quantity updated as of 4/14/2013: 24 left (buyer bought 1 from Los Angeles, CA)
Quantity updated as of 4/30/2013: 22 left (buyer bought 2 from Grosseto, Italy)
Quantity updated as of 5/9/2013: 19 left (buyer bought 3 from Zwingenberg, Germany )
Quantity updated as of 5/15/2013: 18 left (buyer bought 1 from Grenoble, France )
Quantity updated as of 5/16/2013: 17 left (buyer bought 1 from Bend, OR )
Quantity updated as of 6/11/2013: 16 left (buyer bought 1 from London, United Kingdom )
Quantity updated as of 6/12/2013: 15 left (buyer bought 1 from Lemignano di collecchio, PR, Italy )
Quantity updated as of 7/19/2013: 13 left (buyer bought 2 from Cucciago, Como, Italy )
Quantity updated as of 8/6/2013: 12 left (buyer bought 1 from Riviera Beach, FL )
Quantity updated as of 8/12/2013: 11 left (buyer bought 1 from Ashfield, NSW, AUSTRALIA )
Quantity updated as of 8/18/2013: 10 left (buyer bought 1 from SANTA FE, NM )
Quantity updated as of 8/26/2013: 5 left (buyer bought 5 from Westerngrund, Germany )
Quantity updated as of 10/5/2013: 4 left (buyer bought 1 from Corona, CA, United States )
Quantity updated as of 10/17/2013: 3 left (buyer bought 1 from Oxford, MS, United States )
Quantity updated as of 10/19/2013: 2 left (buyer bought 1 from Capalle Di, Campi Bisenzio, Italy )
Quantity updated as of 10/30/2013: 1 left (buyer bought 1 from Brie, France )


It works on both 60 and 120 degree angle hall sensors motors such as the 9C, Crystalyte 40x series, 5 series, Turnigy (at up to 2200rpm only), Astro (at up to 2200rpm only).


Attached are the pictures of the controller. Please allow time for the images to load.
Image
Image

Additional accessories (prices are reflected with controller purchase only. Please contact if you are interested to buy without controller):
$15 throttle (full/half/thumb) with mated left rubber grip (very good quality) (ebikekit retails @ $36)
$19 cruise control (manually installation required)
$15 three way speed switch (manually installation required)
$15 PAS - Pedal Assist System add-on (manually installation required)
$15 electric brake levers a pair
$29 motor/controller hall/phase/throttle tester
Edited by Lyen on Thu Dec 05, 2013 5:37 pm.
Items For Sale
Please sign up here and donate your marrow to save life.
User avatar
Lyen
10 kW
10 kW
 
Posts: 727
Joined: Fri Aug 17, 2007 1:26 am
Location: San Francisco, California, USA

Revision 37: 6x4110 Sensorless Mini Monster Controller LYEN Edition $89

Postby Lyen » Fri Jul 02, 2010 5:32 am

These are for newly hand assembled 6 FET Infineon programmable brushless controllers I am selling. They are new and never used. It is originally designed for brushless motors with damaged hall sensors. You can now revive any damaged hall sensor motors and put your ebike back on the road.

The way it works is controller has a unique sensorless module to convert pulses to voltage and feed the appropriate emulated signal to the MCU (Motor Control Unit).
Image

There are other reasons for utilize the controller below:
1. You want to make more space in the motor axle for for thicker phase wires
2. You hate hall wires
3. You have a RC motor (Turnigy & Astro in this case)
4. You want to try something different
5. You think sensorless is cool
6. You are unable to figure out how to wire the sensor wires to the controller with the correct sequence
7. You want to have a backup controller just in case
8. You think sensorless is more reliable since no hall sensors and/or wires can get damaged easily by heat & water

The controller is hacker ready. It was originally a special request item from a member. But word of mouths are making it becomes more popular so I had to make a few extra to meet the demand. :)

There are lots of potential and features you can unveil and twist as you go. You can program functions such as enable power regeneration, regenerate braking, pulse width modulation, low voltage cut-off, interface with a Cycle Analyst, and others. You may also add an USB to TTL programming adapter and connect to the computer for tuning. (Electronics knowledge is required to unleash the potential however)

One unique feature on this controller is that it has an additional speed sensor circuitry built-in with an extra wire embedded for output. It is to be used with the scooter style electric bike and electric scooters that have a speedometer in the dashboard.

If you look carefully in the photos, you will notice this version also uses lock washers to secure the MOSFETs internally and the heat transfer bar outside to place tension against a nut after tightening. It is also to help prevent the nut from loosening. The MOSFETs will get overheated and damaged when detached from the heat-sink which used to be the case from the previous designs.

* For hackers, you may double and possibly triple the current output to make it a mighty wonder by adding braids wires (http://www.radioshack.com/product/index ... Id=2062744),add solders to beef up the circuit board traces and shunt. It may also be needed to upgrade to larger capacitors, gauge wires for both the battery and the phase wires to the motor.

Best motors to use:
200-500w geared motors
E-BikeKit 6x10 motor due to high torque & low current

Features:
Programmable
Small size
Lightweight
Long range
Good for low discharge rated batteries

Hackable features:
Higher power output
Cruise control with throttle only
Reverse
Security lock
Turbo mode
Status Indicator
Speed Limit
etc.

For hacking information, please see the links below:
http://endless-sphere.com/forums/viewtopic.php?f=2&t=12616&hilit=6fet
http://endless-sphere.com/forums/viewtopic.php?f=2&t=18641


Below is the specification:
Model: EC-064110SL-LYEN EDITION
Start immediate controller
Chipset: XCKJ8B116A (same chipset being used as in the 18 FET controller)
Circuit board version: EB206-C-3
6 x genuine IRFB 4110 MOSFET N-CH 100V (tested up to 110V before damage) for more information about the FET, click the link below:
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=IRFB4110PBF-ND
36-60V battery optimized (for higher or lower voltage & current such as 24V, 60-100V, you may need to change the resistor network to avoid damage to the LM317 linear voltage regulator)
20A is the current rate at 72v or 25A at 48v (for higher current, you may need to beef up/reinforce the trace, shunt, and reprogram it via the software)
Low voltage cut-off: 29V
Battery and motor phase wires gauge size: 12AWG (High voltage capable wires equipped)
Dimension: 115mm x 67mm x 35mm plus mount extensions

I have only 45 made since I am busy working on my other ebike projects. My intention for selling at such low price is to share the fun with other ES forum members instead of making them jealous. :wink: I finally understand why Methods mentioned the cost of labor is steep after all this and I have to agree with him from now on. These controllers are not generic controllers. I have every single one serialized. Quantity is limited, buy it now and upgrade later once your piggy bank is filled up if needed. :lol:

$89 USD free ground shipping in the United States & Canada. For other locations, please PM or email me at LYEN@HOTMAIL.COM. I accept PayPal, cash or money order. The controllers will be shipped out from me in San Francisco, California, USA. I will provide a tracking number and ship it out as soon as I have received the fund.

For only $10 more, I can include the the following:
1. CA connector
2. Regenerative enable/disable (Enabled simply by connect the wires together without the need to open the case)
3. USB-TTL 5 pin connector (for use with the USB-TTL adapter that is sold separate)

I also have the USB-TTL adapter for adjust and alter the controller settings on your computer. It has the extra 5 pin plug and a "SEND" button. It is also compatible with Windows XP/Vista/7 32/64 bit operating system (real 32/64bit drivers). $15 with purchase, $20 if purchase separately.

You may click on the PayPal Buy It Now link below. For accessories, please send money via PayPal or send me a private message for the total price. Thanks!
https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick&hosted_button_id=2VT5EFHECUMSW

If you are not satisfy with the results or if it is too fast for you, you may send it back to me within 30 days in an unmodified condition.

Update: November 7th, 2013 > I can adjust the controller for 24V, 33V, 36V, 48V, 60V, 66V, 72V, 84V, and other battery settings upon request.
Quantity updated as of 11/17/2012: 44 left (buyer bought 1 from Grand lake, Nova Scotia, Canada )
Quantity updated as of 1/16/2013: 43 left (buyer bought 1 from Rimini, Italy )
Quantity updated as of 1/19/2013: 41 left (buyer bought 2 from Alkmaar,  Netherlands )
Quantity updated as of 2/5/2013: 40 left (buyer bought 1 from Arlington, VA )
Quantity updated as of 2/5/2013: 38 left (buyer bought 2 from Portland, OR )
Quantity updated as of 2/12/2013: 37 left (buyer bought 1 from Columbia, Canada )
Quantity updated as of 2/14/2013: 36 left (buyer bought 1 from EL DORADO, CA )
Quantity updated as of 2/19/2013: 35 left (buyer bought 1 from norwich, Norfolk, United Kingdom )
Quantity updated as of 3/4/2013: 34 left (buyer bought 1 from wattrelos, France )
Quantity updated as of 3/10/2013: 33 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/20/2013: 31 left (buyer bought 2 from Quorn, Leicestershire, United Kingdom )
Quantity updated as of 3/25/2013: 30 left (buyer bought 1 from Upplands Väsby, Sweden )
Quantity updated as of 3/25/2013: 29 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/28/2013: 28 left (buyer bought 1 from Tyngsboro, MA )
Quantity updated as of 4/4/2013: 27 left (buyer bought 1 from Lihue, HI)
Quantity updated as of 4/4/2013: 26 left (buyer bought 1 from Zwingenberg, Baden-Württemberg, Germany )
Quantity updated as of 4/13/2013: 25 left (buyer bought 1 from san diego, CA)
Quantity updated as of 4/14/2013: 24 left (buyer bought 1 from Los Angeles, CA)
Quantity updated as of 4/30/2013: 22 left (buyer bought 2 from Grosseto, Italy)
Quantity updated as of 5/9/2013: 19 left (buyer bought 3 from Zwingenberg, Germany )
Quantity updated as of 5/15/2013: 18 left (buyer bought 1 from Grenoble, France )
Quantity updated as of 5/16/2013: 17 left (buyer bought 1 from Bend, OR )
Quantity updated as of 6/11/2013: 16 left (buyer bought 1 from London, United Kingdom )
Quantity updated as of 6/12/2013: 15 left (buyer bought 1 from Lemignano di collecchio, PR, Italy )
Quantity updated as of 7/19/2013: 13 left (buyer bought 2 from Cucciago, Como, Italy )
Quantity updated as of 8/6/2013: 12 left (buyer bought 1 from Riviera Beach, FL )
Quantity updated as of 8/12/2013: 11 left (buyer bought 1 from Ashfield, NSW, AUSTRALIA )
Quantity updated as of 8/18/2013: 10 left (buyer bought 1 from SANTA FE, NM )
Quantity updated as of 8/26/2013: 5 left (buyer bought 5 from Westerngrund, Germany )
Quantity updated as of 10/5/2013: 4 left (buyer bought 1 from Corona, CA, United States )
Quantity updated as of 10/17/2013: 3 left (buyer bought 1 from Oxford, MS, United States )
Quantity updated as of 10/19/2013: 2 left (buyer bought 1 from Capalle Di, Campi Bisenzio, Italy )
Quantity updated as of 10/30/2013: 1 left (buyer bought 1 from Brie, France )


It works on both 60 and 120 degree angle hall sensors motors such as the 9C, Crystalyte 40x series, 5 series, Turnigy (at up to 2200rpm only), Astro (at up to 2200rpm only).


Attached are the pictures of the controller. Please allow time for the images to load.
Image
Image

Additional accessories (prices are reflected with controller purchase only. Please contact if you are interested to buy without controller):
$15 throttle (full/half/thumb) with mated left rubber grip (very good quality) (ebikekit retails @ $36)
$19 cruise control (manually installation required)
$15 three way speed switch (manually installation required)
$15 PAS - Pedal Assist System add-on (manually installation required)
$15 electric brake levers a pair
$29 motor/controller hall/phase/throttle tester
Edited by Lyen on Thu Nov 07, 2013 5:21 pm.
Items For Sale
Please sign up here and donate your marrow to save life.
User avatar
Lyen
10 kW
10 kW
 
Posts: 727
Joined: Fri Aug 17, 2007 1:26 am
Location: San Francisco, California, USA

Revision 36: 6x4110 Sensorless Mini Monster Controller LYEN Edition $89

Postby Lyen » Fri Jul 02, 2010 5:32 am

These are for newly hand assembled 6 FET Infineon programmable brushless controllers I am selling. They are new and never used. It is originally designed for brushless motors with damaged hall sensors. You can now revive any damaged hall sensor motors and put your ebike back on the road.

The way it works is controller has a unique sensorless module to convert pulses to voltage and feed the appropriate emulated signal to the MCU (Motor Control Unit).
Image

There are other reasons for utilize the controller below:
1. You want to make more space in the motor axle for for thicker phase wires
2. You hate hall wires
3. You have a RC motor (Turnigy & Astro in this case)
4. You want to try something different
5. You think sensorless is cool
6. You are unable to figure out how to wire the sensor wires to the controller with the correct sequence
7. You want to have a backup controller just in case
8. You think sensorless is more reliable since no hall sensors and/or wires can get damaged easily by heat & water

The controller is hacker ready. It was originally a special request item from a member. But word of mouths are making it becomes more popular so I had to make a few extra to meet the demand. :)

There are lots of potential and features you can unveil and twist as you go. You can program functions such as enable power regeneration, regenerate braking, pulse width modulation, low voltage cut-off, interface with a Cycle Analyst, and others. You may also add an USB to TTL programming adapter and connect to the computer for tuning. (Electronics knowledge is required to unleash the potential however)

One unique feature on this controller is that it has an additional speed sensor circuitry built-in with an extra wire embedded for output. It is to be used with the scooter style electric bike and electric scooters that have a speedometer in the dashboard.

If you look carefully in the photos, you will notice this version also uses lock washers to secure the MOSFETs internally and the heat transfer bar outside to place tension against a nut after tightening. It is also to help prevent the nut from loosening. The MOSFETs will get overheated and damaged when detached from the heat-sink which used to be the case from the previous designs.

* For hackers, you may double and possibly triple the current output to make it a mighty wonder by adding braids wires (http://www.radioshack.com/product/index ... Id=2062744),add solders to beef up the circuit board traces and shunt. It may also be needed to upgrade to larger capacitors, gauge wires for both the battery and the phase wires to the motor.

Best motors to use:
200-500w geared motors
E-BikeKit 6x10 motor due to high torque & low current

Features:
Programmable
Small size
Lightweight
Long range
Good for low discharge rated batteries

Hackable features:
Higher power output
Cruise control with throttle only
Reverse
Security lock
Turbo mode
Status Indicator
Speed Limit
etc.

For hacking information, please see the links below:
http://endless-sphere.com/forums/viewtopic.php?f=2&t=12616&hilit=6fet
http://endless-sphere.com/forums/viewtopic.php?f=2&t=18641


Below is the specification:
Model: EC-064110SL-LYEN EDITION
Start immediate controller
Chipset: XCKJ8B116A (same chipset being used as in the 18 FET controller)
Circuit board version: EB206-C-3
6 x genuine IRFB 4110 MOSFET N-CH 100V (tested up to 110V before damage) for more information about the FET, click the link below:
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=IRFB4110PBF-ND
36-60V battery optimized (for higher or lower voltage & current such as 24V, 60-100V, you may need to change the resistor network to avoid damage to the LM317 linear voltage regulator)
20A is the current rate at 72v or 25A at 48v (for higher current, you may need to beef up/reinforce the trace, shunt, and reprogram it via the software)
Low voltage cut-off: 29V
Battery and motor phase wires gauge size: 12AWG (High voltage capable wires equipped)
Dimension: 115mm x 67mm x 35mm plus mount extensions

I have only 45 made since I am busy working on my other ebike projects. My intention for selling at such low price is to share the fun with other ES forum members instead of making them jealous. :wink: I finally understand why Methods mentioned the cost of labor is steep after all this and I have to agree with him from now on. These controllers are not generic controllers. I have every single one serialized. Quantity is limited, buy it now and upgrade later once your piggy bank is filled up if needed. :lol:

$89 USD free ground shipping in the United States & Canada. For other locations, please PM or email me at LYEN@HOTMAIL.COM. I accept PayPal, cash or money order. The controllers will be shipped out from me in San Francisco, California, USA. I will provide a tracking number and ship it out as soon as I have received the fund.

For only $10 more, I can include the the following:
1. CA connector
2. Regenerative enable/disable (Enabled simply by connect the wires together without the need to open the case)
3. USB-TTL 5 pin connector (for use with the USB-TTL adapter that is sold separate)

I also have the USB-TTL adapter for adjust and alter the controller settings on your computer. It has the extra 5 pin plug and a "SEND" button. It is also compatible with Windows XP/Vista/7 32/64 bit operating system (real 32/64bit drivers). $15 with purchase, $20 if purchase separately.

You may click on the PayPal Buy It Now link below. For accessories, please send money via PayPal or send me a private message for the total price. Thanks!
https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick&hosted_button_id=2VT5EFHECUMSW

If you are not satisfy with the results or if it is too fast for you, you may send it back to me within 30 days in an unmodified condition.

Update: October 31st, 2013 > I can adjust the controller for 24V, 33V, 36V, 48V, 60V, 66V, 72V, 84V, and other battery settings upon request.
Quantity updated as of 11/17/2012: 44 left (buyer bought 1 from Grand lake, Nova Scotia, Canada )
Quantity updated as of 1/16/2013: 43 left (buyer bought 1 from Rimini, Italy )
Quantity updated as of 1/19/2013: 41 left (buyer bought 2 from Alkmaar,  Netherlands )
Quantity updated as of 2/5/2013: 40 left (buyer bought 1 from Arlington, VA )
Quantity updated as of 2/5/2013: 38 left (buyer bought 2 from Portland, OR )
Quantity updated as of 2/12/2013: 37 left (buyer bought 1 from Columbia, Canada )
Quantity updated as of 2/14/2013: 36 left (buyer bought 1 from EL DORADO, CA )
Quantity updated as of 2/19/2013: 35 left (buyer bought 1 from norwich, Norfolk, United Kingdom )
Quantity updated as of 3/4/2013: 34 left (buyer bought 1 from wattrelos, France )
Quantity updated as of 3/10/2013: 33 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/20/2013: 31 left (buyer bought 2 from Quorn, Leicestershire, United Kingdom )
Quantity updated as of 3/25/2013: 30 left (buyer bought 1 from Upplands Väsby, Sweden )
Quantity updated as of 3/25/2013: 29 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/28/2013: 28 left (buyer bought 1 from Tyngsboro, MA )
Quantity updated as of 4/4/2013: 27 left (buyer bought 1 from Lihue, HI)
Quantity updated as of 4/4/2013: 26 left (buyer bought 1 from Zwingenberg, Baden-Württemberg, Germany )
Quantity updated as of 4/13/2013: 25 left (buyer bought 1 from san diego, CA)
Quantity updated as of 4/14/2013: 24 left (buyer bought 1 from Los Angeles, CA)
Quantity updated as of 4/30/2013: 22 left (buyer bought 2 from Grosseto, Italy)
Quantity updated as of 5/9/2013: 19 left (buyer bought 3 from Zwingenberg, Germany )
Quantity updated as of 5/15/2013: 18 left (buyer bought 1 from Grenoble, France )
Quantity updated as of 5/16/2013: 17 left (buyer bought 1 from Bend, OR )
Quantity updated as of 6/11/2013: 16 left (buyer bought 1 from London, United Kingdom )
Quantity updated as of 6/12/2013: 15 left (buyer bought 1 from Lemignano di collecchio, PR, Italy )
Quantity updated as of 7/19/2013: 13 left (buyer bought 2 from Cucciago, Como, Italy )
Quantity updated as of 8/6/2013: 12 left (buyer bought 1 from Riviera Beach, FL )
Quantity updated as of 8/12/2013: 11 left (buyer bought 1 from Ashfield, NSW, AUSTRALIA )
Quantity updated as of 8/18/2013: 10 left (buyer bought 1 from SANTA FE, NM )
Quantity updated as of 8/26/2013: 5 left (buyer bought 5 from Westerngrund, Germany )
Quantity updated as of 10/5/2013: 4 left (buyer bought 1 from Corona, CA, United States )
Quantity updated as of 10/17/2013: 3 left (buyer bought 1 from Oxford, MS, United States )
Quantity updated as of 10/19/2013: 2 left (buyer bought 1 from Capalle Di, Campi Bisenzio, Italy )
Quantity updated as of 10/30/2013: 1 left (buyer bought 1 from Brie, France )


It works on both 60 and 120 degree angle hall sensors motors such as the 9C, Crystalyte 40x series, 5 series, Turnigy (at up to 2200rpm only), Astro (at up to 2200rpm only).


Attached are the pictures of the controller. Please allow time for the images to load.
Image
Image

Additional accessories (prices are reflected with controller purchase only. Please contact if you are interested to buy without controller):
$15 throttle (full/half/thumb) with mated left rubber grip (very good quality) (ebikekit retails @ $36)
$19 cruise control (manually installation required)
$15 three way speed switch (manually installation required)
$15 PAS - Pedal Assist System add-on (manually installation required)
$15 electric brake levers a pair
$29 motor/controller hall/phase/throttle tester
Edited by Lyen on Thu Oct 31, 2013 7:05 pm.
Items For Sale
Please sign up here and donate your marrow to save life.
User avatar
Lyen
10 kW
10 kW
 
Posts: 727
Joined: Fri Aug 17, 2007 1:26 am
Location: San Francisco, California, USA

Revision 35: 6x4110 Sensorless Mini Monster Controller LYEN Edition $89

Postby Lyen » Fri Jul 02, 2010 5:32 am

These are for newly hand assembled 6 FET Infineon programmable brushless controllers I am selling. They are new and never used. It is originally designed for brushless motors with damaged hall sensors. You can now revive any damaged hall sensor motors and put your ebike back on the road.

The way it works is controller has a unique sensorless module to convert pulses to voltage and feed the appropriate emulated signal to the MCU (Motor Control Unit).
Image

There are other reasons for utilize the controller below:
1. You want to make more space in the motor axle for for thicker phase wires
2. You hate hall wires
3. You have a RC motor (Turnigy & Astro in this case)
4. You want to try something different
5. You think sensorless is cool
6. You are unable to figure out how to wire the sensor wires to the controller with the correct sequence
7. You want to have a backup controller just in case
8. You think sensorless is more reliable since no hall sensors and/or wires can get damaged easily by heat & water

The controller is hacker ready. It was originally a special request item from a member. But word of mouths are making it becomes more popular so I had to make a few extra to meet the demand. :)

There are lots of potential and features you can unveil and twist as you go. You can program functions such as enable power regeneration, regenerate braking, pulse width modulation, low voltage cut-off, interface with a Cycle Analyst, and others. You may also add an USB to TTL programming adapter and connect to the computer for tuning. (Electronics knowledge is required to unleash the potential however)

One unique feature on this controller is that it has an additional speed sensor circuitry built-in with an extra wire embedded for output. It is to be used with the scooter style electric bike and electric scooters that have a speedometer in the dashboard.

If you look carefully in the photos, you will notice this version also uses lock washers to secure the MOSFETs internally and the heat transfer bar outside to place tension against a nut after tightening. It is also to help prevent the nut from loosening. The MOSFETs will get overheated and damaged when detached from the heat-sink which used to be the case from the previous designs.

* For hackers, you may double and possibly triple the current output to make it a mighty wonder by adding braids wires (http://www.radioshack.com/product/index ... Id=2062744),add solders to beef up the circuit board traces and shunt. It may also be needed to upgrade to larger capacitors, gauge wires for both the battery and the phase wires to the motor.

Best motors to use:
200-500w geared motors
E-BikeKit 6x10 motor due to high torque & low current

Features:
Programmable
Small size
Lightweight
Long range
Good for low discharge rated batteries

Hackable features:
Higher power output
Cruise control with throttle only
Reverse
Security lock
Turbo mode
Status Indicator
Speed Limit
etc.

For hacking information, please see the links below:
http://endless-sphere.com/forums/viewtopic.php?f=2&t=12616&hilit=6fet
http://endless-sphere.com/forums/viewtopic.php?f=2&t=18641


Below is the specification:
Model: EC-064110SL-LYEN EDITION
Start immediate controller
Chipset: XCKJ8B116A (same chipset being used as in the 18 FET controller)
Circuit board version: EB206-C-3
6 x genuine IRFB 4110 MOSFET N-CH 100V (tested up to 110V before damage) for more information about the FET, click the link below:
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=IRFB4110PBF-ND
36-60V battery optimized (for higher or lower voltage & current such as 24V, 60-100V, you may need to change the resistor network to avoid damage to the LM317 linear voltage regulator)
20A is the current rate at 72v or 25A at 48v (for higher current, you may need to beef up/reinforce the trace, shunt, and reprogram it via the software)
Low voltage cut-off: 29V
Battery and motor phase wires gauge size: 12AWG (High voltage capable wires equipped)
Dimension: 115mm x 67mm x 35mm plus mount extensions

I have only 45 made since I am busy working on my other ebike projects. My intention for selling at such low price is to share the fun with other ES forum members instead of making them jealous. :wink: I finally understand why Methods mentioned the cost of labor is steep after all this and I have to agree with him from now on. These controllers are not generic controllers. I have every single one serialized. Quantity is limited, buy it now and upgrade later once your piggy bank is filled up if needed. :lol:

$89 USD free ground shipping in the United States & Canada. For other locations, please PM or email me at LYEN@HOTMAIL.COM. I accept PayPal, cash or money order. The controllers will be shipped out from me in San Francisco, California, USA. I will provide a tracking number and ship it out as soon as I have received the fund.

For only $10 more, I can include the the following:
1. CA connector
2. Regenerative enable/disable (Enabled simply by connect the wires together without the need to open the case)
3. USB-TTL 5 pin connector (for use with the USB-TTL adapter that is sold separate)

I also have the USB-TTL adapter for adjust and alter the controller settings on your computer. It has the extra 5 pin plug and a "SEND" button. It is also compatible with Windows XP/Vista/7 32/64 bit operating system (real 32/64bit drivers). $15 with purchase, $20 if purchase separately.

You may click on the PayPal Buy It Now link below. For accessories, please send money via PayPal or send me a private message for the total price. Thanks!
https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick&hosted_button_id=2VT5EFHECUMSW

If you are not satisfy with the results or if it is too fast for you, you may send it back to me within 30 days in an unmodified condition.

Update: October 24th, 2013 > I can adjust the controller for 24V, 33V, 36V, 48V, 60V, 66V, 72V, 84V, and other battery settings upon request.
Quantity updated as of 11/17/2012: 44 left (buyer bought 1 from Grand lake, Nova Scotia, Canada )
Quantity updated as of 1/16/2013: 43 left (buyer bought 1 from Rimini, Italy )
Quantity updated as of 1/19/2013: 41 left (buyer bought 2 from Alkmaar,  Netherlands )
Quantity updated as of 2/5/2013: 40 left (buyer bought 1 from Arlington, VA )
Quantity updated as of 2/5/2013: 38 left (buyer bought 2 from Portland, OR )
Quantity updated as of 2/12/2013: 37 left (buyer bought 1 from Columbia, Canada )
Quantity updated as of 2/14/2013: 36 left (buyer bought 1 from EL DORADO, CA )
Quantity updated as of 2/19/2013: 35 left (buyer bought 1 from norwich, Norfolk, United Kingdom )
Quantity updated as of 3/4/2013: 34 left (buyer bought 1 from wattrelos, France )
Quantity updated as of 3/10/2013: 33 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/20/2013: 31 left (buyer bought 2 from Quorn, Leicestershire, United Kingdom )
Quantity updated as of 3/25/2013: 30 left (buyer bought 1 from Upplands Väsby, Sweden )
Quantity updated as of 3/25/2013: 29 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/28/2013: 28 left (buyer bought 1 from Tyngsboro, MA )
Quantity updated as of 4/4/2013: 27 left (buyer bought 1 from Lihue, HI)
Quantity updated as of 4/4/2013: 26 left (buyer bought 1 from Zwingenberg, Baden-Württemberg, Germany )
Quantity updated as of 4/13/2013: 25 left (buyer bought 1 from san diego, CA)
Quantity updated as of 4/14/2013: 24 left (buyer bought 1 from Los Angeles, CA)
Quantity updated as of 4/30/2013: 22 left (buyer bought 2 from Grosseto, Italy)
Quantity updated as of 5/9/2013: 19 left (buyer bought 3 from Zwingenberg, Germany )
Quantity updated as of 5/15/2013: 18 left (buyer bought 1 from Grenoble, France )
Quantity updated as of 5/16/2013: 17 left (buyer bought 1 from Bend, OR )
Quantity updated as of 6/11/2013: 16 left (buyer bought 1 from London, United Kingdom )
Quantity updated as of 6/12/2013: 15 left (buyer bought 1 from Lemignano di collecchio, PR, Italy )
Quantity updated as of 7/19/2013: 13 left (buyer bought 2 from Cucciago, Como, Italy )
Quantity updated as of 8/6/2013: 12 left (buyer bought 1 from Riviera Beach, FL )
Quantity updated as of 8/12/2013: 11 left (buyer bought 1 from Ashfield, NSW, AUSTRALIA )
Quantity updated as of 8/18/2013: 10 left (buyer bought 1 from SANTA FE, NM )
Quantity updated as of 8/26/2013: 5 left (buyer bought 5 from Westerngrund, Germany )
Quantity updated as of 10/5/2013: 4 left (buyer bought 1 from Corona, CA, United States )
Quantity updated as of 10/17/2013: 3 left (buyer bought 1 from Oxford, MS, United States )
Quantity updated as of 10/19/2013: 2 left (buyer bought 1 from Capalle Di, Campi Bisenzio, Italy )


It works on both 60 and 120 degree angle hall sensors motors such as the 9C, Crystalyte 40x series, 5 series, Turnigy (at up to 2200rpm only), Astro (at up to 2200rpm only).


Attached are the pictures of the controller. Please allow time for the images to load.
Image
Image

Additional accessories (prices are reflected with controller purchase only. Please contact if you are interested to buy without controller):
$15 throttle (full/half/thumb) with mated left rubber grip (very good quality) (ebikekit retails @ $36)
$19 cruise control (manually installation required)
$15 three way speed switch (manually installation required)
$15 PAS - Pedal Assist System add-on (manually installation required)
$15 electric brake levers a pair
$29 motor/controller hall/phase/throttle tester
Edited by Lyen on Thu Oct 24, 2013 5:31 pm.
Items For Sale
Please sign up here and donate your marrow to save life.
User avatar
Lyen
10 kW
10 kW
 
Posts: 727
Joined: Fri Aug 17, 2007 1:26 am
Location: San Francisco, California, USA

Revision 34: 6x4110 Sensorless Mini Monster Controller LYEN Edition $89

Postby Lyen » Fri Jul 02, 2010 5:32 am

These are for newly hand assembled 6 FET Infineon programmable brushless controllers I am selling. They are new and never used. It is originally designed for brushless motors with damaged hall sensors. You can now revive any damaged hall sensor motors and put your ebike back on the road.

The way it works is controller has a unique sensorless module to convert pulses to voltage and feed the appropriate emulated signal to the MCU (Motor Control Unit).
Image

There are other reasons for utilize the controller below:
1. You want to make more space in the motor axle for for thicker phase wires
2. You hate hall wires
3. You have a RC motor (Turnigy & Astro in this case)
4. You want to try something different
5. You think sensorless is cool
6. You are unable to figure out how to wire the sensor wires to the controller with the correct sequence
7. You want to have a backup controller just in case
8. You think sensorless is more reliable since no hall sensors and/or wires can get damaged easily by heat & water

The controller is hacker ready. It was originally a special request item from a member. But word of mouths are making it becomes more popular so I had to make a few extra to meet the demand. :)

There are lots of potential and features you can unveil and twist as you go. You can program functions such as enable power regeneration, regenerate braking, pulse width modulation, low voltage cut-off, interface with a Cycle Analyst, and others. You may also add an USB to TTL programming adapter and connect to the computer for tuning. (Electronics knowledge is required to unleash the potential however)

One unique feature on this controller is that it has an additional speed sensor circuitry built-in with an extra wire embedded for output. It is to be used with the scooter style electric bike and electric scooters that have a speedometer in the dashboard.

If you look carefully in the photos, you will notice this version also uses lock washers to secure the MOSFETs internally and the heat transfer bar outside to place tension against a nut after tightening. It is also to help prevent the nut from loosening. The MOSFETs will get overheated and damaged when detached from the heat-sink which used to be the case from the previous designs.

* For hackers, you may double and possibly triple the current output to make it a mighty wonder by adding braids wires (http://www.radioshack.com/product/index ... Id=2062744),add solders to beef up the circuit board traces and shunt. It may also be needed to upgrade to larger capacitors, gauge wires for both the battery and the phase wires to the motor.

Best motors to use:
200-500w geared motors
E-BikeKit 6x10 motor due to high torque & low current

Features:
Programmable
Small size
Lightweight
Long range
Good for low discharge rated batteries

Hackable features:
Higher power output
Cruise control with throttle only
Reverse
Security lock
Turbo mode
Status Indicator
Speed Limit
etc.

For hacking information, please see the links below:
http://endless-sphere.com/forums/viewtopic.php?f=2&t=12616&hilit=6fet
http://endless-sphere.com/forums/viewtopic.php?f=2&t=18641


Below is the specification:
Model: EC-064110SL-LYEN EDITION
Start immediate controller
Chipset: XCKJ8B116A (same chipset being used as in the 18 FET controller)
Circuit board version: EB206-C-3
6 x genuine IRFB 4110 MOSFET N-CH 100V (tested up to 110V before damage) for more information about the FET, click the link below:
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=IRFB4110PBF-ND
36-60V battery optimized (for higher or lower voltage & current such as 24V, 60-100V, you may need to change the resistor network to avoid damage to the LM317 linear voltage regulator)
20A is the current rate at 72v or 25A at 48v (for higher current, you may need to beef up/reinforce the trace, shunt, and reprogram it via the software)
Low voltage cut-off: 29V
Battery and motor phase wires gauge size: 12AWG (High voltage capable wires equipped)
Dimension: 115mm x 67mm x 35mm plus mount extensions

I have only 45 made since I am busy working on my other ebike projects. My intention for selling at such low price is to share the fun with other ES forum members instead of making them jealous. :wink: I finally understand why Methods mentioned the cost of labor is steep after all this and I have to agree with him from now on. These controllers are not generic controllers. I have every single one serialized. Quantity is limited, buy it now and upgrade later once your piggy bank is filled up if needed. :lol:

$89 USD free ground shipping in the United States & Canada. For other locations, please PM or email me at LYEN@HOTMAIL.COM. I accept PayPal, cash or money order. The controllers will be shipped out from me in San Francisco, California, USA. I will provide a tracking number and ship it out as soon as I have received the fund.

For only $10 more, I can include the the following:
1. CA connector
2. Regenerative enable/disable (Enabled simply by connect the wires together without the need to open the case)
3. USB-TTL 5 pin connector (for use with the USB-TTL adapter that is sold separate)

I also have the USB-TTL adapter for adjust and alter the controller settings on your computer. It has the extra 5 pin plug and a "SEND" button. It is also compatible with Windows XP/Vista/7 32/64 bit operating system (real 32/64bit drivers). $15 with purchase, $20 if purchase separately.

You may click on the PayPal Buy It Now link below. For accessories, please send money via PayPal or send me a private message for the total price. Thanks!
https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick&hosted_button_id=2VT5EFHECUMSW

If you are not satisfy with the results or if it is too fast for you, you may send it back to me within 30 days in an unmodified condition.

Update: October 17th, 2013 > I can adjust the controller for 24V, 33V, 36V, 48V, 60V, 66V, 72V, 84V, and other battery settings upon request.
Quantity updated as of 10/22/2012: 44 left (buyer bought 1 from Westhill, Aberdeenshire, United Kingdom )
Quantity updated as of 11/3/2012: 43 left (buyer bought 1 from Davenport, CA )
Quantity updated as of 11/17/2012: 42 left (buyer bought 1 from Grand lake, Nova Scotia, Canada )
Quantity updated as of 1/16/2013: 41 left (buyer bought 1 from Rimini, Italy )
Quantity updated as of 1/19/2013: 39 left (buyer bought 2 from Alkmaar,  Netherlands )
Quantity updated as of 2/5/2013: 38 left (buyer bought 1 from Arlington, VA )
Quantity updated as of 2/5/2013: 36 left (buyer bought 2 from Portland, OR )
Quantity updated as of 2/12/2013: 35 left (buyer bought 1 from Columbia, Canada )
Quantity updated as of 2/14/2013: 34 left (buyer bought 1 from EL DORADO, CA )
Quantity updated as of 2/19/2013: 33 left (buyer bought 1 from norwich, Norfolk, United Kingdom )
Quantity updated as of 3/4/2013: 32 left (buyer bought 1 from wattrelos, France )
Quantity updated as of 3/10/2013: 31 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/20/2013: 29 left (buyer bought 2 from Quorn, Leicestershire, United Kingdom )
Quantity updated as of 3/25/2013: 28 left (buyer bought 1 from Upplands Väsby, Sweden )
Quantity updated as of 3/25/2013: 27 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/28/2013: 26 left (buyer bought 1 from Tyngsboro, MA )
Quantity updated as of 4/4/2013: 25 left (buyer bought 1 from Lihue, HI)
Quantity updated as of 4/4/2013: 24 left (buyer bought 1 from Zwingenberg, Baden-Württemberg, Germany )
Quantity updated as of 4/13/2013: 23 left (buyer bought 1 from san diego, CA)
Quantity updated as of 4/14/2013: 22 left (buyer bought 1 from Los Angeles, CA)
Quantity updated as of 4/30/2013: 20 left (buyer bought 2 from Grosseto, Italy)
Quantity updated as of 5/9/2013: 17 left (buyer bought 3 from Zwingenberg, Germany )
Quantity updated as of 5/15/2013: 16 left (buyer bought 1 from Grenoble, France )
Quantity updated as of 5/16/2013: 15 left (buyer bought 1 from Bend, OR )
Quantity updated as of 6/11/2013: 14 left (buyer bought 1 from London, United Kingdom )
Quantity updated as of 6/12/2013: 13 left (buyer bought 1 from Lemignano di collecchio, PR, Italy )
Quantity updated as of 7/19/2013: 11 left (buyer bought 2 from Cucciago, Como, Italy )
Quantity updated as of 8/6/2013: 10 left (buyer bought 1 from Riviera Beach, FL )
Quantity updated as of 8/12/2013: 9 left (buyer bought 1 from Ashfield, NSW, AUSTRALIA )
Quantity updated as of 8/18/2013: 8 left (buyer bought 1 from SANTA FE, NM )
Quantity updated as of 8/26/2013: 3 left (buyer bought 5 from Westerngrund, Germany )
Quantity updated as of 10/5/2013: 2 left (buyer bought 1 from Corona, CA, United States )
Quantity updated as of 10/17/2013: 1 left (buyer bought 1 from Oxford, MS, United States )


It works on both 60 and 120 degree angle hall sensors motors such as the 9C, Crystalyte 40x series, 5 series, Turnigy (at up to 2200rpm only), Astro (at up to 2200rpm only).


Attached are the pictures of the controller. Please allow time for the images to load.
Image
Image

Additional accessories (prices are reflected with controller purchase only. Please contact if you are interested to buy without controller):
$15 throttle (full/half/thumb) with mated left rubber grip (very good quality) (ebikekit retails @ $36)
$19 cruise control (manually installation required)
$15 three way speed switch (manually installation required)
$15 PAS - Pedal Assist System add-on (manually installation required)
$15 electric brake levers a pair
$29 motor/controller hall/phase/throttle tester
Edited by Lyen on Thu Oct 17, 2013 6:03 pm.
Items For Sale
Please sign up here and donate your marrow to save life.
User avatar
Lyen
10 kW
10 kW
 
Posts: 727
Joined: Fri Aug 17, 2007 1:26 am
Location: San Francisco, California, USA

Revision 33: 6x4110 Sensorless Mini Monster Controller LYEN Edition $89

Postby Lyen » Fri Jul 02, 2010 5:32 am

These are for newly hand assembled 6 FET Infineon programmable brushless controllers I am selling. They are new and never used. It is originally designed for brushless motors with damaged hall sensors. You can now revive any damaged hall sensor motors and put your ebike back on the road.

The way it works is controller has a unique sensorless module to convert pulses to voltage and feed the appropriate emulated signal to the MCU (Motor Control Unit).
Image

There are other reasons for utilize the controller below:
1. You want to make more space in the motor axle for for thicker phase wires
2. You hate hall wires
3. You have a RC motor (Turnigy & Astro in this case)
4. You want to try something different
5. You think sensorless is cool
6. You are unable to figure out how to wire the sensor wires to the controller with the correct sequence
7. You want to have a backup controller just in case
8. You think sensorless is more reliable since no hall sensors and/or wires can get damaged easily by heat & water

The controller is hacker ready. It was originally a special request item from a member. But word of mouths are making it becomes more popular so I had to make a few extra to meet the demand. :)

There are lots of potential and features you can unveil and twist as you go. You can program functions such as enable power regeneration, regenerate braking, pulse width modulation, low voltage cut-off, interface with a Cycle Analyst, and others. You may also add an USB to TTL programming adapter and connect to the computer for tuning. (Electronics knowledge is required to unleash the potential however)

One unique feature on this controller is that it has an additional speed sensor circuitry built-in with an extra wire embedded for output. It is to be used with the scooter style electric bike and electric scooters that have a speedometer in the dashboard.

If you look carefully in the photos, you will notice this version also uses lock washers to secure the MOSFETs internally and the heat transfer bar outside to place tension against a nut after tightening. It is also to help prevent the nut from loosening. The MOSFETs will get overheated and damaged when detached from the heat-sink which used to be the case from the previous designs.

* For hackers, you may double and possibly triple the current output to make it a mighty wonder by adding braids wires (http://www.radioshack.com/product/index ... Id=2062744),add solders to beef up the circuit board traces and shunt. It may also be needed to upgrade to larger capacitors, gauge wires for both the battery and the phase wires to the motor.

Best motors to use:
200-500w geared motors
E-BikeKit 6x10 motor due to high torque & low current

Features:
Programmable
Small size
Lightweight
Long range
Good for low discharge rated batteries

Hackable features:
Higher power output
Cruise control with throttle only
Reverse
Security lock
Turbo mode
Status Indicator
Speed Limit
etc.

For hacking information, please see the links below:
http://endless-sphere.com/forums/viewtopic.php?f=2&t=12616&hilit=6fet
http://endless-sphere.com/forums/viewtopic.php?f=2&t=18641


Below is the specification:
Model: EC-064110SL-LYEN EDITION
Start immediate controller
Chipset: XCKJ8B116A (same chipset being used as in the 18 FET controller)
Circuit board version: EB206-C-3
6 x genuine IRFB 4110 MOSFET N-CH 100V (tested up to 110V before damage) for more information about the FET, click the link below:
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=IRFB4110PBF-ND
36-60V battery optimized (for higher or lower voltage & current such as 24V, 60-100V, you may need to change the resistor network to avoid damage to the LM317 linear voltage regulator)
20A is the current rate at 72v or 25A at 48v (for higher current, you may need to beef up/reinforce the trace, shunt, and reprogram it via the software)
Low voltage cut-off: 29V
Battery and motor phase wires gauge size: 12AWG (High voltage capable wires equipped)
Dimension: 115mm x 67mm x 35mm plus mount extensions

I have only 45 made since I am busy working on my other ebike projects. My intention for selling at such low price is to share the fun with other ES forum members instead of making them jealous. :wink: I finally understand why Methods mentioned the cost of labor is steep after all this and I have to agree with him from now on. These controllers are not generic controllers. I have every single one serialized. Quantity is limited, buy it now and upgrade later once your piggy bank is filled up if needed. :lol:

$89 USD free ground shipping in the United States & Canada. For other locations, please PM or email me at LYEN@HOTMAIL.COM. I accept PayPal, cash or money order. The controllers will be shipped out from me in San Francisco, California, USA. I will provide a tracking number and ship it out as soon as I have received the fund.

For only $10 more, I can include the the following:
1. CA connector
2. Regenerative enable/disable (Enabled simply by connect the wires together without the need to open the case)
3. USB-TTL 5 pin connector (for use with the USB-TTL adapter that is sold separate)

I also have the USB-TTL adapter for adjust and alter the controller settings on your computer. It has the extra 5 pin plug and a "SEND" button. It is also compatible with Windows XP/Vista/7 32/64 bit operating system (real 32/64bit drivers). $15 with purchase, $20 if purchase separately.

You may click on the PayPal Buy It Now link below. For accessories, please send money via PayPal or send me a private message for the total price. Thanks!
https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick&hosted_button_id=2VT5EFHECUMSW

If you are not satisfy with the results or if it is too fast for you, you may send it back to me within 30 days in an unmodified condition.

Update: October 10th, 2013 > I can adjust the controller for 24V, 33V, 36V, 48V, 60V, 66V, 72V, 84V, and other battery settings upon request.
Quantity updated as of 10/22/2012: 44 left (buyer bought 1 from Westhill, Aberdeenshire, United Kingdom )
Quantity updated as of 11/3/2012: 43 left (buyer bought 1 from Davenport, CA )
Quantity updated as of 11/17/2012: 42 left (buyer bought 1 from Grand lake, Nova Scotia, Canada )
Quantity updated as of 1/16/2013: 41 left (buyer bought 1 from Rimini, Italy )
Quantity updated as of 1/19/2013: 39 left (buyer bought 2 from Alkmaar,  Netherlands )
Quantity updated as of 2/5/2013: 38 left (buyer bought 1 from Arlington, VA )
Quantity updated as of 2/5/2013: 36 left (buyer bought 2 from Portland, OR )
Quantity updated as of 2/12/2013: 35 left (buyer bought 1 from Columbia, Canada )
Quantity updated as of 2/14/2013: 34 left (buyer bought 1 from EL DORADO, CA )
Quantity updated as of 2/19/2013: 33 left (buyer bought 1 from norwich, Norfolk, United Kingdom )
Quantity updated as of 3/4/2013: 32 left (buyer bought 1 from wattrelos, France )
Quantity updated as of 3/10/2013: 31 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/20/2013: 29 left (buyer bought 2 from Quorn, Leicestershire, United Kingdom )
Quantity updated as of 3/25/2013: 28 left (buyer bought 1 from Upplands Väsby, Sweden )
Quantity updated as of 3/25/2013: 27 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/28/2013: 26 left (buyer bought 1 from Tyngsboro, MA )
Quantity updated as of 4/4/2013: 25 left (buyer bought 1 from Lihue, HI)
Quantity updated as of 4/4/2013: 24 left (buyer bought 1 from Zwingenberg, Baden-Württemberg, Germany )
Quantity updated as of 4/13/2013: 23 left (buyer bought 1 from san diego, CA)
Quantity updated as of 4/14/2013: 22 left (buyer bought 1 from Los Angeles, CA)
Quantity updated as of 4/30/2013: 20 left (buyer bought 2 from Grosseto, Italy)
Quantity updated as of 5/9/2013: 17 left (buyer bought 3 from Zwingenberg, Germany )
Quantity updated as of 5/15/2013: 16 left (buyer bought 1 from Grenoble, France )
Quantity updated as of 5/16/2013: 15 left (buyer bought 1 from Bend, OR )
Quantity updated as of 6/11/2013: 14 left (buyer bought 1 from London, United Kingdom )
Quantity updated as of 6/12/2013: 13 left (buyer bought 1 from Lemignano di collecchio, PR, Italy )
Quantity updated as of 7/19/2013: 11 left (buyer bought 2 from Cucciago, Como, Italy )
Quantity updated as of 8/6/2013: 10 left (buyer bought 1 from Riviera Beach, FL )
Quantity updated as of 8/12/2013: 9 left (buyer bought 1 from Ashfield, NSW, AUSTRALIA )
Quantity updated as of 8/18/2013: 8 left (buyer bought 1 from SANTA FE, NM )
Quantity updated as of 8/26/2013: 3 left (buyer bought 5 from Westerngrund, Germany )
Quantity updated as of 10/5/2013: 2 left (buyer bought 1 from Corona, CA, United States )


It works on both 60 and 120 degree angle hall sensors motors such as the 9C, Crystalyte 40x series, 5 series, Turnigy (at up to 2200rpm only), Astro (at up to 2200rpm only).


Attached are the pictures of the controller. Please allow time for the images to load.
Image
Image

Additional accessories (prices are reflected with controller purchase only. Please contact if you are interested to buy without controller):
$15 throttle (full/half/thumb) with mated left rubber grip (very good quality) (ebikekit retails @ $36)
$19 cruise control (manually installation required)
$15 three way speed switch (manually installation required)
$15 PAS - Pedal Assist System add-on (manually installation required)
$15 electric brake levers a pair
$29 motor/controller hall/phase/throttle tester
Edited by Lyen on Thu Oct 10, 2013 5:24 pm.
Items For Sale
Please sign up here and donate your marrow to save life.
User avatar
Lyen
10 kW
10 kW
 
Posts: 727
Joined: Fri Aug 17, 2007 1:26 am
Location: San Francisco, California, USA

Revision 32: 6x4110 Sensorless Mini Monster Controller LYEN Edition $89

Postby Lyen » Fri Jul 02, 2010 5:32 am

These are for newly hand assembled 6 FET Infineon programmable brushless controllers I am selling. They are new and never used. It is originally designed for brushless motors with damaged hall sensors. You can now revive any damaged hall sensor motors and put your ebike back on the road.

The way it works is controller has a unique sensorless module to convert pulses to voltage and feed the appropriate emulated signal to the MCU (Motor Control Unit).
Image

There are other reasons for utilize the controller below:
1. You want to make more space in the motor axle for for thicker phase wires
2. You hate hall wires
3. You have a RC motor (Turnigy & Astro in this case)
4. You want to try something different
5. You think sensorless is cool
6. You are unable to figure out how to wire the sensor wires to the controller with the correct sequence
7. You want to have a backup controller just in case
8. You think sensorless is more reliable since no hall sensors and/or wires can get damaged easily by heat & water

The controller is hacker ready. It was originally a special request item from a member. But word of mouths are making it becomes more popular so I had to make a few extra to meet the demand. :)

There are lots of potential and features you can unveil and twist as you go. You can program functions such as enable power regeneration, regenerate braking, pulse width modulation, low voltage cut-off, interface with a Cycle Analyst, and others. You may also add an USB to TTL programming adapter and connect to the computer for tuning. (Electronics knowledge is required to unleash the potential however)

One unique feature on this controller is that it has an additional speed sensor circuitry built-in with an extra wire embedded for output. It is to be used with the scooter style electric bike and electric scooters that have a speedometer in the dashboard.

If you look carefully in the photos, you will notice this version also uses lock washers to secure the MOSFETs internally and the heat transfer bar outside to place tension against a nut after tightening. It is also to help prevent the nut from loosening. The MOSFETs will get overheated and damaged when detached from the heat-sink which used to be the case from the previous designs.

* For hackers, you may double and possibly triple the current output to make it a mighty wonder by adding braids wires (http://www.radioshack.com/product/index ... Id=2062744),add solders to beef up the circuit board traces and shunt. It may also be needed to upgrade to larger capacitors, gauge wires for both the battery and the phase wires to the motor.

Best motors to use:
200-500w geared motors
E-BikeKit 6x10 motor due to high torque & low current

Features:
Programmable
Small size
Lightweight
Long range
Good for low discharge rated batteries

Hackable features:
Higher power output
Cruise control with throttle only
Reverse
Security lock
Turbo mode
Status Indicator
Speed Limit
etc.

For hacking information, please see the links below:
http://endless-sphere.com/forums/viewtopic.php?f=2&t=12616&hilit=6fet
http://endless-sphere.com/forums/viewtopic.php?f=2&t=18641


Below is the specification:
Model: EC-064110SL-LYEN EDITION
Start immediate controller
Chipset: XCKJ8B116A (same chipset being used as in the 18 FET controller)
Circuit board version: EB206-C-3
6 x genuine IRFB 4110 MOSFET N-CH 100V (tested up to 110V before damage) for more information about the FET, click the link below:
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=IRFB4110PBF-ND
36-60V battery optimized (for higher or lower voltage & current such as 24V, 60-100V, you may need to change the resistor network to avoid damage to the LM317 linear voltage regulator)
20A is the current rate at 72v or 25A at 48v (for higher current, you may need to beef up/reinforce the trace, shunt, and reprogram it via the software)
Low voltage cut-off: 29V
Battery and motor phase wires gauge size: 12AWG (High voltage capable wires equipped)
Dimension: 115mm x 67mm x 35mm plus mount extensions

I have only 45 made since I am busy working on my other ebike projects. My intention for selling at such low price is to share the fun with other ES forum members instead of making them jealous. :wink: I finally understand why Methods mentioned the cost of labor is steep after all this and I have to agree with him from now on. These controllers are not generic controllers. I have every single one serialized. Quantity is limited, buy it now and upgrade later once your piggy bank is filled up if needed. :lol:

$89 USD free ground shipping in the United States & Canada. For other locations, please PM or email me at LYEN@HOTMAIL.COM. I accept PayPal, cash or money order. The controllers will be shipped out from me in San Francisco, California, USA. I will provide a tracking number and ship it out as soon as I have received the fund.

For only $10 more, I can include the the following:
1. CA connector
2. Regenerative enable/disable (Enabled simply by connect the wires together without the need to open the case)
3. USB-TTL 5 pin connector (for use with the USB-TTL adapter that is sold separate)

I also have the USB-TTL adapter for adjust and alter the controller settings on your computer. It has the extra 5 pin plug and a "SEND" button. It is also compatible with Windows XP/Vista/7 32/64 bit operating system (real 32/64bit drivers). $15 with purchase, $20 if purchase separately.

You may click on the PayPal Buy It Now link below. For accessories, please send money via PayPal or send me a private message for the total price. Thanks!
https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick&hosted_button_id=2VT5EFHECUMSW

If you are not satisfy with the results or if it is too fast for you, you may send it back to me within 30 days in an unmodified condition.

Update: October 5th, 2013 > I can adjust the controller for 24V, 33V, 36V, 48V, 60V, 66V, 72V, 84V, and other battery settings upon request.
Quantity updated as of 10/22/2012: 44 left (buyer bought 1 from Westhill, Aberdeenshire, United Kingdom )
Quantity updated as of 11/3/2012: 43 left (buyer bought 1 from Davenport, CA )
Quantity updated as of 11/17/2012: 42 left (buyer bought 1 from Grand lake, Nova Scotia, Canada )
Quantity updated as of 1/16/2013: 41 left (buyer bought 1 from Rimini, Italy )
Quantity updated as of 1/19/2013: 39 left (buyer bought 2 from Alkmaar,  Netherlands )
Quantity updated as of 2/5/2013: 38 left (buyer bought 1 from Arlington, VA )
Quantity updated as of 2/5/2013: 36 left (buyer bought 2 from Portland, OR )
Quantity updated as of 2/12/2013: 35 left (buyer bought 1 from Columbia, Canada )
Quantity updated as of 2/14/2013: 34 left (buyer bought 1 from EL DORADO, CA )
Quantity updated as of 2/19/2013: 33 left (buyer bought 1 from norwich, Norfolk, United Kingdom )
Quantity updated as of 3/4/2013: 32 left (buyer bought 1 from wattrelos, France )
Quantity updated as of 3/10/2013: 31 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/20/2013: 29 left (buyer bought 2 from Quorn, Leicestershire, United Kingdom )
Quantity updated as of 3/25/2013: 28 left (buyer bought 1 from Upplands Väsby, Sweden )
Quantity updated as of 3/25/2013: 27 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/28/2013: 26 left (buyer bought 1 from Tyngsboro, MA )
Quantity updated as of 4/4/2013: 25 left (buyer bought 1 from Lihue, HI)
Quantity updated as of 4/4/2013: 24 left (buyer bought 1 from Zwingenberg, Baden-Württemberg, Germany )
Quantity updated as of 4/13/2013: 23 left (buyer bought 1 from san diego, CA)
Quantity updated as of 4/14/2013: 22 left (buyer bought 1 from Los Angeles, CA)
Quantity updated as of 4/30/2013: 20 left (buyer bought 2 from Grosseto, Italy)
Quantity updated as of 5/9/2013: 17 left (buyer bought 3 from Zwingenberg, Germany )
Quantity updated as of 5/15/2013: 16 left (buyer bought 1 from Grenoble, France )
Quantity updated as of 5/16/2013: 15 left (buyer bought 1 from Bend, OR )
Quantity updated as of 6/11/2013: 14 left (buyer bought 1 from London, United Kingdom )
Quantity updated as of 6/12/2013: 13 left (buyer bought 1 from Lemignano di collecchio, PR, Italy )
Quantity updated as of 7/19/2013: 11 left (buyer bought 2 from Cucciago, Como, Italy )
Quantity updated as of 8/6/2013: 10 left (buyer bought 1 from Riviera Beach, FL )
Quantity updated as of 8/12/2013: 9 left (buyer bought 1 from Ashfield, NSW, AUSTRALIA )
Quantity updated as of 8/18/2013: 8 left (buyer bought 1 from SANTA FE, NM )
Quantity updated as of 8/26/2013: 3 left (buyer bought 5 from Westerngrund, Germany )


It works on both 60 and 120 degree angle hall sensors motors such as the 9C, Crystalyte 40x series, 5 series, Turnigy (at up to 2200rpm only), Astro (at up to 2200rpm only).


Attached are the pictures of the controller. Please allow time for the images to load.
Image
Image

Additional accessories (prices are reflected with controller purchase only. Please contact if you are interested to buy without controller):
$15 throttle (full/half/thumb) with mated left rubber grip (very good quality) (ebikekit retails @ $36)
$19 cruise control (manually installation required)
$15 three way speed switch (manually installation required)
$15 PAS - Pedal Assist System add-on (manually installation required)
$15 electric brake levers a pair
$29 motor/controller hall/phase/throttle tester
Edited by Lyen on Sat Oct 05, 2013 11:47 am.
Items For Sale
Please sign up here and donate your marrow to save life.
User avatar
Lyen
10 kW
10 kW
 
Posts: 727
Joined: Fri Aug 17, 2007 1:26 am
Location: San Francisco, California, USA

Revision 31: 6x4110 Sensorless Mini Monster Controller LYEN Edition $89

Postby Lyen » Fri Jul 02, 2010 5:32 am

These are for newly hand assembled 6 FET Infineon programmable brushless controllers I am selling. They are new and never used. It is originally designed for brushless motors with damaged hall sensors. You can now revive any damaged hall sensor motors and put your ebike back on the road.

The way it works is controller has a unique sensorless module to convert pulses to voltage and feed the appropriate emulated signal to the MCU (Motor Control Unit).
Image

There are other reasons for utilize the controller below:
1. You want to make more space in the motor axle for for thicker phase wires
2. You hate hall wires
3. You have a RC motor (Turnigy & Astro in this case)
4. You want to try something different
5. You think sensorless is cool
6. You are unable to figure out how to wire the sensor wires to the controller with the correct sequence
7. You want to have a backup controller just in case
8. You think sensorless is more reliable since no hall sensors and/or wires can get damaged easily by heat & water

The controller is hacker ready. It was originally a special request item from a member. But word of mouths are making it becomes more popular so I had to make a few extra to meet the demand. :)

There are lots of potential and features you can unveil and twist as you go. You can program functions such as enable power regeneration, regenerate braking, pulse width modulation, low voltage cut-off, interface with a Cycle Analyst, and others. You may also add an USB to TTL programming adapter and connect to the computer for tuning. (Electronics knowledge is required to unleash the potential however)

One unique feature on this controller is that it has an additional speed sensor circuitry built-in with an extra wire embedded for output. It is to be used with the scooter style electric bike and electric scooters that have a speedometer in the dashboard.

If you look carefully in the photos, you will notice this version also uses lock washers to secure the MOSFETs internally and the heat transfer bar outside to place tension against a nut after tightening. It is also to help prevent the nut from loosening. The MOSFETs will get overheated and damaged when detached from the heat-sink which used to be the case from the previous designs.

* For hackers, you may double and possibly triple the current output to make it a mighty wonder by adding braids wires (http://www.radioshack.com/product/index ... Id=2062744),add solders to beef up the circuit board traces and shunt. It may also be needed to upgrade to larger capacitors, gauge wires for both the battery and the phase wires to the motor.

Best motors to use:
200-500w geared motors
E-BikeKit 6x10 motor due to high torque & low current

Features:
Programmable
Small size
Lightweight
Long range
Good for low discharge rated batteries

Hackable features:
Higher power output
Cruise control with throttle only
Reverse
Security lock
Turbo mode
Status Indicator
Speed Limit
etc.

For hacking information, please see the links below:
http://endless-sphere.com/forums/viewtopic.php?f=2&t=12616&hilit=6fet
http://endless-sphere.com/forums/viewtopic.php?f=2&t=18641


Below is the specification:
Model: EC-064110SL-LYEN EDITION
Start immediate controller
Chipset: XCKJ8B116A (same chipset being used as in the 18 FET controller)
Circuit board version: EB206-C-3
6 x genuine IRFB 4110 MOSFET N-CH 100V (tested up to 110V before damage) for more information about the FET, click the link below:
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=IRFB4110PBF-ND
36-60V battery optimized (for higher or lower voltage & current such as 24V, 60-100V, you may need to change the resistor network to avoid damage to the LM317 linear voltage regulator)
20A is the current rate at 72v or 25A at 48v (for higher current, you may need to beef up/reinforce the trace, shunt, and reprogram it via the software)
Low voltage cut-off: 29V
Battery and motor phase wires gauge size: 12AWG (High voltage capable wires equipped)
Dimension: 115mm x 67mm x 35mm plus mount extensions

I have only 45 made since I am busy working on my other ebike projects. My intention for selling at such low price is to share the fun with other ES forum members instead of making them jealous. :wink: I finally understand why Methods mentioned the cost of labor is steep after all this and I have to agree with him from now on. These controllers are not generic controllers. I have every single one serialized. Quantity is limited, buy it now and upgrade later once your piggy bank is filled up if needed. :lol:

$89 USD free ground shipping in the United States & Canada. For other locations, please PM or email me at LYEN@HOTMAIL.COM. I accept PayPal, cash or money order. The controllers will be shipped out from me in San Francisco, California, USA. I will provide a tracking number and ship it out as soon as I have received the fund.

For only $10 more, I can include the the following:
1. CA connector
2. Regenerative enable/disable (Enabled simply by connect the wires together without the need to open the case)
3. USB-TTL 5 pin connector (for use with the USB-TTL adapter that is sold separate)

I also have the USB-TTL adapter for adjust and alter the controller settings on your computer. It has the extra 5 pin plug and a "SEND" button. It is also compatible with Windows XP/Vista/7 32/64 bit operating system (real 32/64bit drivers). $15 with purchase, $20 if purchase separately.

You may click on the PayPal Buy It Now link below. For accessories, please send money via PayPal or send me a private message for the total price. Thanks!
https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick&hosted_button_id=2VT5EFHECUMSW

If you are not satisfy with the results or if it is too fast for you, you may send it back to me within 30 days in an unmodified condition.

Update: September 21st, 2013 > I can adjust the controller for 24V, 33V, 36V, 48V, 60V, 66V, 72V, 84V, and other battery settings upon request.
Quantity updated as of 10/22/2012: 44 left (buyer bought 1 from Westhill, Aberdeenshire, United Kingdom )
Quantity updated as of 11/3/2012: 43 left (buyer bought 1 from Davenport, CA )
Quantity updated as of 11/17/2012: 42 left (buyer bought 1 from Grand lake, Nova Scotia, Canada )
Quantity updated as of 1/16/2013: 41 left (buyer bought 1 from Rimini, Italy )
Quantity updated as of 1/19/2013: 39 left (buyer bought 2 from Alkmaar,  Netherlands )
Quantity updated as of 2/5/2013: 38 left (buyer bought 1 from Arlington, VA )
Quantity updated as of 2/5/2013: 36 left (buyer bought 2 from Portland, OR )
Quantity updated as of 2/12/2013: 35 left (buyer bought 1 from Columbia, Canada )
Quantity updated as of 2/14/2013: 34 left (buyer bought 1 from EL DORADO, CA )
Quantity updated as of 2/19/2013: 33 left (buyer bought 1 from norwich, Norfolk, United Kingdom )
Quantity updated as of 3/4/2013: 32 left (buyer bought 1 from wattrelos, France )
Quantity updated as of 3/10/2013: 31 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/20/2013: 29 left (buyer bought 2 from Quorn, Leicestershire, United Kingdom )
Quantity updated as of 3/25/2013: 28 left (buyer bought 1 from Upplands Väsby, Sweden )
Quantity updated as of 3/25/2013: 27 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/28/2013: 26 left (buyer bought 1 from Tyngsboro, MA )
Quantity updated as of 4/4/2013: 25 left (buyer bought 1 from Lihue, HI)
Quantity updated as of 4/4/2013: 24 left (buyer bought 1 from Zwingenberg, Baden-Württemberg, Germany )
Quantity updated as of 4/13/2013: 23 left (buyer bought 1 from san diego, CA)
Quantity updated as of 4/14/2013: 22 left (buyer bought 1 from Los Angeles, CA)
Quantity updated as of 4/30/2013: 20 left (buyer bought 2 from Grosseto, Italy)
Quantity updated as of 5/9/2013: 17 left (buyer bought 3 from Zwingenberg, Germany )
Quantity updated as of 5/15/2013: 16 left (buyer bought 1 from Grenoble, France )
Quantity updated as of 5/16/2013: 15 left (buyer bought 1 from Bend, OR )
Quantity updated as of 6/11/2013: 14 left (buyer bought 1 from London, United Kingdom )
Quantity updated as of 6/12/2013: 13 left (buyer bought 1 from Lemignano di collecchio, PR, Italy )
Quantity updated as of 7/19/2013: 11 left (buyer bought 2 from Cucciago, Como, Italy )
Quantity updated as of 8/6/2013: 10 left (buyer bought 1 from Riviera Beach, FL )
Quantity updated as of 8/12/2013: 9 left (buyer bought 1 from Ashfield, NSW, AUSTRALIA )
Quantity updated as of 8/18/2013: 8 left (buyer bought 1 from SANTA FE, NM )
Quantity updated as of 8/26/2013: 3 left (buyer bought 5 from Westerngrund, Germany )


It works on both 60 and 120 degree angle hall sensors motors such as the 9C, Crystalyte 40x series, 5 series, Turnigy (at up to 2200rpm only), Astro (at up to 2200rpm only).


Attached are the pictures of the controller. Please allow time for the images to load.
Image
Image

Additional accessories (prices are reflected with controller purchase only. Please contact if you are interested to buy without controller):
$15 throttle (full/half/thumb) with mated left rubber grip (very good quality) (ebikekit retails @ $36)
$19 cruise control (manually installation required)
$15 three way speed switch (manually installation required)
$15 PAS - Pedal Assist System add-on (manually installation required)
$15 electric brake levers a pair
$29 motor/controller hall/phase/throttle tester
Edited by Lyen on Sat Sep 21, 2013 5:32 pm.
Items For Sale
Please sign up here and donate your marrow to save life.
User avatar
Lyen
10 kW
10 kW
 
Posts: 727
Joined: Fri Aug 17, 2007 1:26 am
Location: San Francisco, California, USA

Revision 30: 6x4110 Sensorless Mini Monster Controller LYEN Edition $89

Postby Lyen » Fri Jul 02, 2010 5:32 am

These are for newly hand assembled 6 FET Infineon programmable brushless controllers I am selling. They are new and never used. It is originally designed for brushless motors with damaged hall sensors. You can now revive any damaged hall sensor motors and put your ebike back on the road.

The way it works is controller has a unique sensorless module to convert pulses to voltage and feed the appropriate emulated signal to the MCU (Motor Control Unit).
Image

There are other reasons for utilize the controller below:
1. You want to make more space in the motor axle for for thicker phase wires
2. You hate hall wires
3. You have a RC motor (Turnigy & Astro in this case)
4. You want to try something different
5. You think sensorless is cool
6. You are unable to figure out how to wire the sensor wires to the controller with the correct sequence
7. You want to have a backup controller just in case
8. You think sensorless is more reliable since no hall sensors and/or wires can get damaged easily by heat & water

The controller is hacker ready. It was originally a special request item from a member. But word of mouths are making it becomes more popular so I had to make a few extra to meet the demand. :)

There are lots of potential and features you can unveil and twist as you go. You can program functions such as enable power regeneration, regenerate braking, pulse width modulation, low voltage cut-off, interface with a Cycle Analyst, and others. You may also add an USB to TTL programming adapter and connect to the computer for tuning. (Electronics knowledge is required to unleash the potential however)

One unique feature on this controller is that it has an additional speed sensor circuitry built-in with an extra wire embedded for output. It is to be used with the scooter style electric bike and electric scooters that have a speedometer in the dashboard.

If you look carefully in the photos, you will notice this version also uses lock washers to secure the MOSFETs internally and the heat transfer bar outside to place tension against a nut after tightening. It is also to help prevent the nut from loosening. The MOSFETs will get overheated and damaged when detached from the heat-sink which used to be the case from the previous designs.

* For hackers, you may double and possibly triple the current output to make it a mighty wonder by adding braids wires (http://www.radioshack.com/product/index ... Id=2062744),add solders to beef up the circuit board traces and shunt. It may also be needed to upgrade to larger capacitors, gauge wires for both the battery and the phase wires to the motor.

Best motors to use:
200-500w geared motors
E-BikeKit 6x10 motor due to high torque & low current

Features:
Programmable
Small size
Lightweight
Long range
Good for low discharge rated batteries

Hackable features:
Higher power output
Cruise control with throttle only
Reverse
Security lock
Turbo mode
Status Indicator
Speed Limit
etc.

For hacking information, please see the links below:
http://endless-sphere.com/forums/viewtopic.php?f=2&t=12616&hilit=6fet
http://endless-sphere.com/forums/viewtopic.php?f=2&t=18641


Below is the specification:
Model: EC-064110SL-LYEN EDITION
Start immediate controller
Chipset: XCKJ8B116A (same chipset being used as in the 18 FET controller)
Circuit board version: EB206-C-3
6 x genuine IRFB 4110 MOSFET N-CH 100V (tested up to 110V before damage) for more information about the FET, click the link below:
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=IRFB4110PBF-ND
36-60V battery optimized (for higher or lower voltage & current such as 24V, 60-100V, you may need to change the resistor network to avoid damage to the LM317 linear voltage regulator)
20A is the current rate at 72v or 25A at 48v (for higher current, you may need to beef up/reinforce the trace, shunt, and reprogram it via the software)
Low voltage cut-off: 29V
Battery and motor phase wires gauge size: 12AWG (High voltage capable wires equipped)
Dimension: 115mm x 67mm x 35mm plus mount extensions

I have only 45 made since I am busy working on my other ebike projects. My intention for selling at such low price is to share the fun with other ES forum members instead of making them jealous. :wink: I finally understand why Methods mentioned the cost of labor is steep after all this and I have to agree with him from now on. These controllers are not generic controllers. I have every single one serialized. Quantity is limited, buy it now and upgrade later once your piggy bank is filled up if needed. :lol:

$89 USD free ground shipping in the United States & Canada. For other locations, please PM or email me at LYEN@HOTMAIL.COM. I accept PayPal, cash or money order. The controllers will be shipped out from me in San Francisco, California, USA. I will provide a tracking number and ship it out as soon as I have received the fund.

For only $10 more, I can include the the following:
1. CA connector
2. Regenerative enable/disable (Enabled simply by connect the wires together without the need to open the case)
3. USB-TTL 5 pin connector (for use with the USB-TTL adapter that is sold separate)

I also have the USB-TTL adapter for adjust and alter the controller settings on your computer. It has the extra 5 pin plug and a "SEND" button. It is also compatible with Windows XP/Vista/7 32/64 bit operating system (real 32/64bit drivers). $15 with purchase, $20 if purchase separately.

You may click on the PayPal Buy It Now link below. For accessories, please send money via PayPal or send me a private message for the total price. Thanks!
https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick&hosted_button_id=2VT5EFHECUMSW

If you are not satisfy with the results or if it is too fast for you, you may send it back to me within 30 days in an unmodified condition.

Update: September 19th, 2013 > I can adjust the controller for 24V, 33V, 36V, 48V, 60V, 66V, 72V, 84V, and other battery settings upon request.
Quantity updated as of 10/22/2012: 44 left (buyer bought 1 from Westhill, Aberdeenshire, United Kingdom )
Quantity updated as of 11/3/2012: 43 left (buyer bought 1 from Davenport, CA )
Quantity updated as of 11/17/2012: 42 left (buyer bought 1 from Grand lake, Nova Scotia, Canada )
Quantity updated as of 1/16/2013: 41 left (buyer bought 1 from Rimini, Italy )
Quantity updated as of 1/19/2013: 39 left (buyer bought 2 from Alkmaar,  Netherlands )
Quantity updated as of 2/5/2013: 38 left (buyer bought 1 from Arlington, VA )
Quantity updated as of 2/5/2013: 36 left (buyer bought 2 from Portland, OR )
Quantity updated as of 2/12/2013: 35 left (buyer bought 1 from Columbia, Canada )
Quantity updated as of 2/14/2013: 34 left (buyer bought 1 from EL DORADO, CA )
Quantity updated as of 2/19/2013: 33 left (buyer bought 1 from norwich, Norfolk, United Kingdom )
Quantity updated as of 3/4/2013: 32 left (buyer bought 1 from wattrelos, France )
Quantity updated as of 3/10/2013: 31 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/20/2013: 29 left (buyer bought 2 from Quorn, Leicestershire, United Kingdom )
Quantity updated as of 3/25/2013: 28 left (buyer bought 1 from Upplands Väsby, Sweden )
Quantity updated as of 3/25/2013: 27 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/28/2013: 26 left (buyer bought 1 from Tyngsboro, MA )
Quantity updated as of 4/4/2013: 25 left (buyer bought 1 from Lihue, HI)
Quantity updated as of 4/4/2013: 24 left (buyer bought 1 from Zwingenberg, Baden-Württemberg, Germany )
Quantity updated as of 4/13/2013: 23 left (buyer bought 1 from san diego, CA)
Quantity updated as of 4/14/2013: 22 left (buyer bought 1 from Los Angeles, CA)
Quantity updated as of 4/30/2013: 20 left (buyer bought 2 from Grosseto, Italy)
Quantity updated as of 5/9/2013: 17 left (buyer bought 3 from Zwingenberg, Germany )
Quantity updated as of 5/15/2013: 16 left (buyer bought 1 from Grenoble, France )
Quantity updated as of 5/16/2013: 15 left (buyer bought 1 from Bend, OR )
Quantity updated as of 6/11/2013: 14 left (buyer bought 1 from London, United Kingdom )
Quantity updated as of 6/12/2013: 13 left (buyer bought 1 from Lemignano di collecchio, PR, Italy )
Quantity updated as of 7/19/2013: 11 left (buyer bought 2 from Cucciago, Como, Italy )
Quantity updated as of 8/6/2013: 10 left (buyer bought 1 from Riviera Beach, FL )
Quantity updated as of 8/12/2013: 9 left (buyer bought 1 from Ashfield, NSW, AUSTRALIA )
Quantity updated as of 8/18/2013: 8 left (buyer bought 1 from SANTA FE, NM )
Quantity updated as of 8/26/2013: 3 left (buyer bought 5 from Westerngrund, Germany )


It works on both 60 and 120 degree angle hall sensors motors such as the 9C, Crystalyte 40x series, 5 series, Turnigy (at up to 2200rpm only), Astro (at up to 2200rpm only).


Attached are the pictures of the controller. Please allow time for the images to load.
Image
Image

Additional accessories (prices are reflected with controller purchase only. Please contact if you are interested to buy without controller):
$15 throttle (full/half/thumb) with mated left rubber grip (very good quality) (ebikekit retails @ $36)
$19 cruise control (manually installation required)
$15 three way speed switch (manually installation required)
$15 PAS - Pedal Assist System add-on (manually installation required)
$15 electric brake levers a pair
$29 motor/controller hall/phase/throttle tester
Edited by Lyen on Thu Sep 19, 2013 5:29 pm.
Items For Sale
Please sign up here and donate your marrow to save life.
User avatar
Lyen
10 kW
10 kW
 
Posts: 727
Joined: Fri Aug 17, 2007 1:26 am
Location: San Francisco, California, USA

Revision 29: 6x4110 Sensorless Mini Monster Controller LYEN Edition $89

Postby Lyen » Fri Jul 02, 2010 5:32 am

These are for newly hand assembled 6 FET Infineon programmable brushless controllers I am selling. They are new and never used. It is originally designed for brushless motors with damaged hall sensors. You can now revive any damaged hall sensor motors and put your ebike back on the road.

The way it works is controller has a unique sensorless module to convert pulses to voltage and feed the appropriate emulated signal to the MCU (Motor Control Unit).
Image

There are other reasons for utilize the controller below:
1. You want to make more space in the motor axle for for thicker phase wires
2. You hate hall wires
3. You have a RC motor (Turnigy & Astro in this case)
4. You want to try something different
5. You think sensorless is cool
6. You are unable to figure out how to wire the sensor wires to the controller with the correct sequence
7. You want to have a backup controller just in case
8. You think sensorless is more reliable since no hall sensors and/or wires can get damaged easily by heat & water

The controller is hacker ready. It was originally a special request item from a member. But word of mouths are making it becomes more popular so I had to make a few extra to meet the demand. :)

There are lots of potential and features you can unveil and twist as you go. You can program functions such as enable power regeneration, regenerate braking, pulse width modulation, low voltage cut-off, interface with a Cycle Analyst, and others. You may also add an USB to TTL programming adapter and connect to the computer for tuning. (Electronics knowledge is required to unleash the potential however)

One unique feature on this controller is that it has an additional speed sensor circuitry built-in with an extra wire embedded for output. It is to be used with the scooter style electric bike and electric scooters that have a speedometer in the dashboard.

If you look carefully in the photos, you will notice this version also uses lock washers to secure the MOSFETs internally and the heat transfer bar outside to place tension against a nut after tightening. It is also to help prevent the nut from loosening. The MOSFETs will get overheated and damaged when detached from the heat-sink which used to be the case from the previous designs.

* For hackers, you may double and possibly triple the current output to make it a mighty wonder by adding braids wires (http://www.radioshack.com/product/index ... Id=2062744),add solders to beef up the circuit board traces and shunt. It may also be needed to upgrade to larger capacitors, gauge wires for both the battery and the phase wires to the motor.

Best motors to use:
200-500w geared motors
E-BikeKit 6x10 motor due to high torque & low current

Features:
Programmable
Small size
Lightweight
Long range
Good for low discharge rated batteries

Hackable features:
Higher power output
Cruise control with throttle only
Reverse
Security lock
Turbo mode
Status Indicator
Speed Limit
etc.

For hacking information, please see the links below:
http://endless-sphere.com/forums/viewtopic.php?f=2&t=12616&hilit=6fet
http://endless-sphere.com/forums/viewtopic.php?f=2&t=18641


Below is the specification:
Model: EC-064110SL-LYEN EDITION
Start immediate controller
Chipset: XCKJ8B116A (same chipset being used as in the 18 FET controller)
Circuit board version: EB206-C-3
6 x genuine IRFB 4110 MOSFET N-CH 100V (tested up to 110V before damage) for more information about the FET, click the link below:
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=IRFB4110PBF-ND
36-60V battery optimized (for higher or lower voltage & current such as 24V, 60-100V, you may need to change the resistor network to avoid damage to the LM317 linear voltage regulator)
20A is the current rate at 72v or 25A at 48v (for higher current, you may need to beef up/reinforce the trace, shunt, and reprogram it via the software)
Low voltage cut-off: 29V
Battery and motor phase wires gauge size: 12AWG (High voltage capable wires equipped)
Dimension: 115mm x 67mm x 35mm plus mount extensions

I have only 45 made since I am busy working on my other ebike projects. My intention for selling at such low price is to share the fun with other ES forum members instead of making them jealous. :wink: I finally understand why Methods mentioned the cost of labor is steep after all this and I have to agree with him from now on. These controllers are not generic controllers. I have every single one serialized. Quantity is limited, buy it now and upgrade later once your piggy bank is filled up if needed. :lol:

$89 USD free ground shipping in the United States & Canada. For other locations, please PM or email me at LYEN@HOTMAIL.COM. I accept PayPal, cash or money order. The controllers will be shipped out from me in San Francisco, California, USA. I will provide a tracking number and ship it out as soon as I have received the fund.

For only $10 more, I can include the the following:
1. CA connector
2. Regenerative enable/disable (Enabled simply by connect the wires together without the need to open the case)
3. USB-TTL 5 pin connector (for use with the USB-TTL adapter that is sold separate)

I also have the USB-TTL adapter for adjust and alter the controller settings on your computer. It has the extra 5 pin plug and a "SEND" button. It is also compatible with Windows XP/Vista/7 32/64 bit operating system (real 32/64bit drivers). $15 with purchase, $20 if purchase separately.

You may click on the PayPal Buy It Now link below. For accessories, please send money via PayPal or send me a private message for the total price. Thanks!
https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick&hosted_button_id=2VT5EFHECUMSW

If you are not satisfy with the results or if it is too fast for you, you may send it back to me within 30 days in an unmodified condition.

Update: September 12th, 2013 > I can adjust the controller for 24V, 33V, 36V, 48V, 60V, 66V, 72V, 84V, and other battery settings upon request.
Quantity updated as of 10/22/2012: 44 left (buyer bought 1 from Westhill, Aberdeenshire, United Kingdom )
Quantity updated as of 11/3/2012: 43 left (buyer bought 1 from Davenport, CA )
Quantity updated as of 11/17/2012: 42 left (buyer bought 1 from Grand lake, Nova Scotia, Canada )
Quantity updated as of 1/16/2013: 41 left (buyer bought 1 from Rimini, Italy )
Quantity updated as of 1/19/2013: 39 left (buyer bought 2 from Alkmaar,  Netherlands )
Quantity updated as of 2/5/2013: 38 left (buyer bought 1 from Arlington, VA )
Quantity updated as of 2/5/2013: 36 left (buyer bought 2 from Portland, OR )
Quantity updated as of 2/12/2013: 35 left (buyer bought 1 from Columbia, Canada )
Quantity updated as of 2/14/2013: 34 left (buyer bought 1 from EL DORADO, CA )
Quantity updated as of 2/19/2013: 33 left (buyer bought 1 from norwich, Norfolk, United Kingdom )
Quantity updated as of 3/4/2013: 32 left (buyer bought 1 from wattrelos, France )
Quantity updated as of 3/10/2013: 31 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/20/2013: 29 left (buyer bought 2 from Quorn, Leicestershire, United Kingdom )
Quantity updated as of 3/25/2013: 28 left (buyer bought 1 from Upplands Väsby, Sweden )
Quantity updated as of 3/25/2013: 27 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/28/2013: 26 left (buyer bought 1 from Tyngsboro, MA )
Quantity updated as of 4/4/2013: 25 left (buyer bought 1 from Lihue, HI)
Quantity updated as of 4/4/2013: 24 left (buyer bought 1 from Zwingenberg, Baden-Württemberg, Germany )
Quantity updated as of 4/13/2013: 23 left (buyer bought 1 from san diego, CA)
Quantity updated as of 4/14/2013: 22 left (buyer bought 1 from Los Angeles, CA)
Quantity updated as of 4/30/2013: 20 left (buyer bought 2 from Grosseto, Italy)
Quantity updated as of 5/9/2013: 17 left (buyer bought 3 from Zwingenberg, Germany )
Quantity updated as of 5/15/2013: 16 left (buyer bought 1 from Grenoble, France )
Quantity updated as of 5/16/2013: 15 left (buyer bought 1 from Bend, OR )
Quantity updated as of 6/11/2013: 14 left (buyer bought 1 from London, United Kingdom )
Quantity updated as of 6/12/2013: 13 left (buyer bought 1 from Lemignano di collecchio, PR, Italy )
Quantity updated as of 7/19/2013: 11 left (buyer bought 2 from Cucciago, Como, Italy )
Quantity updated as of 8/6/2013: 10 left (buyer bought 1 from Riviera Beach, FL )
Quantity updated as of 8/12/2013: 9 left (buyer bought 1 from Ashfield, NSW, AUSTRALIA )
Quantity updated as of 8/18/2013: 8 left (buyer bought 1 from SANTA FE, NM )
Quantity updated as of 8/26/2013: 3 left (buyer bought 5 from Westerngrund, Germany )


It works on both 60 and 120 degree angle hall sensors motors such as the 9C, Crystalyte 40x series, 5 series, Turnigy (at up to 2200rpm only), Astro (at up to 2200rpm only).


Attached are the pictures of the controller. Please allow time for the images to load.
Image
Image

Additional accessories (prices are reflected with controller purchase only. Please contact if you are interested to buy without controller):
$15 throttle (full/half/thumb) with mated left rubber grip (very good quality) (ebikekit retails @ $36)
$19 cruise control (manually installation required)
$15 three way speed switch (manually installation required)
$15 PAS - Pedal Assist System add-on (manually installation required)
$15 electric brake levers a pair
$29 motor/controller hall/phase/throttle tester
Edited by Lyen on Thu Sep 12, 2013 3:27 pm.
Items For Sale
Please sign up here and donate your marrow to save life.
User avatar
Lyen
10 kW
10 kW
 
Posts: 727
Joined: Fri Aug 17, 2007 1:26 am
Location: San Francisco, California, USA

Revision 28: 6x4110 Sensorless Mini Monster Controller LYEN Edition $89

Postby Lyen » Fri Jul 02, 2010 5:32 am

These are for newly hand assembled 6 FET Infineon programmable brushless controllers I am selling. They are new and never used. It is originally designed for brushless motors with damaged hall sensors. You can now revive any damaged hall sensor motors and put your ebike back on the road.

The way it works is controller has a unique sensorless module to convert pulses to voltage and feed the appropriate emulated signal to the MCU (Motor Control Unit).
Image

There are other reasons for utilize the controller below:
1. You want to make more space in the motor axle for for thicker phase wires
2. You hate hall wires
3. You have a RC motor (Turnigy & Astro in this case)
4. You want to try something different
5. You think sensorless is cool
6. You are unable to figure out how to wire the sensor wires to the controller with the correct sequence
7. You want to have a backup controller just in case
8. You think sensorless is more reliable since no hall sensors and/or wires can get damaged easily by heat & water

The controller is hacker ready. It was originally a special request item from a member. But word of mouths are making it becomes more popular so I had to make a few extra to meet the demand. :)

There are lots of potential and features you can unveil and twist as you go. You can program functions such as enable power regeneration, regenerate braking, pulse width modulation, low voltage cut-off, interface with a Cycle Analyst, and others. You may also add an USB to TTL programming adapter and connect to the computer for tuning. (Electronics knowledge is required to unleash the potential however)

One unique feature on this controller is that it has an additional speed sensor circuitry built-in with an extra wire embedded for output. It is to be used with the scooter style electric bike and electric scooters that have a speedometer in the dashboard.

If you look carefully in the photos, you will notice this version also uses lock washers to secure the MOSFETs internally and the heat transfer bar outside to place tension against a nut after tightening. It is also to help prevent the nut from loosening. The MOSFETs will get overheated and damaged when detached from the heat-sink which used to be the case from the previous designs.

* For hackers, you may double and possibly triple the current output to make it a mighty wonder by adding braids wires (http://www.radioshack.com/product/index ... Id=2062744),add solders to beef up the circuit board traces and shunt. It may also be needed to upgrade to larger capacitors, gauge wires for both the battery and the phase wires to the motor.

Best motors to use:
200-500w geared motors
E-BikeKit 6x10 motor due to high torque & low current

Features:
Programmable
Small size
Lightweight
Long range
Good for low discharge rated batteries

Hackable features:
Higher power output
Cruise control with throttle only
Reverse
Security lock
Turbo mode
Status Indicator
Speed Limit
etc.

For hacking information, please see the links below:
http://endless-sphere.com/forums/viewtopic.php?f=2&t=12616&hilit=6fet
http://endless-sphere.com/forums/viewtopic.php?f=2&t=18641


Below is the specification:
Model: EC-064110SL-LYEN EDITION
Start immediate controller
Chipset: XCKJ8B116A (same chipset being used as in the 18 FET controller)
Circuit board version: EB206-C-3
6 x genuine IRFB 4110 MOSFET N-CH 100V (tested up to 110V before damage) for more information about the FET, click the link below:
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=IRFB4110PBF-ND
36-60V battery optimized (for higher or lower voltage & current such as 24V, 60-100V, you may need to change the resistor network to avoid damage to the LM317 linear voltage regulator)
20A is the current rate at 72v or 25A at 48v (for higher current, you may need to beef up/reinforce the trace, shunt, and reprogram it via the software)
Low voltage cut-off: 29V
Battery and motor phase wires gauge size: 12AWG (High voltage capable wires equipped)
Dimension: 115mm x 67mm x 35mm plus mount extensions

I have only 45 made since I am busy working on my other ebike projects. My intention for selling at such low price is to share the fun with other ES forum members instead of making them jealous. :wink: I finally understand why Methods mentioned the cost of labor is steep after all this and I have to agree with him from now on. These controllers are not generic controllers. I have every single one serialized. Quantity is limited, buy it now and upgrade later once your piggy bank is filled up if needed. :lol:

$89 USD free ground shipping in the United States & Canada. For other locations, please PM or email me at LYEN@HOTMAIL.COM. I accept PayPal, cash or money order. The controllers will be shipped out from me in San Francisco, California, USA. I will provide a tracking number and ship it out as soon as I have received the fund.

For only $10 more, I can include the the following:
1. CA connector
2. Regenerative enable/disable (Enabled simply by connect the wires together without the need to open the case)
3. USB-TTL 5 pin connector (for use with the USB-TTL adapter that is sold separate)

I also have the USB-TTL adapter for adjust and alter the controller settings on your computer. It has the extra 5 pin plug and a "SEND" button. It is also compatible with Windows XP/Vista/7 32/64 bit operating system (real 32/64bit drivers). $15 with purchase, $20 if purchase separately.

You may click on the PayPal Buy It Now link below. For accessories, please send money via PayPal or send me a private message for the total price. Thanks!
https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick&hosted_button_id=2VT5EFHECUMSW

If you are not satisfy with the results or if it is too fast for you, you may send it back to me within 30 days in an unmodified condition.

Update: September 5th, 2013 > I can adjust the controller for 24V, 33V, 36V, 48V, 60V, 66V, 72V, 84V, and other battery settings upon request.
Quantity updated as of 10/22/2012: 44 left (buyer bought 1 from Westhill, Aberdeenshire, United Kingdom )
Quantity updated as of 11/3/2012: 43 left (buyer bought 1 from Davenport, CA )
Quantity updated as of 11/17/2012: 42 left (buyer bought 1 from Grand lake, Nova Scotia, Canada )
Quantity updated as of 1/16/2013: 41 left (buyer bought 1 from Rimini, Italy )
Quantity updated as of 1/19/2013: 39 left (buyer bought 2 from Alkmaar,  Netherlands )
Quantity updated as of 2/5/2013: 38 left (buyer bought 1 from Arlington, VA )
Quantity updated as of 2/5/2013: 36 left (buyer bought 2 from Portland, OR )
Quantity updated as of 2/12/2013: 35 left (buyer bought 1 from Columbia, Canada )
Quantity updated as of 2/14/2013: 34 left (buyer bought 1 from EL DORADO, CA )
Quantity updated as of 2/19/2013: 33 left (buyer bought 1 from norwich, Norfolk, United Kingdom )
Quantity updated as of 3/4/2013: 32 left (buyer bought 1 from wattrelos, France )
Quantity updated as of 3/10/2013: 31 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/20/2013: 29 left (buyer bought 2 from Quorn, Leicestershire, United Kingdom )
Quantity updated as of 3/25/2013: 28 left (buyer bought 1 from Upplands Väsby, Sweden )
Quantity updated as of 3/25/2013: 27 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/28/2013: 26 left (buyer bought 1 from Tyngsboro, MA )
Quantity updated as of 4/4/2013: 25 left (buyer bought 1 from Lihue, HI)
Quantity updated as of 4/4/2013: 24 left (buyer bought 1 from Zwingenberg, Baden-Württemberg, Germany )
Quantity updated as of 4/13/2013: 23 left (buyer bought 1 from san diego, CA)
Quantity updated as of 4/14/2013: 22 left (buyer bought 1 from Los Angeles, CA)
Quantity updated as of 4/30/2013: 20 left (buyer bought 2 from Grosseto, Italy)
Quantity updated as of 5/9/2013: 17 left (buyer bought 3 from Zwingenberg, Germany )
Quantity updated as of 5/15/2013: 16 left (buyer bought 1 from Grenoble, France )
Quantity updated as of 5/16/2013: 15 left (buyer bought 1 from Bend, OR )
Quantity updated as of 6/11/2013: 14 left (buyer bought 1 from London, United Kingdom )
Quantity updated as of 6/12/2013: 13 left (buyer bought 1 from Lemignano di collecchio, PR, Italy )
Quantity updated as of 7/19/2013: 11 left (buyer bought 2 from Cucciago, Como, Italy )
Quantity updated as of 8/6/2013: 10 left (buyer bought 1 from Riviera Beach, FL )
Quantity updated as of 8/12/2013: 9 left (buyer bought 1 from Ashfield, NSW, AUSTRALIA )
Quantity updated as of 8/18/2013: 8 left (buyer bought 1 from SANTA FE, NM )
Quantity updated as of 8/26/2013: 3 left (buyer bought 5 from Westerngrund, Germany )


It works on both 60 and 120 degree angle hall sensors motors such as the 9C, Crystalyte 40x series, 5 series, Turnigy (at up to 2200rpm only), Astro (at up to 2200rpm only).


Attached are the pictures of the controller. Please allow time for the images to load.
Image
Image

Additional accessories (prices are reflected with controller purchase only. Please contact if you are interested to buy without controller):
$15 throttle (full/half/thumb) with mated left rubber grip (very good quality) (ebikekit retails @ $36)
$19 cruise control (manually installation required)
$15 three way speed switch (manually installation required)
$15 PAS - Pedal Assist System add-on (manually installation required)
$15 electric brake levers a pair
$29 motor/controller hall/phase/throttle tester
Edited by Lyen on Thu Sep 05, 2013 5:20 pm.
Items For Sale
Please sign up here and donate your marrow to save life.
User avatar
Lyen
10 kW
10 kW
 
Posts: 727
Joined: Fri Aug 17, 2007 1:26 am
Location: San Francisco, California, USA

Revision 27: 6x4110 Sensorless Mini Monster Controller LYEN Edition $89

Postby Lyen » Fri Jul 02, 2010 5:32 am

These are for newly hand assembled 6 FET Infineon programmable brushless controllers I am selling. They are new and never used. It is originally designed for brushless motors with damaged hall sensors. You can now revive any damaged hall sensor motors and put your ebike back on the road.

The way it works is controller has a unique sensorless module to convert pulses to voltage and feed the appropriate emulated signal to the MCU (Motor Control Unit).
Image

There are other reasons for utilize the controller below:
1. You want to make more space in the motor axle for for thicker phase wires
2. You hate hall wires
3. You have a RC motor (Turnigy & Astro in this case)
4. You want to try something different
5. You think sensorless is cool
6. You are unable to figure out how to wire the sensor wires to the controller with the correct sequence
7. You want to have a backup controller just in case
8. You think sensorless is more reliable since no hall sensors and/or wires can get damaged easily by heat & water

The controller is hacker ready. It was originally a special request item from a member. But word of mouths are making it becomes more popular so I had to make a few extra to meet the demand. :)

There are lots of potential and features you can unveil and twist as you go. You can program functions such as enable power regeneration, regenerate braking, pulse width modulation, low voltage cut-off, interface with a Cycle Analyst, and others. You may also add an USB to TTL programming adapter and connect to the computer for tuning. (Electronics knowledge is required to unleash the potential however)

One unique feature on this controller is that it has an additional speed sensor circuitry built-in with an extra wire embedded for output. It is to be used with the scooter style electric bike and electric scooters that have a speedometer in the dashboard.

If you look carefully in the photos, you will notice this version also uses lock washers to secure the MOSFETs internally and the heat transfer bar outside to place tension against a nut after tightening. It is also to help prevent the nut from loosening. The MOSFETs will get overheated and damaged when detached from the heat-sink which used to be the case from the previous designs.

* For hackers, you may double and possibly triple the current output to make it a mighty wonder by adding braids wires (http://www.radioshack.com/product/index ... Id=2062744),add solders to beef up the circuit board traces and shunt. It may also be needed to upgrade to larger capacitors, gauge wires for both the battery and the phase wires to the motor.

Best motors to use:
200-500w geared motors
E-BikeKit 6x10 motor due to high torque & low current

Features:
Programmable
Small size
Lightweight
Long range
Good for low discharge rated batteries

Hackable features:
Higher power output
Cruise control with throttle only
Reverse
Security lock
Turbo mode
Status Indicator
Speed Limit
etc.

For hacking information, please see the links below:
http://endless-sphere.com/forums/viewtopic.php?f=2&t=12616&hilit=6fet
http://endless-sphere.com/forums/viewtopic.php?f=2&t=18641


Below is the specification:
Model: EC-064110SL-LYEN EDITION
Start immediate controller
Chipset: XCKJ8B116A (same chipset being used as in the 18 FET controller)
Circuit board version: EB206-C-3
6 x genuine IRFB 4110 MOSFET N-CH 100V (tested up to 110V before damage) for more information about the FET, click the link below:
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=IRFB4110PBF-ND
36-60V battery optimized (for higher or lower voltage & current such as 24V, 60-100V, you may need to change the resistor network to avoid damage to the LM317 linear voltage regulator)
20A is the current rate at 72v or 25A at 48v (for higher current, you may need to beef up/reinforce the trace, shunt, and reprogram it via the software)
Low voltage cut-off: 29V
Battery and motor phase wires gauge size: 12AWG (High voltage capable wires equipped)
Dimension: 115mm x 67mm x 35mm plus mount extensions

I have only 45 made since I am busy working on my other ebike projects. My intention for selling at such low price is to share the fun with other ES forum members instead of making them jealous. :wink: I finally understand why Methods mentioned the cost of labor is steep after all this and I have to agree with him from now on. These controllers are not generic controllers. I have every single one serialized. Quantity is limited, buy it now and upgrade later once your piggy bank is filled up if needed. :lol:

$89 USD free ground shipping in the United States & Canada. For other locations, please PM or email me at LYEN@HOTMAIL.COM. I accept PayPal, cash or money order. The controllers will be shipped out from me in San Francisco, California, USA. I will provide a tracking number and ship it out as soon as I have received the fund.

For only $10 more, I can include the the following:
1. CA connector
2. Regenerative enable/disable (Enabled simply by connect the wires together without the need to open the case)
3. USB-TTL 5 pin connector (for use with the USB-TTL adapter that is sold separate)

I also have the USB-TTL adapter for adjust and alter the controller settings on your computer. It has the extra 5 pin plug and a "SEND" button. It is also compatible with Windows XP/Vista/7 32/64 bit operating system (real 32/64bit drivers). $15 with purchase, $20 if purchase separately.

You may click on the PayPal Buy It Now link below. For accessories, please send money via PayPal or send me a private message for the total price. Thanks!
https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick&hosted_button_id=2VT5EFHECUMSW

If you are not satisfy with the results or if it is too fast for you, you may send it back to me within 30 days in an unmodified condition.

Update: September 3rd, 2013 > I can adjust the controller for 24V, 33V, 36V, 48V, 60V, 66V, 72V, 84V, and other battery settings upon request.
Quantity updated as of 10/22/2012: 44 left (buyer bought 1 from Westhill, Aberdeenshire, United Kingdom )
Quantity updated as of 11/3/2012: 43 left (buyer bought 1 from Davenport, CA )
Quantity updated as of 11/17/2012: 42 left (buyer bought 1 from Grand lake, Nova Scotia, Canada )
Quantity updated as of 1/16/2013: 41 left (buyer bought 1 from Rimini, Italy )
Quantity updated as of 1/19/2013: 39 left (buyer bought 2 from Alkmaar,  Netherlands )
Quantity updated as of 2/5/2013: 38 left (buyer bought 1 from Arlington, VA )
Quantity updated as of 2/5/2013: 36 left (buyer bought 2 from Portland, OR )
Quantity updated as of 2/12/2013: 35 left (buyer bought 1 from Columbia, Canada )
Quantity updated as of 2/14/2013: 34 left (buyer bought 1 from EL DORADO, CA )
Quantity updated as of 2/19/2013: 33 left (buyer bought 1 from norwich, Norfolk, United Kingdom )
Quantity updated as of 3/4/2013: 32 left (buyer bought 1 from wattrelos, France )
Quantity updated as of 3/10/2013: 31 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/20/2013: 29 left (buyer bought 2 from Quorn, Leicestershire, United Kingdom )
Quantity updated as of 3/25/2013: 28 left (buyer bought 1 from Upplands Väsby, Sweden )
Quantity updated as of 3/25/2013: 27 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/28/2013: 26 left (buyer bought 1 from Tyngsboro, MA )
Quantity updated as of 4/4/2013: 25 left (buyer bought 1 from Lihue, HI)
Quantity updated as of 4/4/2013: 24 left (buyer bought 1 from Zwingenberg, Baden-Württemberg, Germany )
Quantity updated as of 4/13/2013: 23 left (buyer bought 1 from san diego, CA)
Quantity updated as of 4/14/2013: 22 left (buyer bought 1 from Los Angeles, CA)
Quantity updated as of 4/30/2013: 20 left (buyer bought 2 from Grosseto, Italy)
Quantity updated as of 5/9/2013: 17 left (buyer bought 3 from Zwingenberg, Germany )
Quantity updated as of 5/15/2013: 16 left (buyer bought 1 from Grenoble, France )
Quantity updated as of 5/16/2013: 15 left (buyer bought 1 from Bend, OR )
Quantity updated as of 6/11/2013: 14 left (buyer bought 1 from London, United Kingdom )
Quantity updated as of 6/12/2013: 13 left (buyer bought 1 from Lemignano di collecchio, PR, Italy )
Quantity updated as of 7/19/2013: 11 left (buyer bought 2 from Cucciago, Como, Italy )
Quantity updated as of 8/6/2013: 10 left (buyer bought 1 from Riviera Beach, FL )
Quantity updated as of 8/12/2013: 9 left (buyer bought 1 from Ashfield, NSW, AUSTRALIA )
Quantity updated as of 8/18/2013: 8 left (buyer bought 1 from SANTA FE, NM )
Quantity updated as of 8/26/2013: 3 left (buyer bought 5 from Westerngrund, Germany )


It works on both 60 and 120 degree angle hall sensors motors such as the 9C, Crystalyte 40x series, 5 series, Turnigy (at up to 2200rpm only), Astro (at up to 2200rpm only).


Attached are the pictures of the controller. Please allow time for the images to load.
Image
Image

Additional accessories (prices are reflected with controller purchase only. Please contact if you are interested to buy without controller):
$15 throttle (full/half/thumb) with mated left rubber grip (very good quality) (ebikekit retails @ $36)
$19 cruise control (manually installation required)
$15 three way speed switch (manually installation required)
$15 PAS - Pedal Assist System add-on (manually installation required)
$15 electric brake levers a pair
$29 motor/controller hall/phase/throttle tester
Edited by Lyen on Tue Sep 03, 2013 7:04 pm.
Items For Sale
Please sign up here and donate your marrow to save life.
User avatar
Lyen
10 kW
10 kW
 
Posts: 727
Joined: Fri Aug 17, 2007 1:26 am
Location: San Francisco, California, USA

Revision 26: 6x4110 Sensorless Mini Monster Controller LYEN Edition $89

Postby Lyen » Fri Jul 02, 2010 5:32 am

These are for newly hand assembled 6 FET Infineon programmable brushless controllers I am selling. They are new and never used. It is originally designed for brushless motors with damaged hall sensors. You can now revive any damaged hall sensor motors and put your ebike back on the road.

The way it works is controller has a unique sensorless module to convert pulses to voltage and feed the appropriate emulated signal to the MCU (Motor Control Unit).
Image

There are other reasons for utilize the controller below:
1. You want to make more space in the motor axle for for thicker phase wires
2. You hate hall wires
3. You have a RC motor (Turnigy & Astro in this case)
4. You want to try something different
5. You think sensorless is cool
6. You are unable to figure out how to wire the sensor wires to the controller with the correct sequence
7. You want to have a backup controller just in case
8. You think sensorless is more reliable since no hall sensors and/or wires can get damaged easily by heat & water

The controller is hacker ready. It was originally a special request item from a member. But word of mouths are making it becomes more popular so I had to make a few extra to meet the demand. :)

There are lots of potential and features you can unveil and twist as you go. You can program functions such as enable power regeneration, regenerate braking, pulse width modulation, low voltage cut-off, interface with a Cycle Analyst, and others. You may also add an USB to TTL programming adapter and connect to the computer for tuning. (Electronics knowledge is required to unleash the potential however)

One unique feature on this controller is that it has an additional speed sensor circuitry built-in with an extra wire embedded for output. It is to be used with the scooter style electric bike and electric scooters that have a speedometer in the dashboard.

If you look carefully in the photos, you will notice this version also uses lock washers to secure the MOSFETs internally and the heat transfer bar outside to place tension against a nut after tightening. It is also to help prevent the nut from loosening. The MOSFETs will get overheated and damaged when detached from the heat-sink which used to be the case from the previous designs.

* For hackers, you may double and possibly triple the current output to make it a mighty wonder by adding braids wires (http://www.radioshack.com/product/index ... Id=2062744),add solders to beef up the circuit board traces and shunt. It may also be needed to upgrade to larger capacitors, gauge wires for both the battery and the phase wires to the motor.

Best motors to use:
200-500w geared motors
E-BikeKit 6x10 motor due to high torque & low current

Features:
Programmable
Small size
Lightweight
Long range
Good for low discharge rated batteries

Hackable features:
Higher power output
Cruise control with throttle only
Reverse
Security lock
Turbo mode
Status Indicator
Speed Limit
etc.

For hacking information, please see the links below:
http://endless-sphere.com/forums/viewtopic.php?f=2&t=12616&hilit=6fet
http://endless-sphere.com/forums/viewtopic.php?f=2&t=18641


Below is the specification:
Model: EC-064110SL-LYEN EDITION
Start immediate controller
Chipset: XCKJ8B116A (same chipset being used as in the 18 FET controller)
Circuit board version: EB206-C-3
6 x genuine IRFB 4110 MOSFET N-CH 100V (tested up to 110V before damage) for more information about the FET, click the link below:
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=IRFB4110PBF-ND
36-60V battery optimized (for higher or lower voltage & current such as 24V, 60-100V, you may need to change the resistor network to avoid damage to the LM317 linear voltage regulator)
20A is the current rate at 72v or 25A at 48v (for higher current, you may need to beef up/reinforce the trace, shunt, and reprogram it via the software)
Low voltage cut-off: 29V
Battery and motor phase wires gauge size: 12AWG (High voltage capable wires equipped)
Dimension: 115mm x 67mm x 35mm plus mount extensions

I have only 45 made since I am busy working on my other ebike projects. My intention for selling at such low price is to share the fun with other ES forum members instead of making them jealous. :wink: I finally understand why Methods mentioned the cost of labor is steep after all this and I have to agree with him from now on. These controllers are not generic controllers. I have every single one serialized. Quantity is limited, buy it now and upgrade later once your piggy bank is filled up if needed. :lol:

$89 USD free ground shipping in the United States & Canada. For other locations, please PM or email me at LYEN@HOTMAIL.COM. I accept PayPal, cash or money order. The controllers will be shipped out from me in San Francisco, California, USA. I will provide a tracking number and ship it out as soon as I have received the fund.

For only $10 more, I can include the the following:
1. CA connector
2. Regenerative enable/disable (Enabled simply by connect the wires together without the need to open the case)
3. USB-TTL 5 pin connector (for use with the USB-TTL adapter that is sold separate)

I also have the USB-TTL adapter for adjust and alter the controller settings on your computer. It has the extra 5 pin plug and a "SEND" button. It is also compatible with Windows XP/Vista/7 32/64 bit operating system (real 32/64bit drivers). $15 with purchase, $20 if purchase separately.

You may click on the PayPal Buy It Now link below. For accessories, please send money via PayPal or send me a private message for the total price. Thanks!
https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick&hosted_button_id=2VT5EFHECUMSW

If you are not satisfy with the results or if it is too fast for you, you may send it back to me within 30 days in an unmodified condition.

Update: August 31th, 2013 > I can adjust the controller for 24V, 33V, 36V, 48V, 60V, 66V, 72V, 84V, and other battery settings upon request.
Quantity updated as of 10/22/2012: 44 left (buyer bought 1 from Westhill, Aberdeenshire, United Kingdom )
Quantity updated as of 11/3/2012: 43 left (buyer bought 1 from Davenport, CA )
Quantity updated as of 11/17/2012: 42 left (buyer bought 1 from Grand lake, Nova Scotia, Canada )
Quantity updated as of 1/16/2013: 41 left (buyer bought 1 from Rimini, Italy )
Quantity updated as of 1/19/2013: 39 left (buyer bought 2 from Alkmaar,  Netherlands )
Quantity updated as of 2/5/2013: 38 left (buyer bought 1 from Arlington, VA )
Quantity updated as of 2/5/2013: 36 left (buyer bought 2 from Portland, OR )
Quantity updated as of 2/12/2013: 35 left (buyer bought 1 from Columbia, Canada )
Quantity updated as of 2/14/2013: 34 left (buyer bought 1 from EL DORADO, CA )
Quantity updated as of 2/19/2013: 33 left (buyer bought 1 from norwich, Norfolk, United Kingdom )
Quantity updated as of 3/4/2013: 32 left (buyer bought 1 from wattrelos, France )
Quantity updated as of 3/10/2013: 31 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/20/2013: 29 left (buyer bought 2 from Quorn, Leicestershire, United Kingdom )
Quantity updated as of 3/25/2013: 28 left (buyer bought 1 from Upplands Väsby, Sweden )
Quantity updated as of 3/25/2013: 27 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/28/2013: 26 left (buyer bought 1 from Tyngsboro, MA )
Quantity updated as of 4/4/2013: 25 left (buyer bought 1 from Lihue, HI)
Quantity updated as of 4/4/2013: 24 left (buyer bought 1 from Zwingenberg, Baden-Württemberg, Germany )
Quantity updated as of 4/13/2013: 23 left (buyer bought 1 from san diego, CA)
Quantity updated as of 4/14/2013: 22 left (buyer bought 1 from Los Angeles, CA)
Quantity updated as of 4/30/2013: 20 left (buyer bought 2 from Grosseto, Italy)
Quantity updated as of 5/9/2013: 17 left (buyer bought 3 from Zwingenberg, Germany )
Quantity updated as of 5/15/2013: 16 left (buyer bought 1 from Grenoble, France )
Quantity updated as of 5/16/2013: 15 left (buyer bought 1 from Bend, OR )
Quantity updated as of 6/11/2013: 14 left (buyer bought 1 from London, United Kingdom )
Quantity updated as of 6/12/2013: 13 left (buyer bought 1 from Lemignano di collecchio, PR, Italy )
Quantity updated as of 7/19/2013: 11 left (buyer bought 2 from Cucciago, Como, Italy )
Quantity updated as of 8/6/2013: 10 left (buyer bought 1 from Riviera Beach, FL )
Quantity updated as of 8/12/2013: 9 left (buyer bought 1 from Ashfield, NSW, AUSTRALIA )
Quantity updated as of 8/18/2013: 8 left (buyer bought 1 from SANTA FE, NM )
Quantity updated as of 8/26/2013: 3 left (buyer bought 5 from Westerngrund, Germany )


It works on both 60 and 120 degree angle hall sensors motors such as the 9C, Crystalyte 40x series, 5 series, Turnigy (at up to 2200rpm only), Astro (at up to 2200rpm only).


Attached are the pictures of the controller. Please allow time for the images to load.
Image
Image

Additional accessories (prices are reflected with controller purchase only. Please contact if you are interested to buy without controller):
$15 throttle (full/half/thumb) with mated left rubber grip (very good quality) (ebikekit retails @ $36)
$19 cruise control (manually installation required)
$15 three way speed switch (manually installation required)
$15 PAS - Pedal Assist System add-on (manually installation required)
$15 electric brake levers a pair
$29 motor/controller hall/phase/throttle tester
Edited by Lyen on Sat Aug 31, 2013 4:22 pm.
Items For Sale
Please sign up here and donate your marrow to save life.
User avatar
Lyen
10 kW
10 kW
 
Posts: 727
Joined: Fri Aug 17, 2007 1:26 am
Location: San Francisco, California, USA

Revision 25: 6x4110 Sensorless Mini Monster Controller LYEN Edition $89

Postby Lyen » Fri Jul 02, 2010 5:32 am

These are for newly hand assembled 6 FET Infineon programmable brushless controllers I am selling. They are new and never used. It is originally designed for brushless motors with damaged hall sensors. You can now revive any damaged hall sensor motors and put your ebike back on the road.

The way it works is controller has a unique sensorless module to convert pulses to voltage and feed the appropriate emulated signal to the MCU (Motor Control Unit).
Image

There are other reasons for utilize the controller below:
1. You want to make more space in the motor axle for for thicker phase wires
2. You hate hall wires
3. You have a RC motor (Turnigy & Astro in this case)
4. You want to try something different
5. You think sensorless is cool
6. You are unable to figure out how to wire the sensor wires to the controller with the correct sequence
7. You want to have a backup controller just in case
8. You think sensorless is more reliable since no hall sensors and/or wires can get damaged easily by heat & water

The controller is hacker ready. It was originally a special request item from a member. But word of mouths are making it becomes more popular so I had to make a few extra to meet the demand. :)

There are lots of potential and features you can unveil and twist as you go. You can program functions such as enable power regeneration, regenerate braking, pulse width modulation, low voltage cut-off, interface with a Cycle Analyst, and others. You may also add an USB to TTL programming adapter and connect to the computer for tuning. (Electronics knowledge is required to unleash the potential however)

One unique feature on this controller is that it has an additional speed sensor circuitry built-in with an extra wire embedded for output. It is to be used with the scooter style electric bike and electric scooters that have a speedometer in the dashboard.

If you look carefully in the photos, you will notice this version also uses lock washers to secure the MOSFETs internally and the heat transfer bar outside to place tension against a nut after tightening. It is also to help prevent the nut from loosening. The MOSFETs will get overheated and damaged when detached from the heat-sink which used to be the case from the previous designs.

* For hackers, you may double and possibly triple the current output to make it a mighty wonder by adding braids wires (http://www.radioshack.com/product/index ... Id=2062744),add solders to beef up the circuit board traces and shunt. It may also be needed to upgrade to larger capacitors, gauge wires for both the battery and the phase wires to the motor.

Best motors to use:
200-500w geared motors
E-BikeKit 6x10 motor due to high torque & low current

Features:
Programmable
Small size
Lightweight
Long range
Good for low discharge rated batteries

Hackable features:
Higher power output
Cruise control with throttle only
Reverse
Security lock
Turbo mode
Status Indicator
Speed Limit
etc.

For hacking information, please see the links below:
http://endless-sphere.com/forums/viewtopic.php?f=2&t=12616&hilit=6fet
http://endless-sphere.com/forums/viewtopic.php?f=2&t=18641


Below is the specification:
Model: EC-064110SL-LYEN EDITION
Start immediate controller
Chipset: XCKJ8B116A (same chipset being used as in the 18 FET controller)
Circuit board version: EB206-C-3
6 x genuine IRFB 4110 MOSFET N-CH 100V (tested up to 110V before damage) for more information about the FET, click the link below:
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=IRFB4110PBF-ND
36-60V battery optimized (for higher or lower voltage & current such as 24V, 60-100V, you may need to change the resistor network to avoid damage to the LM317 linear voltage regulator)
20A is the current rate at 72v or 25A at 48v (for higher current, you may need to beef up/reinforce the trace, shunt, and reprogram it via the software)
Low voltage cut-off: 29V
Battery and motor phase wires gauge size: 12AWG (High voltage capable wires equipped)
Dimension: 115mm x 67mm x 35mm plus mount extensions

I have only 40 made since I am busy working on my other ebike projects. My intention for selling at such low price is to share the fun with other ES forum members instead of making them jealous. :wink: I finally understand why Methods mentioned the cost of labor is steep after all this and I have to agree with him from now on. These controllers are not generic controllers. I have every single one serialized. Quantity is limited, buy it now and upgrade later once your piggy bank is filled up if needed. :lol:

$89 USD free ground shipping in the United States & Canada. For other locations, please PM or email me at LYEN@HOTMAIL.COM. I accept PayPal, cash or money order. The controllers will be shipped out from me in San Francisco, California, USA. I will provide a tracking number and ship it out as soon as I have received the fund.

For only $10 more, I can include the the following:
1. CA connector
2. Regenerative enable/disable (Enabled simply by connect the wires together without the need to open the case)
3. USB-TTL 5 pin connector (for use with the USB-TTL adapter that is sold separate)

I also have the USB-TTL adapter for adjust and alter the controller settings on your computer. It has the extra 5 pin plug and a "SEND" button. It is also compatible with Windows XP/Vista/7 32/64 bit operating system (real 32/64bit drivers). $15 with purchase, $20 if purchase separately.

You may click on the PayPal Buy It Now link below. For accessories, please send money via PayPal or send me a private message for the total price. Thanks!
https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick&hosted_button_id=2VT5EFHECUMSW

If you are not satisfy with the results or if it is too fast for you, you may send it back to me within 30 days in an unmodified condition.

Update: August 20th, 2013 > I can adjust the controller for 24V, 33V, 36V, 48V, 60V, 66V, 72V, 84V, and other battery settings upon request.
Quantity updated as of 8/25/2012: 39 left (buyer bought 1 from Lemberg, Germany )
Quantity updated as of 10/22/2012: 38 left (buyer bought 1 from Westhill, Aberdeenshire, United Kingdom )
Quantity updated as of 11/3/2012: 37 left (buyer bought 1 from Davenport, CA )
Quantity updated as of 11/17/2012: 36 left (buyer bought 1 from Grand lake, Nova Scotia, Canada )
Quantity updated as of 1/16/2013: 35 left (buyer bought 1 from Rimini, Italy )
Quantity updated as of 1/19/2013: 33 left (buyer bought 2 from Alkmaar,  Netherlands )
Quantity updated as of 2/5/2013: 32 left (buyer bought 1 from Arlington, VA )
Quantity updated as of 2/5/2013: 30 left (buyer bought 2 from Portland, OR )
Quantity updated as of 2/12/2013: 29 left (buyer bought 1 from Columbia, Canada )
Quantity updated as of 2/14/2013: 28 left (buyer bought 1 from EL DORADO, CA )
Quantity updated as of 2/19/2013: 27 left (buyer bought 1 from norwich, Norfolk, United Kingdom )
Quantity updated as of 3/4/2013: 26 left (buyer bought 1 from wattrelos, France )
Quantity updated as of 3/10/2013: 25 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/20/2013: 23 left (buyer bought 2 from Quorn, Leicestershire, United Kingdom )
Quantity updated as of 3/25/2013: 22 left (buyer bought 1 from Upplands Väsby, Sweden )
Quantity updated as of 3/25/2013: 21 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/28/2013: 20 left (buyer bought 1 from Tyngsboro, MA )
Quantity updated as of 4/4/2013: 19 left (buyer bought 1 from Lihue, HI)
Quantity updated as of 4/4/2013: 18 left (buyer bought 1 from Zwingenberg, Baden-Württemberg, Germany )
Quantity updated as of 4/13/2013: 17 left (buyer bought 1 from san diego, CA)
Quantity updated as of 4/14/2013: 16 left (buyer bought 1 from Los Angeles, CA)
Quantity updated as of 4/30/2013: 14 left (buyer bought 2 from Grosseto, Italy)
Quantity updated as of 5/9/2013: 11 left (buyer bought 3 from Zwingenberg, Germany )
Quantity updated as of 5/15/2013: 10 left (buyer bought 1 from Grenoble, France )
Quantity updated as of 5/16/2013: 9 left (buyer bought 1 from Bend, OR )
Quantity updated as of 6/11/2013: 8 left (buyer bought 1 from London, United Kingdom )
Quantity updated as of 6/12/2013: 7 left (buyer bought 1 from Lemignano di collecchio, PR, Italy )
Quantity updated as of 7/19/2013: 5 left (buyer bought 2 from Cucciago, Como, Italy )
Quantity updated as of 8/6/2013: 4 left (buyer bought 1 from Riviera Beach, FL )
Quantity updated as of 8/12/2013: 3 left (buyer bought 1 from Ashfield, NSW, AUSTRALIA )
Quantity updated as of 8/18/2013: 2 left (buyer bought 1 from SANTA FE, NM )


It works on both 60 and 120 degree angle hall sensors motors such as the 9C, Crystalyte 40x series, 5 series, Turnigy (at up to 2200rpm only), Astro (at up to 2200rpm only).


Attached are the pictures of the controller. Please allow time for the images to load.
Image
Image

Additional accessories (prices are reflected with controller purchase only. Please contact if you are interested to buy without controller):
$15 throttle (full/half/thumb) with mated left rubber grip (very good quality) (ebikekit retails @ $36)
$19 cruise control (manually installation required)
$15 three way speed switch (manually installation required)
$15 PAS - Pedal Assist System add-on (manually installation required)
$15 electric brake levers a pair
$29 motor/controller hall/phase/throttle tester
Edited by Lyen on Tue Aug 20, 2013 5:52 pm.
Items For Sale
Please sign up here and donate your marrow to save life.
User avatar
Lyen
10 kW
10 kW
 
Posts: 727
Joined: Fri Aug 17, 2007 1:26 am
Location: San Francisco, California, USA

Revision 24: 6x4110 Sensorless Mini Monster Controller LYEN Edition $89

Postby Lyen » Fri Jul 02, 2010 5:32 am

These are for newly hand assembled 6 FET Infineon programmable brushless controllers I am selling. They are new and never used. It is originally designed for brushless motors with damaged hall sensors. You can now revive any damaged hall sensor motors and put your ebike back on the road.

The way it works is controller has a unique sensorless module to convert pulses to voltage and feed the appropriate emulated signal to the MCU (Motor Control Unit).
Image

There are other reasons for utilize the controller below:
1. You want to make more space in the motor axle for for thicker phase wires
2. You hate hall wires
3. You have a RC motor (Turnigy & Astro in this case)
4. You want to try something different
5. You think sensorless is cool
6. You are unable to figure out how to wire the sensor wires to the controller with the correct sequence
7. You want to have a backup controller just in case
8. You think sensorless is more reliable since no hall sensors and/or wires can get damaged easily by heat & water

The controller is hacker ready. It was originally a special request item from a member. But word of mouths are making it becomes more popular so I had to make a few extra to meet the demand. :)

There are lots of potential and features you can unveil and twist as you go. You can program functions such as enable power regeneration, regenerate braking, pulse width modulation, low voltage cut-off, interface with a Cycle Analyst, and others. You may also add an USB to TTL programming adapter and connect to the computer for tuning. (Electronics knowledge is required to unleash the potential however)

One unique feature on this controller is that it has an additional speed sensor circuitry built-in with an extra wire embedded for output. It is to be used with the scooter style electric bike and electric scooters that have a speedometer in the dashboard.

If you look carefully in the photos, you will notice this version also uses lock washers to secure the MOSFETs internally and the heat transfer bar outside to place tension against a nut after tightening. It is also to help prevent the nut from loosening. The MOSFETs will get overheated and damaged when detached from the heat-sink which used to be the case from the previous designs.

* For hackers, you may double and possibly triple the current output to make it a mighty wonder by adding braids wires (http://www.radioshack.com/product/index ... Id=2062744),add solders to beef up the circuit board traces and shunt. It may also be needed to upgrade to larger capacitors, gauge wires for both the battery and the phase wires to the motor.

Best motors to use:
200-500w geared motors
E-BikeKit 6x10 motor due to high torque & low current

Features:
Programmable
Small size
Lightweight
Long range
Good for low discharge rated batteries

Hackable features:
Higher power output
Cruise control with throttle only
Reverse
Security lock
Turbo mode
Status Indicator
Speed Limit
etc.

For hacking information, please see the links below:
http://endless-sphere.com/forums/viewtopic.php?f=2&t=12616&hilit=6fet
http://endless-sphere.com/forums/viewtopic.php?f=2&t=18641


Below is the specification:
Model: EC-064110SL-LYEN EDITION
Start immediate controller
Chipset: XCKJ8B116A (same chipset being used as in the 18 FET controller)
Circuit board version: EB206-C-3
6 x genuine IRFB 4110 MOSFET N-CH 100V (tested up to 110V before damage) for more information about the FET, click the link below:
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=IRFB4110PBF-ND
36-60V battery optimized (for higher or lower voltage & current such as 24V, 60-100V, you may need to change the resistor network to avoid damage to the LM317 linear voltage regulator)
20A is the current rate at 72v or 25A at 48v (for higher current, you may need to beef up/reinforce the trace, shunt, and reprogram it via the software)
Low voltage cut-off: 29V
Battery and motor phase wires gauge size: 12AWG (High voltage capable wires equipped)
Dimension: 115mm x 67mm x 35mm plus mount extensions

I have only 40 made since I am busy working on my other ebike projects. My intention for selling at such low price is to share the fun with other ES forum members instead of making them jealous. :wink: I finally understand why Methods mentioned the cost of labor is steep after all this and I have to agree with him from now on. These controllers are not generic controllers. I have every single one serialized. Quantity is limited, buy it now and upgrade later once your piggy bank is filled up if needed. :lol:

$89 USD free ground shipping in the United States & Canada. For other locations, please PM or email me at LYEN@HOTMAIL.COM. I accept PayPal, cash or money order. The controllers will be shipped out from me in San Francisco, California, USA. I will provide a tracking number and ship it out as soon as I have received the fund.

For only $10 more, I can include the the following:
1. CA connector
2. Regenerative enable/disable (Enabled simply by connect the wires together without the need to open the case)
3. USB-TTL 5 pin connector (for use with the USB-TTL adapter that is sold separate)

I also have the USB-TTL adapter for adjust and alter the controller settings on your computer. It has the extra 5 pin plug and a "SEND" button. It is also compatible with Windows XP/Vista/7 32/64 bit operating system (real 32/64bit drivers). $15 with purchase, $20 if purchase separately.

You may click on the PayPal Buy It Now link below. For accessories, please send money via PayPal or send me a private message for the total price. Thanks!
https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick&hosted_button_id=2VT5EFHECUMSW

If you are not satisfy with the results or if it is too fast for you, you may send it back to me within 30 days in an unmodified condition.

Update: August 17th, 2013 > I can adjust the controller for 24V, 33V, 36V, 48V, 60V, 66V, 72V, 84V, and other battery settings upon request.
Quantity updated as of 6/21/2012: 39 left (buyer bought 1 from Lyme Regis,  Dorset, United Kingdom )
Quantity updated as of 8/19/2012: 38 left (buyer bought 1 from E. Falmouth, MA)
Quantity updated as of 8/25/2012: 37 left (buyer bought 1 from Lemberg, Germany )
Quantity updated as of 10/22/2012: 36 left (buyer bought 1 from Westhill, Aberdeenshire, United Kingdom )
Quantity updated as of 11/3/2012: 35 left (buyer bought 1 from Davenport, CA )
Quantity updated as of 11/17/2012: 34 left (buyer bought 1 from Grand lake, Nova Scotia, Canada )
Quantity updated as of 1/16/2013: 33 left (buyer bought 1 from Rimini, Italy )
Quantity updated as of 1/19/2013: 31 left (buyer bought 2 from Alkmaar,  Netherlands )
Quantity updated as of 2/5/2013: 30 left (buyer bought 1 from Arlington, VA )
Quantity updated as of 2/5/2013: 28 left (buyer bought 2 from Portland, OR )
Quantity updated as of 2/12/2013: 27 left (buyer bought 1 from Columbia, Canada )
Quantity updated as of 2/14/2013: 26 left (buyer bought 1 from EL DORADO, CA )
Quantity updated as of 2/19/2013: 25 left (buyer bought 1 from norwich, Norfolk, United Kingdom )
Quantity updated as of 3/4/2013: 24 left (buyer bought 1 from wattrelos, France )
Quantity updated as of 3/10/2013: 23 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/20/2013: 21 left (buyer bought 2 from Quorn, Leicestershire, United Kingdom )
Quantity updated as of 3/25/2013: 20 left (buyer bought 1 from Upplands Väsby, Sweden )
Quantity updated as of 3/25/2013: 19 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/28/2013: 18 left (buyer bought 1 from Tyngsboro, MA )
Quantity updated as of 4/4/2013: 17 left (buyer bought 1 from Lihue, HI)
Quantity updated as of 4/4/2013: 16 left (buyer bought 1 from Zwingenberg, Baden-Württemberg, Germany )
Quantity updated as of 4/13/2013: 15 left (buyer bought 1 from san diego, CA)
Quantity updated as of 4/14/2013: 14 left (buyer bought 1 from Los Angeles, CA)
Quantity updated as of 4/30/2013: 12 left (buyer bought 2 from Grosseto, Italy)
Quantity updated as of 5/9/2013: 9 left (buyer bought 3 from Zwingenberg, Germany )
Quantity updated as of 5/15/2013: 8 left (buyer bought 1 from Grenoble, France )
Quantity updated as of 5/16/2013: 7 left (buyer bought 1 from Bend, OR )
Quantity updated as of 6/11/2013: 6 left (buyer bought 1 from London, United Kingdom )
Quantity updated as of 6/12/2013: 5 left (buyer bought 1 from Lemignano di collecchio, PR, Italy )
Quantity updated as of 7/19/2013: 3 left (buyer bought 2 from Cucciago, Como, Italy )
Quantity updated as of 8/6/2013: 2 left (buyer bought 1 from Riviera Beach, FL )
Quantity updated as of 8/12/2013: 1 left (buyer bought 1 from Ashfield, NSW, AUSTRALIA )


It works on both 60 and 120 degree angle hall sensors motors such as the 9C, Crystalyte 40x series, 5 series, Turnigy (at up to 2200rpm only), Astro (at up to 2200rpm only).


Attached are the pictures of the controller. Please allow time for the images to load.
Image
Image

Additional accessories (prices are reflected with controller purchase only. Please contact if you are interested to buy without controller):
$15 throttle (full/half/thumb) with mated left rubber grip (very good quality) (ebikekit retails @ $36)
$19 cruise control (manually installation required)
$15 three way speed switch (manually installation required)
$15 PAS - Pedal Assist System add-on (manually installation required)
$15 electric brake levers a pair
$29 motor/controller hall/phase/throttle tester
Edited by Lyen on Sat Aug 17, 2013 5:45 pm.
Items For Sale
Please sign up here and donate your marrow to save life.
User avatar
Lyen
10 kW
10 kW
 
Posts: 727
Joined: Fri Aug 17, 2007 1:26 am
Location: San Francisco, California, USA

Revision 23: 6x4110 Sensorless Mini Monster Controller LYEN Edition $89

Postby Lyen » Fri Jul 02, 2010 5:32 am

These are for newly hand assembled 6 FET Infineon programmable brushless controllers I am selling. They are new and never used. It is originally designed for brushless motors with damaged hall sensors. You can now revive any damaged hall sensor motors and put your ebike back on the road.

The way it works is controller has a unique sensorless module to convert pulses to voltage and feed the appropriate emulated signal to the MCU (Motor Control Unit).
Image

There are other reasons for utilize the controller below:
1. You want to make more space in the motor axle for for thicker phase wires
2. You hate hall wires
3. You have a RC motor (Turnigy & Astro in this case)
4. You want to try something different
5. You think sensorless is cool
6. You are unable to figure out how to wire the sensor wires to the controller with the correct sequence
7. You want to have a backup controller just in case
8. You think sensorless is more reliable since no hall sensors and/or wires can get damaged easily by heat & water

The controller is hacker ready. It was originally a special request item from a member. But word of mouths are making it becomes more popular so I had to make a few extra to meet the demand. :)

There are lots of potential and features you can unveil and twist as you go. You can program functions such as enable power regeneration, regenerate braking, pulse width modulation, low voltage cut-off, interface with a Cycle Analyst, and others. You may also add an USB to TTL programming adapter and connect to the computer for tuning. (Electronics knowledge is required to unleash the potential however)

One unique feature on this controller is that it has an additional speed sensor circuitry built-in with an extra wire embedded for output. It is to be used with the scooter style electric bike and electric scooters that have a speedometer in the dashboard.

If you look carefully in the photos, you will notice this version also uses lock washers to secure the MOSFETs internally and the heat transfer bar outside to place tension against a nut after tightening. It is also to help prevent the nut from loosening. The MOSFETs will get overheated and damaged when detached from the heat-sink which used to be the case from the previous designs.

* For hackers, you may double and possibly triple the current output to make it a mighty wonder by adding braids wires (http://www.radioshack.com/product/index ... Id=2062744),add solders to beef up the circuit board traces and shunt. It may also be needed to upgrade to larger capacitors, gauge wires for both the battery and the phase wires to the motor.

Best motors to use:
200-500w geared motors
E-BikeKit 6x10 motor due to high torque & low current

Features:
Programmable
Small size
Lightweight
Long range
Good for low discharge rated batteries

Hackable features:
Higher power output
Cruise control with throttle only
Reverse
Security lock
Turbo mode
Status Indicator
Speed Limit
etc.

For hacking information, please see the links below:
http://endless-sphere.com/forums/viewtopic.php?f=2&t=12616&hilit=6fet
http://endless-sphere.com/forums/viewtopic.php?f=2&t=18641


Below is the specification:
Model: EC-064110SL-LYEN EDITION
Start immediate controller
Chipset: XCKJ8B116A (same chipset being used as in the 18 FET controller)
Circuit board version: EB206-C-3
6 x genuine IRFB 4110 MOSFET N-CH 100V (tested up to 110V before damage) for more information about the FET, click the link below:
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=IRFB4110PBF-ND
36-60V battery optimized (for higher or lower voltage & current such as 24V, 60-100V, you may need to change the resistor network to avoid damage to the LM317 linear voltage regulator)
20A is the current rate at 72v or 25A at 48v (for higher current, you may need to beef up/reinforce the trace, shunt, and reprogram it via the software)
Low voltage cut-off: 29V
Battery and motor phase wires gauge size: 12AWG (High voltage capable wires equipped)
Dimension: 115mm x 67mm x 35mm plus mount extensions

I have only 40 made since I am busy working on my other ebike projects. My intention for selling at such low price is to share the fun with other ES forum members instead of making them jealous. :wink: I finally understand why Methods mentioned the cost of labor is steep after all this and I have to agree with him from now on. These controllers are not generic controllers. I have every single one serialized. Quantity is limited, buy it now and upgrade later once your piggy bank is filled up if needed. :lol:

$89 USD free ground shipping in the United States & Canada. For other locations, please PM or email me at LYEN@HOTMAIL.COM. I accept PayPal, cash or money order. The controllers will be shipped out from me in San Francisco, California, USA. I will provide a tracking number and ship it out as soon as I have received the fund.

For only $10 more, I can include the the following:
1. CA connector
2. Regenerative enable/disable (Enabled simply by connect the wires together without the need to open the case)
3. USB-TTL 5 pin connector (for use with the USB-TTL adapter that is sold separate)

I also have the USB-TTL adapter for adjust and alter the controller settings on your computer. It has the extra 5 pin plug and a "SEND" button. It is also compatible with Windows XP/Vista/7 32/64 bit operating system (real 32/64bit drivers). $15 with purchase, $20 if purchase separately.

You may click on the PayPal Buy It Now link below. For accessories, please send money via PayPal or send me a private message for the total price. Thanks!
https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick&hosted_button_id=2VT5EFHECUMSW

If you are not satisfy with the results or if it is too fast for you, you may send it back to me within 30 days in an unmodified condition.

Update: August 3rd, 2013 > I can adjust the controller for 24V, 33V, 36V, 48V, 60V, 66V, 72V, 84V, and other battery settings upon request.
Quantity updated as of 6/21/2012: 39 left (buyer bought 1 from Lyme Regis,  Dorset, United Kingdom )
Quantity updated as of 8/19/2012: 38 left (buyer bought 1 from E. Falmouth, MA)
Quantity updated as of 8/25/2012: 37 left (buyer bought 1 from Lemberg, Germany )
Quantity updated as of 10/22/2012: 36 left (buyer bought 1 from Westhill, Aberdeenshire, United Kingdom )
Quantity updated as of 11/3/2012: 35 left (buyer bought 1 from Davenport, CA )
Quantity updated as of 11/17/2012: 34 left (buyer bought 1 from Grand lake, Nova Scotia, Canada )
Quantity updated as of 1/16/2013: 33 left (buyer bought 1 from Rimini, Italy )
Quantity updated as of 1/19/2013: 31 left (buyer bought 2 from Alkmaar,  Netherlands )
Quantity updated as of 2/5/2013: 30 left (buyer bought 1 from Arlington, VA )
Quantity updated as of 2/5/2013: 28 left (buyer bought 2 from Portland, OR )
Quantity updated as of 2/12/2013: 27 left (buyer bought 1 from Columbia, Canada )
Quantity updated as of 2/14/2013: 26 left (buyer bought 1 from EL DORADO, CA )
Quantity updated as of 2/19/2013: 25 left (buyer bought 1 from norwich, Norfolk, United Kingdom )
Quantity updated as of 3/4/2013: 24 left (buyer bought 1 from wattrelos, France )
Quantity updated as of 3/10/2013: 23 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/20/2013: 21 left (buyer bought 2 from Quorn, Leicestershire, United Kingdom )
Quantity updated as of 3/25/2013: 20 left (buyer bought 1 from Upplands Väsby, Sweden )
Quantity updated as of 3/25/2013: 19 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/28/2013: 18 left (buyer bought 1 from Tyngsboro, MA )
Quantity updated as of 4/4/2013: 17 left (buyer bought 1 from Lihue, HI)
Quantity updated as of 4/4/2013: 16 left (buyer bought 1 from Zwingenberg, Baden-Württemberg, Germany )
Quantity updated as of 4/13/2013: 15 left (buyer bought 1 from san diego, CA)
Quantity updated as of 4/14/2013: 14 left (buyer bought 1 from Los Angeles, CA)
Quantity updated as of 4/30/2013: 12 left (buyer bought 2 from Grosseto, Italy)
Quantity updated as of 5/9/2013: 9 left (buyer bought 3 from Zwingenberg, Germany )
Quantity updated as of 5/15/2013: 8 left (buyer bought 1 from Grenoble, France )
Quantity updated as of 5/16/2013: 7 left (buyer bought 1 from Bend, OR )
Quantity updated as of 6/11/2013: 6 left (buyer bought 1 from London, United Kingdom )
Quantity updated as of 6/12/2013: 5 left (buyer bought 1 from Lemignano di collecchio, PR, Italy )
Quantity updated as of 7/19/2013: 3 left (buyer bought 2 from Cucciago, Como, Italy )


It works on both 60 and 120 degree angle hall sensors motors such as the 9C, Crystalyte 40x series, 5 series, Turnigy (at up to 2200rpm only), Astro (at up to 2200rpm only).


Attached are the pictures of the controller. Please allow time for the images to load.
Image
Image

Additional accessories (prices are reflected with controller purchase only. Please contact if you are interested to buy without controller):
$15 throttle (full/half/thumb) with mated left rubber grip (very good quality) (ebikekit retails @ $36)
$19 cruise control (manually installation required)
$15 three way speed switch (manually installation required)
$15 PAS - Pedal Assist System add-on (manually installation required)
$15 electric brake levers a pair
$29 motor/controller hall/phase/throttle tester
Edited by Lyen on Sat Aug 03, 2013 5:42 pm.
Items For Sale
Please sign up here and donate your marrow to save life.
User avatar
Lyen
10 kW
10 kW
 
Posts: 727
Joined: Fri Aug 17, 2007 1:26 am
Location: San Francisco, California, USA

Revision 22: 6x4110 Sensorless Mini Monster Controller LYEN Edition $89

Postby Lyen » Fri Jul 02, 2010 5:32 am

These are for newly hand assembled 6 FET Infineon programmable brushless controllers I am selling. They are new and never used. It is originally designed for brushless motors with damaged hall sensors. You can now revive any damaged hall sensor motors and put your ebike back on the road.

The way it works is controller has a unique sensorless module to convert pulses to voltage and feed the appropriate emulated signal to the MCU (Motor Control Unit).
Image

There are other reasons for utilize the controller below:
1. You want to make more space in the motor axle for for thicker phase wires
2. You hate hall wires
3. You have a RC motor (Turnigy & Astro in this case)
4. You want to try something different
5. You think sensorless is cool
6. You are unable to figure out how to wire the sensor wires to the controller with the correct sequence
7. You want to have a backup controller just in case
8. You think sensorless is more reliable since no hall sensors and/or wires can get damaged easily by heat & water

The controller is hacker ready. It was originally a special request item from a member. But word of mouths are making it becomes more popular so I had to make a few extra to meet the demand. :)

There are lots of potential and features you can unveil and twist as you go. You can program functions such as enable power regeneration, regenerate braking, pulse width modulation, low voltage cut-off, interface with a Cycle Analyst, and others. You may also add an USB to TTL programming adapter and connect to the computer for tuning. (Electronics knowledge is required to unleash the potential however)

One unique feature on this controller is that it has an additional speed sensor circuitry built-in with an extra wire embedded for output. It is to be used with the scooter style electric bike and electric scooters that have a speedometer in the dashboard.

If you look carefully in the photos, you will notice this version also uses lock washers to secure the MOSFETs internally and the heat transfer bar outside to place tension against a nut after tightening. It is also to help prevent the nut from loosening. The MOSFETs will get overheated and damaged when detached from the heat-sink which used to be the case from the previous designs.

* For hackers, you may double and possibly triple the current output to make it a mighty wonder by adding braids wires (http://www.radioshack.com/product/index ... Id=2062744),add solders to beef up the circuit board traces and shunt. It may also be needed to upgrade to larger capacitors, gauge wires for both the battery and the phase wires to the motor.

Best motors to use:
200-500w geared motors
E-BikeKit 6x10 motor due to high torque & low current

Features:
Programmable
Small size
Lightweight
Long range
Good for low discharge rated batteries

Hackable features:
Higher power output
Cruise control with throttle only
Reverse
Security lock
Turbo mode
Status Indicator
Speed Limit
etc.

For hacking information, please see the links below:
http://endless-sphere.com/forums/viewtopic.php?f=2&t=12616&hilit=6fet
http://endless-sphere.com/forums/viewtopic.php?f=2&t=18641


Below is the specification:
Model: EC-064110SL-LYEN EDITION
Start immediate controller
Chipset: XCKJ8B116A (same chipset being used as in the 18 FET controller)
Circuit board version: EB206-C-3
6 x genuine IRFB 4110 MOSFET N-CH 100V (tested up to 110V before damage) for more information about the FET, click the link below:
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=IRFB4110PBF-ND
36-60V battery optimized (for higher or lower voltage & current such as 24V, 60-100V, you may need to change the resistor network to avoid damage to the LM317 linear voltage regulator)
20A is the current rate at 72v or 25A at 48v (for higher current, you may need to beef up/reinforce the trace, shunt, and reprogram it via the software)
Low voltage cut-off: 29V
Battery and motor phase wires gauge size: 12AWG (High voltage capable wires equipped)
Dimension: 115mm x 67mm x 35mm plus mount extensions

I have only 40 made since I am busy working on my other ebike projects. My intention for selling at such low price is to share the fun with other ES forum members instead of making them jealous. :wink: I finally understand why Methods mentioned the cost of labor is steep after all this and I have to agree with him from now on. These controllers are not generic controllers. I have every single one serialized. Quantity is limited, buy it now and upgrade later once your piggy bank is filled up if needed. :lol:

$89 USD free ground shipping in the United States & Canada. For other locations, please PM or email me at LYEN@HOTMAIL.COM. I accept PayPal, cash or money order. The controllers will be shipped out from me in San Francisco, California, USA. I will provide a tracking number and ship it out as soon as I have received the fund.

For only $10 more, I can include the the following:
1. CA connector
2. Regenerative enable/disable (Enabled simply by connect the wires together without the need to open the case)
3. USB-TTL 5 pin connector (for use with the USB-TTL adapter that is sold separate)

I also have the USB-TTL adapter for adjust and alter the controller settings on your computer. It has the extra 5 pin plug and a "SEND" button. It is also compatible with Windows XP/Vista/7 32/64 bit operating system (real 32/64bit drivers). $15 with purchase, $20 if purchase separately.

You may click on the PayPal Buy It Now link below. For accessories, please send money via PayPal or send me a private message for the total price. Thanks!
https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick&hosted_button_id=2VT5EFHECUMSW

If you are not satisfy with the results or if it is too fast for you, you may send it back to me within 30 days in an unmodified condition.

Update: August 1st, 2013 > I can adjust the controller for 24V, 33V, 36V, 48V, 60V, 66V, 72V, 84V, and other battery settings upon request.
Quantity updated as of 6/21/2012: 39 left (buyer bought 1 from Lyme Regis,  Dorset, United Kingdom )
Quantity updated as of 8/19/2012: 38 left (buyer bought 1 from E. Falmouth, MA)
Quantity updated as of 8/25/2012: 37 left (buyer bought 1 from Lemberg, Germany )
Quantity updated as of 10/22/2012: 36 left (buyer bought 1 from Westhill, Aberdeenshire, United Kingdom )
Quantity updated as of 11/3/2012: 35 left (buyer bought 1 from Davenport, CA )
Quantity updated as of 11/17/2012: 34 left (buyer bought 1 from Grand lake, Nova Scotia, Canada )
Quantity updated as of 1/16/2013: 33 left (buyer bought 1 from Rimini, Italy )
Quantity updated as of 1/19/2013: 31 left (buyer bought 2 from Alkmaar,  Netherlands )
Quantity updated as of 2/5/2013: 30 left (buyer bought 1 from Arlington, VA )
Quantity updated as of 2/5/2013: 28 left (buyer bought 2 from Portland, OR )
Quantity updated as of 2/12/2013: 27 left (buyer bought 1 from Columbia, Canada )
Quantity updated as of 2/14/2013: 26 left (buyer bought 1 from EL DORADO, CA )
Quantity updated as of 2/19/2013: 25 left (buyer bought 1 from norwich, Norfolk, United Kingdom )
Quantity updated as of 3/4/2013: 24 left (buyer bought 1 from wattrelos, France )
Quantity updated as of 3/10/2013: 23 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/20/2013: 21 left (buyer bought 2 from Quorn, Leicestershire, United Kingdom )
Quantity updated as of 3/25/2013: 20 left (buyer bought 1 from Upplands Väsby, Sweden )
Quantity updated as of 3/25/2013: 19 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/28/2013: 18 left (buyer bought 1 from Tyngsboro, MA )
Quantity updated as of 4/4/2013: 17 left (buyer bought 1 from Lihue, HI)
Quantity updated as of 4/4/2013: 16 left (buyer bought 1 from Zwingenberg, Baden-Württemberg, Germany )
Quantity updated as of 4/13/2013: 15 left (buyer bought 1 from san diego, CA)
Quantity updated as of 4/14/2013: 14 left (buyer bought 1 from Los Angeles, CA)
Quantity updated as of 4/30/2013: 12 left (buyer bought 2 from Grosseto, Italy)
Quantity updated as of 5/9/2013: 9 left (buyer bought 3 from Zwingenberg, Germany )
Quantity updated as of 5/15/2013: 8 left (buyer bought 1 from Grenoble, France )
Quantity updated as of 5/16/2013: 7 left (buyer bought 1 from Bend, OR )
Quantity updated as of 6/11/2013: 6 left (buyer bought 1 from London, United Kingdom )
Quantity updated as of 6/12/2013: 5 left (buyer bought 1 from Lemignano di collecchio, PR, Italy )
Quantity updated as of 7/19/2013: 3 left (buyer bought 2 from Cucciago, Como, Italy )


It works on both 60 and 120 degree angle hall sensors motors such as the 9C, Crystalyte 40x series, 5 series, Turnigy (at up to 2200rpm only), Astro (at up to 2200rpm only).


Attached are the pictures of the controller. Please allow time for the images to load.
Image
Image

Additional accessories (prices are reflected with controller purchase only. Please contact if you are interested to buy without controller):
$15 throttle (full/half/thumb) with mated left rubber grip (very good quality) (ebikekit retails @ $36)
$19 cruise control (manually installation required)
$15 three way speed switch (manually installation required)
$15 PAS - Pedal Assist System add-on (manually installation required)
$15 electric brake levers a pair
$29 motor/controller hall/phase/throttle tester
Edited by Lyen on Thu Aug 01, 2013 6:25 pm.
Items For Sale
Please sign up here and donate your marrow to save life.
User avatar
Lyen
10 kW
10 kW
 
Posts: 727
Joined: Fri Aug 17, 2007 1:26 am
Location: San Francisco, California, USA

Revision 21: 6x4110 Sensorless Mini Monster Controller LYEN Edition $89

Postby Lyen » Fri Jul 02, 2010 5:32 am

These are for newly hand assembled 6 FET Infineon programmable brushless controllers I am selling. They are new and never used. It is originally designed for brushless motors with damaged hall sensors. You can now revive any damaged hall sensor motors and put your ebike back on the road.

The way it works is controller has a unique sensorless module to convert pulses to voltage and feed the appropriate emulated signal to the MCU (Motor Control Unit).
Image

There are other reasons for utilize the controller below:
1. You want to make more space in the motor axle for for thicker phase wires
2. You hate hall wires
3. You have a RC motor (Turnigy & Astro in this case)
4. You want to try something different
5. You think sensorless is cool
6. You are unable to figure out how to wire the sensor wires to the controller with the correct sequence
7. You want to have a backup controller just in case
8. You think sensorless is more reliable since no hall sensors and/or wires can get damaged easily by heat & water

The controller is hacker ready. It was originally a special request item from a member. But word of mouths are making it becomes more popular so I had to make a few extra to meet the demand. :)

There are lots of potential and features you can unveil and twist as you go. You can program functions such as enable power regeneration, regenerate braking, pulse width modulation, low voltage cut-off, interface with a Cycle Analyst, and others. You may also add an USB to TTL programming adapter and connect to the computer for tuning. (Electronics knowledge is required to unleash the potential however)

One unique feature on this controller is that it has an additional speed sensor circuitry built-in with an extra wire embedded for output. It is to be used with the scooter style electric bike and electric scooters that have a speedometer in the dashboard.

If you look carefully in the photos, you will notice this version also uses lock washers to secure the MOSFETs internally and the heat transfer bar outside to place tension against a nut after tightening. It is also to help prevent the nut from loosening. The MOSFETs will get overheated and damaged when detached from the heat-sink which used to be the case from the previous designs.

* For hackers, you may double and possibly triple the current output to make it a mighty wonder by adding braids wires (http://www.radioshack.com/product/index ... Id=2062744),add solders to beef up the circuit board traces and shunt. It may also be needed to upgrade to larger capacitors, gauge wires for both the battery and the phase wires to the motor.

Best motors to use:
200-500w geared motors
E-BikeKit 6x10 motor due to high torque & low current

Features:
Programmable
Small size
Lightweight
Long range
Good for low discharge rated batteries

Hackable features:
Higher power output
Cruise control with throttle only
Reverse
Security lock
Turbo mode
Status Indicator
Speed Limit
etc.

For hacking information, please see the links below:
http://endless-sphere.com/forums/viewtopic.php?f=2&t=12616&hilit=6fet
http://endless-sphere.com/forums/viewtopic.php?f=2&t=18641


Below is the specification:
Model: EC-064110SL-LYEN EDITION
Start immediate controller
Chipset: XCKJ8B116A (same chipset being used as in the 18 FET controller)
Circuit board version: EB206-C-3
6 x genuine IRFB 4110 MOSFET N-CH 100V (tested up to 110V before damage) for more information about the FET, click the link below:
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=IRFB4110PBF-ND
36-60V battery optimized (for higher or lower voltage & current such as 24V, 60-100V, you may need to change the resistor network to avoid damage to the LM317 linear voltage regulator)
20A is the current rate at 72v or 25A at 48v (for higher current, you may need to beef up/reinforce the trace, shunt, and reprogram it via the software)
Low voltage cut-off: 29V
Battery and motor phase wires gauge size: 12AWG (High voltage capable wires equipped)
Dimension: 115mm x 67mm x 35mm plus mount extensions

I have only 40 made since I am busy working on my other ebike projects. My intention for selling at such low price is to share the fun with other ES forum members instead of making them jealous. :wink: I finally understand why Methods mentioned the cost of labor is steep after all this and I have to agree with him from now on. These controllers are not generic controllers. I have every single one serialized. Quantity is limited, buy it now and upgrade later once your piggy bank is filled up if needed. :lol:

$89 USD free ground shipping in the United States & Canada. For other locations, please PM or email me at LYEN@HOTMAIL.COM. I accept PayPal, cash or money order. The controllers will be shipped out from me in San Francisco, California, USA. I will provide a tracking number and ship it out as soon as I have received the fund.

For only $10 more, I can include the the following:
1. CA connector
2. Regenerative enable/disable (Enabled simply by connect the wires together without the need to open the case)
3. USB-TTL 5 pin connector (for use with the USB-TTL adapter that is sold separate)

I also have the USB-TTL adapter for adjust and alter the controller settings on your computer. It has the extra 5 pin plug and a "SEND" button. It is also compatible with Windows XP/Vista/7 32/64 bit operating system (real 32/64bit drivers). $15 with purchase, $20 if purchase separately.

You may click on the PayPal Buy It Now link below. For accessories, please send money via PayPal or send me a private message for the total price. Thanks!
https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick&hosted_button_id=2VT5EFHECUMSW

If you are not satisfy with the results or if it is too fast for you, you may send it back to me within 30 days in an unmodified condition.

Update: July 27th, 2013 > I can adjust the controller for 24V, 33V, 36V, 48V, 60V, 66V, 72V, 84V, and other battery settings upon request.
Quantity updated as of 6/21/2012: 39 left (buyer bought 1 from Lyme Regis,  Dorset, United Kingdom )
Quantity updated as of 8/19/2012: 38 left (buyer bought 1 from E. Falmouth, MA)
Quantity updated as of 8/25/2012: 37 left (buyer bought 1 from Lemberg, Germany )
Quantity updated as of 10/22/2012: 36 left (buyer bought 1 from Westhill, Aberdeenshire, United Kingdom )
Quantity updated as of 11/3/2012: 35 left (buyer bought 1 from Davenport, CA )
Quantity updated as of 11/17/2012: 34 left (buyer bought 1 from Grand lake, Nova Scotia, Canada )
Quantity updated as of 1/16/2013: 33 left (buyer bought 1 from Rimini, Italy )
Quantity updated as of 1/19/2013: 31 left (buyer bought 2 from Alkmaar,  Netherlands )
Quantity updated as of 2/5/2013: 30 left (buyer bought 1 from Arlington, VA )
Quantity updated as of 2/5/2013: 28 left (buyer bought 2 from Portland, OR )
Quantity updated as of 2/12/2013: 27 left (buyer bought 1 from Columbia, Canada )
Quantity updated as of 2/14/2013: 26 left (buyer bought 1 from EL DORADO, CA )
Quantity updated as of 2/19/2013: 25 left (buyer bought 1 from norwich, Norfolk, United Kingdom )
Quantity updated as of 3/4/2013: 24 left (buyer bought 1 from wattrelos, France )
Quantity updated as of 3/10/2013: 23 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/20/2013: 21 left (buyer bought 2 from Quorn, Leicestershire, United Kingdom )
Quantity updated as of 3/25/2013: 20 left (buyer bought 1 from Upplands Väsby, Sweden )
Quantity updated as of 3/25/2013: 19 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/28/2013: 18 left (buyer bought 1 from Tyngsboro, MA )
Quantity updated as of 4/4/2013: 17 left (buyer bought 1 from Lihue, HI)
Quantity updated as of 4/4/2013: 16 left (buyer bought 1 from Zwingenberg, Baden-Württemberg, Germany )
Quantity updated as of 4/13/2013: 15 left (buyer bought 1 from san diego, CA)
Quantity updated as of 4/14/2013: 14 left (buyer bought 1 from Los Angeles, CA)
Quantity updated as of 4/30/2013: 12 left (buyer bought 2 from Grosseto, Italy)
Quantity updated as of 5/9/2013: 9 left (buyer bought 3 from Zwingenberg, Germany )
Quantity updated as of 5/15/2013: 8 left (buyer bought 1 from Grenoble, France )
Quantity updated as of 5/16/2013: 7 left (buyer bought 1 from Bend, OR )
Quantity updated as of 6/11/2013: 6 left (buyer bought 1 from London, United Kingdom )
Quantity updated as of 6/12/2013: 5 left (buyer bought 1 from Lemignano di collecchio, PR, Italy )
Quantity updated as of 7/19/2013: 3 left (buyer bought 2 from Cucciago, Como, Italy )


It works on both 60 and 120 degree angle hall sensors motors such as the 9C, Crystalyte 40x series, 5 series, Turnigy (at up to 2200rpm only), Astro (at up to 2200rpm only).


Attached are the pictures of the controller. Please allow time for the images to load.
Image
Image

Additional accessories (prices are reflected with controller purchase only. Please contact if you are interested to buy without controller):
$15 throttle (full/half/thumb) with mated left rubber grip (very good quality) (ebikekit retails @ $36)
$19 cruise control (manually installation required)
$15 three way speed switch (manually installation required)
$15 PAS - Pedal Assist System add-on (manually installation required)
$15 electric brake levers a pair
$29 motor/controller hall/phase/throttle tester
Edited by Lyen on Sat Jul 27, 2013 4:49 pm.
Items For Sale
Please sign up here and donate your marrow to save life.
User avatar
Lyen
10 kW
10 kW
 
Posts: 727
Joined: Fri Aug 17, 2007 1:26 am
Location: San Francisco, California, USA

Revision 20: 6x4110 Sensorless Mini Monster Controller LYEN Edition $89

Postby Lyen » Fri Jul 02, 2010 5:32 am

These are for newly hand assembled 6 FET Infineon programmable brushless controllers I am selling. They are new and never used. It is originally designed for brushless motors with damaged hall sensors. You can now revive any damaged hall sensor motors and put your ebike back on the road.

The way it works is controller has a unique sensorless module to convert pulses to voltage and feed the appropriate emulated signal to the MCU (Motor Control Unit).
Image

There are other reasons for utilize the controller below:
1. You want to make more space in the motor axle for for thicker phase wires
2. You hate hall wires
3. You have a RC motor (Turnigy & Astro in this case)
4. You want to try something different
5. You think sensorless is cool
6. You are unable to figure out how to wire the sensor wires to the controller with the correct sequence
7. You want to have a backup controller just in case
8. You think sensorless is more reliable since no hall sensors and/or wires can get damaged easily by heat & water

The controller is hacker ready. It was originally a special request item from a member. But word of mouths are making it becomes more popular so I had to make a few extra to meet the demand. :)

There are lots of potential and features you can unveil and twist as you go. You can program functions such as enable power regeneration, regenerate braking, pulse width modulation, low voltage cut-off, interface with a Cycle Analyst, and others. You may also add an USB to TTL programming adapter and connect to the computer for tuning. (Electronics knowledge is required to unleash the potential however)

One unique feature on this controller is that it has an additional speed sensor circuitry built-in with an extra wire embedded for output. It is to be used with the scooter style electric bike and electric scooters that have a speedometer in the dashboard.

If you look carefully in the photos, you will notice this version also uses lock washers to secure the MOSFETs internally and the heat transfer bar outside to place tension against a nut after tightening. It is also to help prevent the nut from loosening. The MOSFETs will get overheated and damaged when detached from the heat-sink which used to be the case from the previous designs.

* For hackers, you may double and possibly triple the current output to make it a mighty wonder by adding braids wires (http://www.radioshack.com/product/index ... Id=2062744),add solders to beef up the circuit board traces and shunt. It may also be needed to upgrade to larger capacitors, gauge wires for both the battery and the phase wires to the motor.

Best motors to use:
200-500w geared motors
E-BikeKit 6x10 motor due to high torque & low current

Features:
Programmable
Small size
Lightweight
Long range
Good for low discharge rated batteries

Hackable features:
Higher power output
Cruise control with throttle only
Reverse
Security lock
Turbo mode
Status Indicator
Speed Limit
etc.

For hacking information, please see the links below:
http://endless-sphere.com/forums/viewtopic.php?f=2&t=12616&hilit=6fet
http://endless-sphere.com/forums/viewtopic.php?f=2&t=18641


Below is the specification:
Model: EC-064110SL-LYEN EDITION
Start immediate controller
Chipset: XCKJ8B116A (same chipset being used as in the 18 FET controller)
Circuit board version: EB206-C-3
6 x genuine IRFB 4110 MOSFET N-CH 100V (tested up to 110V before damage) for more information about the FET, click the link below:
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=IRFB4110PBF-ND
36-60V battery optimized (for higher or lower voltage & current such as 24V, 60-100V, you may need to change the resistor network to avoid damage to the LM317 linear voltage regulator)
20A is the current rate at 72v or 25A at 48v (for higher current, you may need to beef up/reinforce the trace, shunt, and reprogram it via the software)
Low voltage cut-off: 29V
Battery and motor phase wires gauge size: 12AWG (High voltage capable wires equipped)
Dimension: 115mm x 67mm x 35mm plus mount extensions

I have only 45 made since I am busy working on my other ebike projects. My intention for selling at such low price is to share the fun with other ES forum members instead of making them jealous. :wink: I finally understand why Methods mentioned the cost of labor is steep after all this and I have to agree with him from now on. These controllers are not generic controllers. I have every single one serialized. Quantity is limited, buy it now and upgrade later once your piggy bank is filled up if needed. :lol:

$89 USD free ground shipping in the United States & Canada. For other locations, please PM or email me at LYEN@HOTMAIL.COM. I accept PayPal, cash or money order. The controllers will be shipped out from me in San Francisco, California, USA. I will provide a tracking number and ship it out as soon as I have received the fund.

For only $10 more, I can include the the following:
1. CA connector
2. Regenerative enable/disable (Enabled simply by connect the wires together without the need to open the case)
3. USB-TTL 5 pin connector (for use with the USB-TTL adapter that is sold separate)

I also have the USB-TTL adapter for adjust and alter the controller settings on your computer. It has the extra 5 pin plug and a "SEND" button. It is also compatible with Windows XP/Vista/7 32/64 bit operating system (real 32/64bit drivers). $15 with purchase, $20 if purchase separately.

You may click on the PayPal Buy It Now link below. For accessories, please send money via PayPal or send me a private message for the total price. Thanks!
https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick&hosted_button_id=2VT5EFHECUMSW

If you are not satisfy with the results or if it is too fast for you, you may send it back to me within 30 days in an unmodified condition.

Update: July 18th, 2013 > I can adjust the controller for 24V, 33V, 36V, 48V, 60V, 66V, 72V, 84V, and other battery settings upon request.
Quantity updated as of 5/10/2012 : 44 left (buyer bought 1 from kensington, MD)
Quantity updated as of 5/18/2012: 43 left (buyer bought 1 from Portland, OR)
Quantity updated as of 5/23/2012 : 42 left (buyer bought 1 from Partille, Västra Götalands Län,Sweden)
Quantity updated as of 5/31/2012: 40 left (buyer bought 2 from Portland, OR )
Quantity updated as of 6/02/2012: 36 left (buyer bought 4 from Ferney Voltaire ,France)
Quantity updated as of 6/21/2012 : 35 left (buyer bought 1 from Lyme Regis,  Dorset, United Kingdom )
Quantity updated as of 8/19/2012 : 34 left (buyer bought 1 from E. Falmouth, MA)
Quantity updated as of 8/25/2012 : 33 left (buyer bought 1 from Lemberg, Germany )
Quantity updated as of 10/22/2012 : 32 left (buyer bought 1 from Westhill, Aberdeenshire, United Kingdom )
Quantity updated as of 11/3/2012: 31 left (buyer bought 1 from Davenport, CA )
Quantity updated as of 11/17/2012 : 30 left (buyer bought 1 from Grand lake, Nova Scotia, Canada )
Quantity updated as of 1/16/2013 : 29 left (buyer bought 1 from Rimini, Italy )
Quantity updated as of 1/19/2013 : 27 left (buyer bought 2 from Alkmaar,  Netherlands )
Quantity updated as of 2/5/2013 : 26 left (buyer bought 1 from Arlington, VA )
Quantity updated as of 2/5/2013 : 24 left (buyer bought 2 from Portland, OR )
Quantity updated as of 2/12/2013 : 23 left (buyer bought 1 from Columbia, Canada )
Quantity updated as of 2/14/2013 : 22 left (buyer bought 1 from EL DORADO, CA )
Quantity updated as of 2/19/2013 : 21 left (buyer bought 1 from norwich, Norfolk, United Kingdom )
Quantity updated as of 3/4/2013 : 20 left (buyer bought 1 from wattrelos, France )
Quantity updated as of 3/10/2013 : 19 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/20/2013 : 17 left (buyer bought 2 from Quorn, Leicestershire, United Kingdom )
Quantity updated as of 3/25/2013: 16 left (buyer bought 1 from Upplands Väsby, Sweden )
Quantity updated as of 3/25/2013 : 15 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/28/2013 : 14 left (buyer bought 1 from Tyngsboro, MA )
Quantity updated as of 4/4/2013 : 13 left (buyer bought 1 from Lihue, HI)
Quantity updated as of 4/4/2013 : 12 left (buyer bought 1 from Zwingenberg, Baden-Württemberg, Germany )
Quantity updated as of 4/13/2013 : 11 left (buyer bought 1 from san diego, CA)
Quantity updated as of 4/14/2013 : 10 left (buyer bought 1 from Los Angeles, CA)
Quantity updated as of 4/30/2013 : 8 left (buyer bought 2 from Grosseto, Italy)
Quantity updated as of 5/9/2013 : 5 left (buyer bought 3 from Zwingenberg, Germany )
Quantity updated as of 5/15/2013 : 4 left (buyer bought 1 from Grenoble, France )
Quantity updated as of 5/16/2013 : 3 left (buyer bought 1 from Bend, OR )
Quantity updated as of 6/11/2013 : 2 left (buyer bought 1 from London, United Kingdom )
Quantity updated as of 6/12/2013 : 1 left (buyer bought 1 from Lemignano di collecchio, PR, Italy )


It works on both 60 and 120 degree angle hall sensors motors such as the 9C, Crystalyte 40x series, 5 series, Turnigy (at up to 2200rpm only), Astro (at up to 2200rpm only).


Attached are the pictures of the controller. Please allow time for the images to load.
Image
Image

Additional accessories (prices are reflected with controller purchase only. Please contact if you are interested to buy without controller):
$15 throttle (full/half/thumb) with mated left rubber grip (very good quality) (ebikekit retails @ $36)
$19 cruise control (manually installation required)
$15 three way speed switch (manually installation required)
$15 PAS - Pedal Assist System add-on (manually installation required)
$15 electric brake levers a pair
$29 motor/controller hall/phase/throttle tester
Edited by Lyen on Thu Jul 18, 2013 6:22 pm.
Items For Sale
Please sign up here and donate your marrow to save life.
User avatar
Lyen
10 kW
10 kW
 
Posts: 727
Joined: Fri Aug 17, 2007 1:26 am
Location: San Francisco, California, USA

Revision 19: 6x4110 Sensorless Mini Monster Controller LYEN Edition $89

Postby Lyen » Fri Jul 02, 2010 5:32 am

These are for newly hand assembled 6 FET Infineon programmable brushless controllers I am selling. They are new and never used. It is originally designed for brushless motors with damaged hall sensors. You can now revive any damaged hall sensor motors and put your ebike back on the road.

The way it works is controller has a unique sensorless module to convert pulses to voltage and feed the appropriate emulated signal to the MCU (Motor Control Unit).
Image

There are other reasons for utilize the controller below:
1. You want to make more space in the motor axle for for thicker phase wires
2. You hate hall wires
3. You have a RC motor (Turnigy & Astro in this case)
4. You want to try something different
5. You think sensorless is cool
6. You are unable to figure out how to wire the sensor wires to the controller with the correct sequence
7. You want to have a backup controller just in case
8. You think sensorless is more reliable since no hall sensors and/or wires can get damaged easily by heat & water

The controller is hacker ready. It was originally a special request item from a member. But word of mouths are making it becomes more popular so I had to make a few extra to meet the demand. :)

There are lots of potential and features you can unveil and twist as you go. You can program functions such as enable power regeneration, regenerate braking, pulse width modulation, low voltage cut-off, interface with a Cycle Analyst, and others. You may also add an USB to TTL programming adapter and connect to the computer for tuning. (Electronics knowledge is required to unleash the potential however)

One unique feature on this controller is that it has an additional speed sensor circuitry built-in with an extra wire embedded for output. It is to be used with the scooter style electric bike and electric scooters that have a speedometer in the dashboard.

If you look carefully in the photos, you will notice this version also uses lock washers to secure the MOSFETs internally and the heat transfer bar outside to place tension against a nut after tightening. It is also to help prevent the nut from loosening. The MOSFETs will get overheated and damaged when detached from the heat-sink which used to be the case from the previous designs.

* For hackers, you may double and possibly triple the current output to make it a mighty wonder by adding braids wires (http://www.radioshack.com/product/index ... Id=2062744),add solders to beef up the circuit board traces and shunt. It may also be needed to upgrade to larger capacitors, gauge wires for both the battery and the phase wires to the motor.

Best motors to use:
200-500w geared motors
E-BikeKit 6x10 motor due to high torque & low current

Features:
Programmable
Small size
Lightweight
Long range
Good for low discharge rated batteries

Hackable features:
Higher power output
Cruise control with throttle only
Reverse
Security lock
Turbo mode
Status Indicator
Speed Limit
etc.

For hacking information, please see the links below:
http://endless-sphere.com/forums/viewtopic.php?f=2&t=12616&hilit=6fet
http://endless-sphere.com/forums/viewtopic.php?f=2&t=18641


Below is the specification:
Model: EC-064110SL-LYEN EDITION
Start immediate controller
Chipset: XCKJ8B116A (same chipset being used as in the 18 FET controller)
Circuit board version: EB206-C-3
6 x genuine IRFB 4110 MOSFET N-CH 100V (tested up to 110V before damage) for more information about the FET, click the link below:
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=IRFB4110PBF-ND
36-60V battery optimized (for higher or lower voltage & current such as 24V, 60-100V, you may need to change the resistor network to avoid damage to the LM317 linear voltage regulator)
20A is the current rate at 72v or 25A at 48v (for higher current, you may need to beef up/reinforce the trace, shunt, and reprogram it via the software)
Low voltage cut-off: 29V
Battery and motor phase wires gauge size: 12AWG (High voltage capable wires equipped)
Dimension: 115mm x 67mm x 35mm plus mount extensions

I have only 45 made since I am busy working on my other ebike projects. My intention for selling at such low price is to share the fun with other ES forum members instead of making them jealous. :wink: I finally understand why Methods mentioned the cost of labor is steep after all this and I have to agree with him from now on. These controllers are not generic controllers. I have every single one serialized. Quantity is limited, buy it now and upgrade later once your piggy bank is filled up if needed. :lol:

$89 USD free ground shipping in the United States & Canada. For other locations, please PM or email me at LYEN@HOTMAIL.COM. I accept PayPal, cash or money order. The controllers will be shipped out from me in San Francisco, California, USA. I will provide a tracking number and ship it out as soon as I have received the fund.

For only $10 more, I can include the the following:
1. CA connector
2. Regenerative enable/disable (Enabled simply by connect the wires together without the need to open the case)
3. USB-TTL 5 pin connector (for use with the USB-TTL adapter that is sold separate)

I also have the USB-TTL adapter for adjust and alter the controller settings on your computer. It has the extra 5 pin plug and a "SEND" button. It is also compatible with Windows XP/Vista/7 32/64 bit operating system (real 32/64bit drivers). $15 with purchase, $20 if purchase separately.

You may click on the PayPal Buy It Now link below. For accessories, please send money via PayPal or send me a private message for the total price. Thanks!
https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick&hosted_button_id=2VT5EFHECUMSW

If you are not satisfy with the results or if it is too fast for you, you may send it back to me within 30 days in an unmodified condition.

Update: June 18th, 2013 > I can adjust the controller for 24V, 33V, 36V, 48V, 60V, 66V, 72V, 84V, and other battery settings upon request.
Quantity updated as of 5/10/2012 : 44 left (buyer bought 1 from kensington, MD)
Quantity updated as of 5/18/2012: 43 left (buyer bought 1 from Portland, OR)
Quantity updated as of 5/23/2012 : 42 left (buyer bought 1 from Partille, Västra Götalands Län,Sweden)
Quantity updated as of 5/31/2012: 40 left (buyer bought 2 from Portland, OR )
Quantity updated as of 6/02/2012: 36 left (buyer bought 4 from Ferney Voltaire ,France)
Quantity updated as of 6/21/2012 : 35 left (buyer bought 1 from Lyme Regis,  Dorset, United Kingdom )
Quantity updated as of 8/19/2012 : 34 left (buyer bought 1 from E. Falmouth, MA)
Quantity updated as of 8/25/2012 : 33 left (buyer bought 1 from Lemberg, Germany )
Quantity updated as of 10/22/2012 : 32 left (buyer bought 1 from Westhill, Aberdeenshire, United Kingdom )
Quantity updated as of 11/3/2012: 31 left (buyer bought 1 from Davenport, CA )
Quantity updated as of 11/17/2012 : 30 left (buyer bought 1 from Grand lake, Nova Scotia, Canada )
Quantity updated as of 1/16/2013 : 29 left (buyer bought 1 from Rimini, Italy )
Quantity updated as of 1/19/2013 : 27 left (buyer bought 2 from Alkmaar,  Netherlands )
Quantity updated as of 2/5/2013 : 26 left (buyer bought 1 from Arlington, VA )
Quantity updated as of 2/5/2013 : 24 left (buyer bought 2 from Portland, OR )
Quantity updated as of 2/12/2013 : 23 left (buyer bought 1 from Columbia, Canada )
Quantity updated as of 2/14/2013 : 22 left (buyer bought 1 from EL DORADO, CA )
Quantity updated as of 2/19/2013 : 21 left (buyer bought 1 from norwich, Norfolk, United Kingdom )
Quantity updated as of 3/4/2013 : 20 left (buyer bought 1 from wattrelos, France )
Quantity updated as of 3/10/2013 : 19 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/20/2013 : 17 left (buyer bought 2 from Quorn, Leicestershire, United Kingdom )
Quantity updated as of 3/25/2013: 16 left (buyer bought 1 from Upplands Väsby, Sweden )
Quantity updated as of 3/25/2013 : 15 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/28/2013 : 14 left (buyer bought 1 from Tyngsboro, MA )
Quantity updated as of 4/4/2013 : 13 left (buyer bought 1 from Lihue, HI)
Quantity updated as of 4/4/2013 : 12 left (buyer bought 1 from Zwingenberg, Baden-Württemberg, Germany )
Quantity updated as of 4/13/2013 : 11 left (buyer bought 1 from san diego, CA)
Quantity updated as of 4/14/2013 : 10 left (buyer bought 1 from Los Angeles, CA)
Quantity updated as of 4/30/2013 : 8 left (buyer bought 2 from Grosseto, Italy)
Quantity updated as of 5/9/2013 : 5 left (buyer bought 3 from Zwingenberg, Germany )
Quantity updated as of 5/15/2013 : 4 left (buyer bought 1 from Grenoble, France )
Quantity updated as of 5/16/2013 : 3 left (buyer bought 1 from Bend, OR )
Quantity updated as of 6/11/2013 : 2 left (buyer bought 1 from London, United Kingdom )
Quantity updated as of 6/12/2013 : 1 left (buyer bought 1 from Lemignano di collecchio, PR, Italy )


It works on both 60 and 120 degree angle hall sensors motors such as the 9C, Crystalyte 40x series, 5 series, Turnigy (at up to 2200rpm only), Astro (at up to 2200rpm only).


Attached are the pictures of the controller. Please allow time for the images to load.
Image
Image

Additional accessories (prices are reflected with controller purchase only. Please contact if you are interested to buy without controller):
$15 throttle (full/half/thumb) with mated left rubber grip (very good quality) (ebikekit retails @ $36)
$19 cruise control (manually installation required)
$15 three way speed switch (manually installation required)
$15 PAS - Pedal Assist System add-on (manually installation required)
$15 electric brake levers a pair
$29 motor/controller hall/phase/throttle tester
Edited by Lyen on Tue Jun 18, 2013 4:26 pm.
Items For Sale
Please sign up here and donate your marrow to save life.
User avatar
Lyen
10 kW
10 kW
 
Posts: 727
Joined: Fri Aug 17, 2007 1:26 am
Location: San Francisco, California, USA

Revision 18: 6x4110 Sensorless Mini Monster Controller LYEN Edition $89

Postby Lyen » Fri Jul 02, 2010 5:32 am

These are for newly hand assembled 6 FET Infineon programmable brushless controllers I am selling. They are new and never used. It is originally designed for brushless motors with damaged hall sensors. You can now revive any damaged hall sensor motors and put your ebike back on the road.

The way it works is controller has a unique sensorless module to convert pulses to voltage and feed the appropriate emulated signal to the MCU (Motor Control Unit).
Image

There are other reasons for utilize the controller below:
1. You want to make more space in the motor axle for for thicker phase wires
2. You hate hall wires
3. You have a RC motor (Turnigy & Astro in this case)
4. You want to try something different
5. You think sensorless is cool
6. You are unable to figure out how to wire the sensor wires to the controller with the correct sequence
7. You want to have a backup controller just in case
8. You think sensorless is more reliable since no hall sensors and/or wires can get damaged easily by heat & water

The controller is hacker ready. It was originally a special request item from a member. But word of mouths are making it becomes more popular so I had to make a few extra to meet the demand. :)

There are lots of potential and features you can unveil and twist as you go. You can program functions such as enable power regeneration, regenerate braking, pulse width modulation, low voltage cut-off, interface with a Cycle Analyst, and others. You may also add an USB to TTL programming adapter and connect to the computer for tuning. (Electronics knowledge is required to unleash the potential however)

One unique feature on this controller is that it has an additional speed sensor circuitry built-in with an extra wire embedded for output. It is to be used with the scooter style electric bike and electric scooters that have a speedometer in the dashboard.

If you look carefully in the photos, you will notice this version also uses lock washers to secure the MOSFETs internally and the heat transfer bar outside to place tension against a nut after tightening. It is also to help prevent the nut from loosening. The MOSFETs will get overheated and damaged when detached from the heat-sink which used to be the case from the previous designs.

* For hackers, you may double and possibly triple the current output to make it a mighty wonder by adding braids wires (http://www.radioshack.com/product/index ... Id=2062744),add solders to beef up the circuit board traces and shunt. It may also be needed to upgrade to larger capacitors, gauge wires for both the battery and the phase wires to the motor.

Best motors to use:
200-500w geared motors
E-BikeKit 6x10 motor due to high torque & low current

Features:
Programmable
Small size
Lightweight
Long range
Good for low discharge rated batteries

Hackable features:
Higher power output
Cruise control with throttle only
Reverse
Security lock
Turbo mode
Status Indicator
Speed Limit
etc.

For hacking information, please see the links below:
http://endless-sphere.com/forums/viewtopic.php?f=2&t=12616&hilit=6fet
http://endless-sphere.com/forums/viewtopic.php?f=2&t=18641


Below is the specification:
Model: EC-064110SL-LYEN EDITION
Start immediate controller
Chipset: XCKJ8B116A (same chipset being used as in the 18 FET controller)
Circuit board version: EB206-C-3
6 x genuine IRFB 4110 MOSFET N-CH 100V (tested up to 110V before damage) for more information about the FET, click the link below:
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=IRFB4110PBF-ND
36-60V battery optimized (for higher or lower voltage & current such as 24V, 60-100V, you may need to change the resistor network to avoid damage to the LM317 linear voltage regulator)
20A is the current rate at 72v or 25A at 48v (for higher current, you may need to beef up/reinforce the trace, shunt, and reprogram it via the software)
Low voltage cut-off: 29V
Battery and motor phase wires gauge size: 12AWG (High voltage capable wires equipped)
Dimension: 115mm x 67mm x 35mm plus mount extensions

I have only 45 made since I am busy working on my other ebike projects. My intention for selling at such low price is to share the fun with other ES forum members instead of making them jealous. :wink: I finally understand why Methods mentioned the cost of labor is steep after all this and I have to agree with him from now on. These controllers are not generic controllers. I have every single one serialized. Quantity is limited, buy it now and upgrade later once your piggy bank is filled up if needed. :lol:

$89 USD free ground shipping in the United States & Canada. For other locations, please PM or email me at LYEN@HOTMAIL.COM. I accept PayPal, cash or money order. The controllers will be shipped out from me in San Francisco, California, USA. I will provide a tracking number and ship it out as soon as I have received the fund.

For only $10 more, I can include the the following:
1. CA connector
2. Regenerative enable/disable (Enabled simply by connect the wires together without the need to open the case)
3. USB-TTL 5 pin connector (for use with the USB-TTL adapter that is sold separate)

I also have the USB-TTL adapter for adjust and alter the controller settings on your computer. It has the extra 5 pin plug and a "SEND" button. It is also compatible with Windows XP/Vista/7 32/64 bit operating system (real 32/64bit drivers). $15 with purchase, $20 if purchase separately.

You may click on the PayPal Buy It Now link below. For accessories, please send money via PayPal or send me a private message for the total price. Thanks!
https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick&hosted_button_id=2VT5EFHECUMSW

If you are not satisfy with the results or if it is too fast for you, you may send it back to me within 30 days in an unmodified condition.

Update: June 8th, 2013 > I can adjust the controller for 24V, 33V, 36V, 48V, 60V, 66V, 72V, 84V, and other battery settings upon request.
Quantity updated as of 5/10/2012 : 44 left (buyer bought 1 from kensington, MD)
Quantity updated as of 5/18/2012: 43 left (buyer bought 1 from Portland, OR)
Quantity updated as of 5/23/2012 : 42 left (buyer bought 1 from Partille, Västra Götalands Län,Sweden)
Quantity updated as of 5/31/2012: 40 left (buyer bought 2 from Portland, OR )
Quantity updated as of 6/02/2012: 36 left (buyer bought 4 from Ferney Voltaire ,France)
Quantity updated as of 6/21/2012 : 35 left (buyer bought 1 from Lyme Regis,  Dorset, United Kingdom )
Quantity updated as of 8/19/2012 : 34 left (buyer bought 1 from E. Falmouth, MA)
Quantity updated as of 8/25/2012 : 33 left (buyer bought 1 from Lemberg, Germany )
Quantity updated as of 10/22/2012 : 32 left (buyer bought 1 from Westhill, Aberdeenshire, United Kingdom )
Quantity updated as of 11/3/2012: 31 left (buyer bought 1 from Davenport, CA )
Quantity updated as of 11/17/2012 : 30 left (buyer bought 1 from Grand lake, Nova Scotia, Canada )
Quantity updated as of 1/16/2013 : 29 left (buyer bought 1 from Rimini, Italy )
Quantity updated as of 1/19/2013 : 27 left (buyer bought 2 from Alkmaar,  Netherlands )
Quantity updated as of 2/5/2013 : 26 left (buyer bought 1 from Arlington, VA )
Quantity updated as of 2/5/2013 : 24 left (buyer bought 2 from Portland, OR )
Quantity updated as of 2/12/2013 : 23 left (buyer bought 1 from Columbia, Canada )
Quantity updated as of 2/14/2013 : 22 left (buyer bought 1 from EL DORADO, CA )
Quantity updated as of 2/19/2013 : 21 left (buyer bought 1 from norwich, Norfolk, United Kingdom )
Quantity updated as of 3/4/2013 : 20 left (buyer bought 1 from wattrelos, France )
Quantity updated as of 3/10/2013 : 19 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/20/2013 : 17 left (buyer bought 2 from Quorn, Leicestershire, United Kingdom )
Quantity updated as of 3/25/2013: 16 left (buyer bought 1 from Upplands Väsby, Sweden )
Quantity updated as of 3/25/2013 : 15 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/28/2013 : 14 left (buyer bought 1 from Tyngsboro, MA )
Quantity updated as of 4/4/2013 : 13 left (buyer bought 1 from Lihue, HI)
Quantity updated as of 4/4/2013 : 12 left (buyer bought 1 from Zwingenberg, Baden-Württemberg, Germany )
Quantity updated as of 4/13/2013 : 11 left (buyer bought 1 from san diego, CA)
Quantity updated as of 4/14/2013 : 10 left (buyer bought 1 from Los Angeles, CA)
Quantity updated as of 4/30/2013 : 8 left (buyer bought 2 from Grosseto, Italy)
Quantity updated as of 5/9/2013 : 5 left (buyer bought 3 from Zwingenberg, Germany )
Quantity updated as of 5/15/2013 : 4 left (buyer bought 1 from Grenoble, France )
Quantity updated as of 5/16/2013 : 3 left (buyer bought 1 from Bend, OR )


It works on both 60 and 120 degree angle hall sensors motors such as the 9C, Crystalyte 40x series, 5 series, Turnigy (at up to 2200rpm only), Astro (at up to 2200rpm only).


Attached are the pictures of the controller. Please allow time for the images to load.
Image
Image

Additional accessories (prices are reflected with controller purchase only. Please contact if you are interested to buy without controller):
$15 throttle (full/half/thumb) with mated left rubber grip (very good quality) (ebikekit retails @ $36)
$19 cruise control (manually installation required)
$15 three way speed switch (manually installation required)
$15 PAS - Pedal Assist System add-on (manually installation required)
$15 electric brake levers a pair
$29 motor/controller hall/phase/throttle tester
Edited by Lyen on Sat Jun 08, 2013 2:01 pm.
Items For Sale
Please sign up here and donate your marrow to save life.
User avatar
Lyen
10 kW
10 kW
 
Posts: 727
Joined: Fri Aug 17, 2007 1:26 am
Location: San Francisco, California, USA

Revision 17: 6x4110 Sensorless Mini Monster Controller LYEN Edition $89

Postby Lyen » Fri Jul 02, 2010 5:32 am

These are for newly hand assembled 6 FET Infineon programmable brushless controllers I am selling. They are new and never used. It is originally designed for brushless motors with damaged hall sensors. You can now revive any damaged hall sensor motors and put your ebike back on the road.

The way it works is controller has a unique sensorless module to convert pulses to voltage and feed the appropriate emulated signal to the MCU (Motor Control Unit).
Image

There are other reasons for utilize the controller below:
1. You want to make more space in the motor axle for for thicker phase wires
2. You hate hall wires
3. You have a RC motor (Turnigy & Astro in this case)
4. You want to try something different
5. You think sensorless is cool
6. You are unable to figure out how to wire the sensor wires to the controller with the correct sequence
7. You want to have a backup controller just in case
8. You think sensorless is more reliable since no hall sensors and/or wires can get damaged easily by heat & water

The controller is hacker ready. It was originally a special request item from a member. But word of mouths are making it becomes more popular so I had to make a few extra to meet the demand. :)

There are lots of potential and features you can unveil and twist as you go. You can program functions such as enable power regeneration, regenerate braking, pulse width modulation, low voltage cut-off, interface with a Cycle Analyst, and others. You may also add an USB to TTL programming adapter and connect to the computer for tuning. (Electronics knowledge is required to unleash the potential however)

One unique feature on this controller is that it has an additional speed sensor circuitry built-in with an extra wire embedded for output. It is to be used with the scooter style electric bike and electric scooters that have a speedometer in the dashboard.

If you look carefully in the photos, you will notice this version also uses lock washers to secure the MOSFETs internally and the heat transfer bar outside to place tension against a nut after tightening. It is also to help prevent the nut from loosening. The MOSFETs will get overheated and damaged when detached from the heat-sink which used to be the case from the previous designs.

* For hackers, you may double and possibly triple the current output to make it a mighty wonder by adding braids wires (http://www.radioshack.com/product/index ... Id=2062744),add solders to beef up the circuit board traces and shunt. It may also be needed to upgrade to larger capacitors, gauge wires for both the battery and the phase wires to the motor.

Best motors to use:
200-500w geared motors
E-BikeKit 6x10 motor due to high torque & low current

Features:
Programmable
Small size
Lightweight
Long range
Good for low discharge rated batteries

Hackable features:
Higher power output
Cruise control with throttle only
Reverse
Security lock
Turbo mode
Status Indicator
Speed Limit
etc.

For hacking information, please see the links below:
http://endless-sphere.com/forums/viewtopic.php?f=2&t=12616&hilit=6fet
http://endless-sphere.com/forums/viewtopic.php?f=2&t=18641


Below is the specification:
Model: EC-064110SL-LYEN EDITION
Start immediate controller
Chipset: XCKJ8B116A (same chipset being used as in the 18 FET controller)
Circuit board version: EB206-C-3
6 x genuine IRFB 4110 MOSFET N-CH 100V (tested up to 110V before damage) for more information about the FET, click the link below:
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=IRFB4110PBF-ND
36-60V battery optimized (for higher or lower voltage & current such as 24V, 60-100V, you may need to change the resistor network to avoid damage to the LM317 linear voltage regulator)
20A is the current rate at 72v or 25A at 48v (for higher current, you may need to beef up/reinforce the trace, shunt, and reprogram it via the software)
Low voltage cut-off: 29V
Battery and motor phase wires gauge size: 12AWG (High voltage capable wires equipped)
Dimension: 115mm x 67mm x 35mm plus mount extensions

I have only 45 made since I am busy working on my other ebike projects. My intention for selling at such low price is to share the fun with other ES forum members instead of making them jealous. :wink: I finally understand why Methods mentioned the cost of labor is steep after all this and I have to agree with him from now on. These controllers are not generic controllers. I have every single one serialized. Quantity is limited, buy it now and upgrade later once your piggy bank is filled up if needed. :lol:

$89 USD free ground shipping in the United States & Canada. For other locations, please PM or email me at LYEN@HOTMAIL.COM. I accept PayPal, cash or money order. The controllers will be shipped out from me in San Francisco, California, USA. I will provide a tracking number and ship it out as soon as I have received the fund.

For only $10 more, I can include the the following:
1. CA connector
2. Regenerative enable/disable (Enabled simply by connect the wires together without the need to open the case)
3. USB-TTL 5 pin connector (for use with the USB-TTL adapter that is sold separate)

I also have the USB-TTL adapter for adjust and alter the controller settings on your computer. It has the extra 5 pin plug and a "SEND" button. It is also compatible with Windows XP/Vista/7 32/64 bit operating system (real 32/64bit drivers). $15 with purchase, $20 if purchase separately.

You may click on the PayPal Buy It Now link below. For accessories, please send money via PayPal or send me a private message for the total price. Thanks!
https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick&hosted_button_id=2VT5EFHECUMSW

If you are not satisfy with the results or if it is too fast for you, you may send it back to me within 30 days in an unmodified condition.

Update: May 23rd, 2013 > I can adjust the controller for 24V, 33V, 36V, 48V, 60V, 66V, 72V, 84V, and other battery settings upon request.
Quantity updated as of 5/10/2012 : 44 left (buyer bought 1 from kensington, MD)
Quantity updated as of 5/18/2012: 43 left (buyer bought 1 from Portland, OR)
Quantity updated as of 5/23/2012 : 42 left (buyer bought 1 from Partille, Västra Götalands Län,Sweden)
Quantity updated as of 5/31/2012: 40 left (buyer bought 2 from Portland, OR )
Quantity updated as of 6/02/2012: 36 left (buyer bought 4 from Ferney Voltaire ,France)
Quantity updated as of 6/21/2012 : 35 left (buyer bought 1 from Lyme Regis,  Dorset, United Kingdom )
Quantity updated as of 8/19/2012 : 34 left (buyer bought 1 from E. Falmouth, MA)
Quantity updated as of 8/25/2012 : 33 left (buyer bought 1 from Lemberg, Germany )
Quantity updated as of 10/22/2012 : 32 left (buyer bought 1 from Westhill, Aberdeenshire, United Kingdom )
Quantity updated as of 11/3/2012: 31 left (buyer bought 1 from Davenport, CA )
Quantity updated as of 11/17/2012 : 30 left (buyer bought 1 from Grand lake, Nova Scotia, Canada )
Quantity updated as of 1/16/2013 : 29 left (buyer bought 1 from Rimini, Italy )
Quantity updated as of 1/19/2013 : 27 left (buyer bought 2 from Alkmaar,  Netherlands )
Quantity updated as of 2/5/2013 : 26 left (buyer bought 1 from Arlington, VA )
Quantity updated as of 2/5/2013 : 24 left (buyer bought 2 from Portland, OR )
Quantity updated as of 2/12/2013 : 23 left (buyer bought 1 from Columbia, Canada )
Quantity updated as of 2/14/2013 : 22 left (buyer bought 1 from EL DORADO, CA )
Quantity updated as of 2/19/2013 : 21 left (buyer bought 1 from norwich, Norfolk, United Kingdom )
Quantity updated as of 3/4/2013 : 20 left (buyer bought 1 from wattrelos, France )
Quantity updated as of 3/10/2013 : 19 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/20/2013 : 17 left (buyer bought 2 from Quorn, Leicestershire, United Kingdom )
Quantity updated as of 3/25/2013: 16 left (buyer bought 1 from Upplands Väsby, Sweden )
Quantity updated as of 3/25/2013 : 15 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/28/2013 : 14 left (buyer bought 1 from Tyngsboro, MA )
Quantity updated as of 4/4/2013 : 13 left (buyer bought 1 from Lihue, HI)
Quantity updated as of 4/4/2013 : 12 left (buyer bought 1 from Zwingenberg, Baden-Württemberg, Germany )
Quantity updated as of 4/13/2013 : 11 left (buyer bought 1 from san diego, CA)
Quantity updated as of 4/14/2013 : 10 left (buyer bought 1 from Los Angeles, CA)
Quantity updated as of 4/30/2013 : 8 left (buyer bought 2 from Grosseto, Italy)
Quantity updated as of 5/9/2013 : 5 left (buyer bought 3 from Zwingenberg, Germany )
Quantity updated as of 5/15/2013 : 4 left (buyer bought 1 from Grenoble, France )
Quantity updated as of 5/16/2013 : 3 left (buyer bought 1 from Bend, OR )


It works on both 60 and 120 degree angle hall sensors motors such as the 9C, Crystalyte 40x series, 5 series, Turnigy (at up to 2200rpm only), Astro (at up to 2200rpm only).


Attached are the pictures of the controller. Please allow time for the images to load.
Image
Image

Additional accessories (prices are reflected with controller purchase only. Please contact if you are interested to buy without controller):
$15 throttle (full/half/thumb) with mated left rubber grip (very good quality) (ebikekit retails @ $36)
$19 cruise control (manually installation required)
$15 three way speed switch (manually installation required)
$15 PAS - Pedal Assist System add-on (manually installation required)
$15 electric brake levers a pair
$29 motor/controller hall/phase/throttle tester
Edited by Lyen on Thu May 23, 2013 1:02 pm.
Items For Sale
Please sign up here and donate your marrow to save life.
User avatar
Lyen
10 kW
10 kW
 
Posts: 727
Joined: Fri Aug 17, 2007 1:26 am
Location: San Francisco, California, USA

Revision 16: 6x4110 Sensorless Mini Monster Controller LYEN Edition $89

Postby Lyen » Fri Jul 02, 2010 5:32 am

These are for newly hand assembled 6 FET Infineon programmable brushless controllers I am selling. They are new and never used. It is originally designed for brushless motors with damaged hall sensors. You can now revive any damaged hall sensor motors and put your ebike back on the road.

The way it works is controller has a unique sensorless module to convert pulses to voltage and feed the appropriate emulated signal to the MCU (Motor Control Unit).
Image

There are other reasons for utilize the controller below:
1. You want to make more space in the motor axle for for thicker phase wires
2. You hate hall wires
3. You have a RC motor (Turnigy & Astro in this case)
4. You want to try something different
5. You think sensorless is cool
6. You are unable to figure out how to wire the sensor wires to the controller with the correct sequence
7. You want to have a backup controller just in case
8. You think sensorless is more reliable since no hall sensors and/or wires can get damaged easily by heat & water

The controller is hacker ready. It was originally a special request item from a member. But word of mouths are making it becomes more popular so I had to make a few extra to meet the demand. :)

There are lots of potential and features you can unveil and twist as you go. You can program functions such as enable power regeneration, regenerate braking, pulse width modulation, low voltage cut-off, interface with a Cycle Analyst, and others. You may also add an USB to TTL programming adapter and connect to the computer for tuning. (Electronics knowledge is required to unleash the potential however)

One unique feature on this controller is that it has an additional speed sensor circuitry built-in with an extra wire embedded for output. It is to be used with the scooter style electric bike and electric scooters that have a speedometer in the dashboard.

If you look carefully in the photos, you will notice this version also uses lock washers to secure the MOSFETs internally and the heat transfer bar outside to place tension against a nut after tightening. It is also to help prevent the nut from loosening. The MOSFETs will get overheated and damaged when detached from the heat-sink which used to be the case from the previous designs.

* For hackers, you may double and possibly triple the current output to make it a mighty wonder by adding braids wires (http://www.radioshack.com/product/index ... Id=2062744),add solders to beef up the circuit board traces and shunt. It may also be needed to upgrade to larger capacitors, gauge wires for both the battery and the phase wires to the motor.

Best motors to use:
200-500w geared motors
E-BikeKit 6x10 motor due to high torque & low current

Features:
Programmable
Small size
Lightweight
Long range
Good for low discharge rated batteries

Hackable features:
Higher power output
Cruise control with throttle only
Reverse
Security lock
Turbo mode
Status Indicator
Speed Limit
etc.

For hacking information, please see the links below:
http://endless-sphere.com/forums/viewtopic.php?f=2&t=12616&hilit=6fet
http://endless-sphere.com/forums/viewtopic.php?f=2&t=18641


Below is the specification:
Model: EC-064110SL-LYEN EDITION
Start immediate controller
Chipset: XCKJ8B116A (same chipset being used as in the 18 FET controller)
Circuit board version: EB206-C-3
6 x genuine IRFB 4110 MOSFET N-CH 100V (tested up to 110V before damage) for more information about the FET, click the link below:
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=IRFB4110PBF-ND
36-60V battery optimized (for higher or lower voltage & current such as 24V, 60-100V, you may need to change the resistor network to avoid damage to the LM317 linear voltage regulator)
20A is the current rate at 72v or 25A at 48v (for higher current, you may need to beef up/reinforce the trace, shunt, and reprogram it via the software)
Low voltage cut-off: 29V
Battery and motor phase wires gauge size: 12AWG (High voltage capable wires equipped)
Dimension: 115mm x 67mm x 35mm plus mount extensions

I have only 40 made since I am busy working on my other ebike projects. My intention for selling at such low price is to share the fun with other ES forum members instead of making them jealous. :wink: I finally understand why Methods mentioned the cost of labor is steep after all this and I have to agree with him from now on. These controllers are not generic controllers. I have every single one serialized. Quantity is limited, buy it now and upgrade later once your piggy bank is filled up if needed. :lol:

$89 USD free ground shipping in the United States & Canada. For other locations, please PM or email me at LYEN@HOTMAIL.COM. I accept PayPal, cash or money order. The controllers will be shipped out from me in San Francisco, California, USA. I will provide a tracking number and ship it out as soon as I have received the fund.

For only $10 more, I can include the the following:
1. CA connector
2. Regenerative enable/disable (Enabled simply by connect the wires together without the need to open the case)
3. USB-TTL 5 pin connector (for use with the USB-TTL adapter that is sold separate)

I also have the USB-TTL adapter for adjust and alter the controller settings on your computer. It has the extra 5 pin plug and a "SEND" button. It is also compatible with Windows XP/Vista/7 32/64 bit operating system (real 32/64bit drivers). $15 with purchase, $20 if purchase separately.

You may click on the PayPal Buy It Now link below. For accessories, please send money via PayPal or send me a private message for the total price. Thanks!
https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick&hosted_button_id=2VT5EFHECUMSW

If you are not satisfy with the results or if it is too fast for you, you may send it back to me within 30 days in an unmodified condition.

Update: May 7th, 2013 > I can adjust the controller for 24V, 33V, 36V, 48V, 60V, 66V, 72V, 84V, and other battery settings upon request.
Quantity updated as of 5/07/2012 : 39 left (buyer bought 1 from Farsta, Stockholm,Sweden)
Quantity updated as of 5/10/2012 : 38 left (buyer bought 1 from kensington, MD)
Quantity updated as of 5/18/2012: 37 left (buyer bought 1 from Portland, OR)
Quantity updated as of 5/23/2012 : 36 left (buyer bought 1 from Partille, Västra Götalands Län,Sweden)
Quantity updated as of 5/31/2012: 34 left (buyer bought 2 from Portland, OR )
Quantity updated as of 6/02/2012: 30 left (buyer bought 4 from Ferney Voltaire ,France)
Quantity updated as of 6/21/2012 : 29 left (buyer bought 1 from Lyme Regis,  Dorset, United Kingdom )
Quantity updated as of 8/19/2012 : 28 left (buyer bought 1 from E. Falmouth, MA)
Quantity updated as of 8/25/2012 : 27 left (buyer bought 1 from Lemberg, Germany )
Quantity updated as of 10/22/2012 : 26 left (buyer bought 1 from Westhill, Aberdeenshire, United Kingdom )
Quantity updated as of 11/3/2012: 25 left (buyer bought 1 from Davenport, CA )
Quantity updated as of 11/17/2012 : 24 left (buyer bought 1 from Grand lake, Nova Scotia, Canada )
Quantity updated as of 1/16/2013 : 23 left (buyer bought 1 from Rimini, Italy )
Quantity updated as of 1/19/2013 : 21 left (buyer bought 2 from Alkmaar,  Netherlands )
Quantity updated as of 2/5/2013 : 20 left (buyer bought 1 from Arlington, VA )
Quantity updated as of 2/5/2013 : 18 left (buyer bought 2 from Portland, OR )
Quantity updated as of 2/12/2013 : 17 left (buyer bought 1 from Columbia, Canada )
Quantity updated as of 2/14/2013 : 16 left (buyer bought 1 from EL DORADO, CA )
Quantity updated as of 2/19/2013 : 15 left (buyer bought 1 from norwich, Norfolk, United Kingdom )
Quantity updated as of 3/4/2013 : 14 left (buyer bought 1 from wattrelos, France )
Quantity updated as of 3/10/2013 : 13 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/20/2013 : 11 left (buyer bought 2 from Quorn, Leicestershire, United Kingdom )
Quantity updated as of 3/25/2013: 10 left (buyer bought 1 from Upplands Väsby, Sweden )
Quantity updated as of 3/25/2013 : 9 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/28/2013 : 8 left (buyer bought 1 from Tyngsboro, MA )
Quantity updated as of 4/4/2013 : 7 left (buyer bought 1 from Lihue, HI)
Quantity updated as of 4/4/2013 : 6 left (buyer bought 1 from Zwingenberg, Baden-Württemberg, Germany )
Quantity updated as of 4/13/2013 : 5 left (buyer bought 1 from san diego, CA)
Quantity updated as of 4/14/2013 : 4 left (buyer bought 1 from Los Angeles, CA)
Quantity updated as of 4/30/2013 : 2 left (buyer bought 2 from Grosseto, Italy)


It works on both 60 and 120 degree angle hall sensors motors such as the 9C, Crystalyte 40x series, 5 series, Turnigy (at up to 2200rpm only), Astro (at up to 2200rpm only).


Attached are the pictures of the controller. Please allow time for the images to load.
Image
Image

Additional accessories (prices are reflected with controller purchase only. Please contact if you are interested to buy without controller):
$15 throttle (full/half/thumb) with mated left rubber grip (very good quality) (ebikekit retails @ $36)
$19 cruise control (manually installation required)
$15 three way speed switch (manually installation required)
$15 PAS - Pedal Assist System add-on (manually installation required)
$15 electric brake levers a pair
$29 motor/controller hall/phase/throttle tester
Edited by Lyen on Tue May 07, 2013 7:35 pm.
Items For Sale
Please sign up here and donate your marrow to save life.
User avatar
Lyen
10 kW
10 kW
 
Posts: 727
Joined: Fri Aug 17, 2007 1:26 am
Location: San Francisco, California, USA

Revision 15: 6x4110 Sensorless Mini Monster Controller LYEN Edition $89

Postby Lyen » Fri Jul 02, 2010 5:32 am

These are for newly hand assembled 6 FET Infineon programmable brushless controllers I am selling. They are new and never used. It is originally designed for brushless motors with damaged hall sensors. You can now revive any damaged hall sensor motors and put your ebike back on the road.

The way it works is controller has a unique sensorless module to convert pulses to voltage and feed the appropriate emulated signal to the MCU (Motor Control Unit).
Image

There are other reasons for utilize the controller below:
1. You want to make more space in the motor axle for for thicker phase wires
2. You hate hall wires
3. You have a RC motor (Turnigy & Astro in this case)
4. You want to try something different
5. You think sensorless is cool
6. You are unable to figure out how to wire the sensor wires to the controller with the correct sequence
7. You want to have a backup controller just in case
8. You think sensorless is more reliable since no hall sensors and/or wires can get damaged easily by heat & water

The controller is hacker ready. It was originally a special request item from a member. But word of mouths are making it becomes more popular so I had to make a few extra to meet the demand. :)

There are lots of potential and features you can unveil and twist as you go. You can program functions such as enable power regeneration, regenerate braking, pulse width modulation, low voltage cut-off, interface with a Cycle Analyst, and others. You may also add an USB to TTL programming adapter and connect to the computer for tuning. (Electronics knowledge is required to unleash the potential however)

One unique feature on this controller is that it has an additional speed sensor circuitry built-in with an extra wire embedded for output. It is to be used with the scooter style electric bike and electric scooters that have a speedometer in the dashboard.

If you look carefully in the photos, you will notice this version also uses lock washers to secure the MOSFETs internally and the heat transfer bar outside to place tension against a nut after tightening. It is also to help prevent the nut from loosening. The MOSFETs will get overheated and damaged when detached from the heat-sink which used to be the case from the previous designs.

* For hackers, you may double and possibly triple the current output to make it a mighty wonder by adding braids wires (http://www.radioshack.com/product/index ... Id=2062744),add solders to beef up the circuit board traces and shunt. It may also be needed to upgrade to larger capacitors, gauge wires for both the battery and the phase wires to the motor.

Best motors to use:
200-500w geared motors
E-BikeKit 6x10 motor due to high torque & low current

Features:
Programmable
Small size
Lightweight
Long range
Good for low discharge rated batteries

Hackable features:
Higher power output
Cruise control with throttle only
Reverse
Security lock
Turbo mode
Status Indicator
Speed Limit
etc.

For hacking information, please see the links below:
http://endless-sphere.com/forums/viewtopic.php?f=2&t=12616&hilit=6fet
http://endless-sphere.com/forums/viewtopic.php?f=2&t=18641


Below is the specification:
Model: EC-064110SL-LYEN EDITION
Start immediate controller
Chipset: XCKJ8B116A (same chipset being used as in the 18 FET controller)
Circuit board version: EB206-C-3
6 x genuine IRFB 4110 MOSFET N-CH 100V (tested up to 110V before damage) for more information about the FET, click the link below:
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=IRFB4110PBF-ND
36-60V battery optimized (for higher or lower voltage & current such as 24V, 60-100V, you may need to change the resistor network to avoid damage to the LM317 linear voltage regulator)
20A is the current rate at 72v or 25A at 48v (for higher current, you may need to beef up/reinforce the trace, shunt, and reprogram it via the software)
Low voltage cut-off: 29V
Battery and motor phase wires gauge size: 12AWG (High voltage capable wires equipped)
Dimension: 115mm x 67mm x 35mm plus mount extensions

I have only 40 made since I am busy working on my other ebike projects. My intention for selling at such low price is to share the fun with other ES forum members instead of making them jealous. :wink: I finally understand why Methods mentioned the cost of labor is steep after all this and I have to agree with him from now on. These controllers are not generic controllers. I have every single one serialized. Quantity is limited, buy it now and upgrade later once your piggy bank is filled up if needed. :lol:

$89 USD free ground shipping in the United States & Canada. For other locations, please PM or email me at LYEN@HOTMAIL.COM. I accept PayPal, cash or money order. The controllers will be shipped out from me in San Francisco, California, USA. I will provide a tracking number and ship it out as soon as I have received the fund.

For only $10 more, I can include the the following:
1. CA connector
2. Regenerative enable/disable (Enabled simply by connect the wires together without the need to open the case)
3. USB-TTL 5 pin connector (for use with the USB-TTL adapter that is sold separate)

I also have the USB-TTL adapter for adjust and alter the controller settings on your computer. It has the extra 5 pin plug and a "SEND" button. It is also compatible with Windows XP/Vista/7 32/64 bit operating system (real 32/64bit drivers). $15 with purchase, $20 if purchase separately.

You may click on the PayPal Buy It Now link below. For accessories, please send money via PayPal or send me a private message for the total price. Thanks!
https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick&hosted_button_id=2VT5EFHECUMSW

If you are not satisfy with the results or if it is too fast for you, you may send it back to me within 30 days in an unmodified condition.

Update: May 2nd, 2013 > I can adjust the controller for 24V, 33V, 36V, 48V, 60V, 66V, 72V, 84V, and other battery settings upon request.
Quantity updated as of 4/06/2012 : 39 left (buyer bought 1 from Bakersfield, CA )
Quantity updated as of 4/19/2012 : 38 left (buyer bought 1 from Cranleigh, Surrey,United Kingdom)
Quantity updated as of 4/28/2012 : 37 left (buyer bought 1 from ORDES, La Coruna,Spain)
Quantity updated as of 5/07/2012 : 36 left (buyer bought 1 from Farsta, Stockholm,Sweden)
Quantity updated as of 5/10/2012 : 35 left (buyer bought 1 from kensington, MD)
Quantity updated as of 5/18/2012: 34 left (buyer bought 1 from Portland, OR)
Quantity updated as of 5/23/2012 : 33 left (buyer bought 1 from Partille, Västra Götalands Län,Sweden)
Quantity updated as of 5/31/2012: 31 left (buyer bought 2 from Portland, OR )
Quantity updated as of 6/02/2012: 27 left (buyer bought 4 from Ferney Voltaire ,France)
Quantity updated as of 6/21/2012 : 26 left (buyer bought 1 from Lyme Regis,  Dorset, United Kingdom )
Quantity updated as of 8/19/2012 : 25 left (buyer bought 1 from E. Falmouth, MA)
Quantity updated as of 8/25/2012 : 24 left (buyer bought 1 from Lemberg, Germany )
Quantity updated as of 10/22/2012 : 23 left (buyer bought 1 from Westhill, Aberdeenshire, United Kingdom )
Quantity updated as of 11/3/2012: 22 left (buyer bought 1 from Davenport, CA )
Quantity updated as of 11/17/2012 : 21 left (buyer bought 1 from Grand lake, Nova Scotia, Canada )
Quantity updated as of 1/16/2013 : 20 left (buyer bought 1 from Rimini, Italy )
Quantity updated as of 1/19/2013 : 18 left (buyer bought 2 from Alkmaar,  Netherlands )
Quantity updated as of 2/5/2013 : 17 left (buyer bought 1 from Arlington, VA )
Quantity updated as of 2/5/2013 : 15 left (buyer bought 2 from Portland, OR )
Quantity updated as of 2/12/2013 : 14 left (buyer bought 1 from Columbia, Canada )
Quantity updated as of 2/14/2013 : 13 left (buyer bought 1 from EL DORADO, CA )
Quantity updated as of 2/19/2013 : 12 left (buyer bought 1 from norwich, Norfolk, United Kingdom )
Quantity updated as of 3/4/2013 : 11 left (buyer bought 1 from wattrelos, France )
Quantity updated as of 3/10/2013 : 10 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/20/2013 : 8 left (buyer bought 2 from Quorn, Leicestershire, United Kingdom )
Quantity updated as of 3/25/2013: 7 left (buyer bought 1 from Upplands Väsby, Sweden )
Quantity updated as of 3/25/2013 : 6 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/28/2013 : 5 left (buyer bought 1 from Tyngsboro, MA )
Quantity updated as of 4/4/2013 : 4 left (buyer bought 1 from Lihue, HI)
Quantity updated as of 4/4/2013 : 3 left (buyer bought 1 from Zwingenberg, Baden-Württemberg, Germany )
Quantity updated as of 4/13/2013 : 2 left (buyer bought 1 from san diego, CA)
Quantity updated as of 4/14/2013 : 1 left (buyer bought 1 from Los Angeles, CA)


It works on both 60 and 120 degree angle hall sensors motors such as the 9C, Crystalyte 40x series, 5 series, Turnigy (at up to 2200rpm only), Astro (at up to 2200rpm only).


Attached are the pictures of the controller. Please allow time for the images to load.
Image
Image

Additional accessories (prices are reflected with controller purchase only. Please contact if you are interested to buy without controller):
$15 throttle (full/half/thumb) with mated left rubber grip (very good quality) (ebikekit retails @ $36)
$19 cruise control (manually installation required)
$15 three way speed switch (manually installation required)
$15 PAS - Pedal Assist System add-on (manually installation required)
$15 electric brake levers a pair
$29 motor/controller hall/phase/throttle tester
Edited by Lyen on Thu May 02, 2013 11:33 am.
Items For Sale
Please sign up here and donate your marrow to save life.
User avatar
Lyen
10 kW
10 kW
 
Posts: 727
Joined: Fri Aug 17, 2007 1:26 am
Location: San Francisco, California, USA

Revision 14: 6x4110 Sensorless Mini Monster Controller LYEN Edition $89

Postby Lyen » Fri Jul 02, 2010 5:32 am

These are for newly hand assembled 6 FET Infineon programmable brushless controllers I am selling. They are new and never used. It is originally designed for brushless motors with damaged hall sensors. You can now revive any damaged hall sensor motors and put your ebike back on the road.

The way it works is controller has a unique sensorless module to convert pulses to voltage and feed the appropriate emulated signal to the MCU (Motor Control Unit).
Image

There are other reasons for utilize the controller below:
1. You want to make more space in the motor axle for for thicker phase wires
2. You hate hall wires
3. You have a RC motor (Turnigy & Astro in this case)
4. You want to try something different
5. You think sensorless is cool
6. You are unable to figure out how to wire the sensor wires to the controller with the correct sequence
7. You want to have a backup controller just in case
8. You think sensorless is more reliable since no hall sensors and/or wires can get damaged easily by heat & water

The controller is hacker ready. It was originally a special request item from a member. But word of mouths are making it becomes more popular so I had to make a few extra to meet the demand. :)

There are lots of potential and features you can unveil and twist as you go. You can program functions such as enable power regeneration, regenerate braking, pulse width modulation, low voltage cut-off, interface with a Cycle Analyst, and others. You may also add an USB to TTL programming adapter and connect to the computer for tuning. (Electronics knowledge is required to unleash the potential however)

One unique feature on this controller is that it has an additional speed sensor circuitry built-in with an extra wire embedded for output. It is to be used with the scooter style electric bike and electric scooters that have a speedometer in the dashboard.

If you look carefully in the photos, you will notice this version also uses lock washers to secure the MOSFETs internally and the heat transfer bar outside to place tension against a nut after tightening. It is also to help prevent the nut from loosening. The MOSFETs will get overheated and damaged when detached from the heat-sink which used to be the case from the previous designs.

* For hackers, you may double and possibly triple the current output to make it a mighty wonder by adding braids wires (http://www.radioshack.com/product/index ... Id=2062744),add solders to beef up the circuit board traces and shunt. It may also be needed to upgrade to larger capacitors, gauge wires for both the battery and the phase wires to the motor.

Best motors to use:
200-500w geared motors
E-BikeKit 6x10 motor due to high torque & low current

Features:
Programmable
Small size
Lightweight
Long range
Good for low discharge rated batteries

Hackable features:
Higher power output
Cruise control with throttle only
Reverse
Security lock
Turbo mode
Status Indicator
Speed Limit
etc.

For hacking information, please see the links below:
http://endless-sphere.com/forums/viewtopic.php?f=2&t=12616&hilit=6fet
http://endless-sphere.com/forums/viewtopic.php?f=2&t=18641


Below is the specification:
Model: EC-064110SL-LYEN EDITION
Start immediate controller
Chipset: XCKJ8B116A (same chipset being used as in the 18 FET controller)
Circuit board version: EB206-C-3
6 x genuine IRFB 4110 MOSFET N-CH 100V (tested up to 110V before damage) for more information about the FET, click the link below:
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=IRFB4110PBF-ND
36-60V battery optimized (for higher or lower voltage & current such as 24V, 60-100V, you may need to change the resistor network to avoid damage to the LM317 linear voltage regulator)
20A is the current rate at 72v or 25A at 48v (for higher current, you may need to beef up/reinforce the trace, shunt, and reprogram it via the software)
Low voltage cut-off: 29V
Battery and motor phase wires gauge size: 12AWG (High voltage capable wires equipped)
Dimension: 115mm x 67mm x 35mm plus mount extensions

I have only 40 made since I am busy working on my other ebike projects. My intention for selling at such low price is to share the fun with other ES forum members instead of making them jealous. :wink: I finally understand why Methods mentioned the cost of labor is steep after all this and I have to agree with him from now on. These controllers are not generic controllers. I have every single one serialized. Quantity is limited, buy it now and upgrade later once your piggy bank is filled up if needed. :lol:

$89 USD free ground shipping in the United States & Canada. For other locations, please PM or email me at LYEN@HOTMAIL.COM. I accept PayPal, cash or money order. The controllers will be shipped out from me in San Francisco, California, USA. I will provide a tracking number and ship it out as soon as I have received the fund.

For only $10 more, I can include the the following:
1. CA connector
2. Regenerative enable/disable (Enabled simply by connect the wires together without the need to open the case)
3. USB-TTL 5 pin connector (for use with the USB-TTL adapter that is sold separate)

I also have the USB-TTL adapter for adjust and alter the controller settings on your computer. It has the extra 5 pin plug and a "SEND" button. It is also compatible with Windows XP/Vista/7 32/64 bit operating system (real 32/64bit drivers). $15 with purchase, $20 if purchase separately.

You may click on the PayPal Buy It Now link below. For accessories, please send money via PayPal or send me a private message for the total price. Thanks!
https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick&hosted_button_id=2VT5EFHECUMSW

If you are not satisfy with the results or if it is too fast for you, you may send it back to me within 30 days in an unmodified condition.

Update: April 23rd, 2013 > I can adjust the controller for 24V, 33V, 36V, 48V, 60V, 66V, 72V, 84V, and other battery settings upon request.
Quantity updated as of 4/06/2012 : 39 left (buyer bought 1 from Bakersfield, CA )
Quantity updated as of 4/19/2012 : 38 left (buyer bought 1 from Cranleigh, Surrey,United Kingdom)
Quantity updated as of 4/28/2012 : 37 left (buyer bought 1 from ORDES, La Coruna,Spain)
Quantity updated as of 5/07/2012 : 36 left (buyer bought 1 from Farsta, Stockholm,Sweden)
Quantity updated as of 5/10/2012 : 35 left (buyer bought 1 from kensington, MD)
Quantity updated as of 5/18/2012: 34 left (buyer bought 1 from Portland, OR)
Quantity updated as of 5/23/2012 : 33 left (buyer bought 1 from Partille, Västra Götalands Län,Sweden)
Quantity updated as of 5/31/2012: 31 left (buyer bought 2 from Portland, OR )
Quantity updated as of 6/02/2012: 27 left (buyer bought 4 from Ferney Voltaire ,France)
Quantity updated as of 6/21/2012 : 26 left (buyer bought 1 from Lyme Regis,  Dorset, United Kingdom )
Quantity updated as of 8/19/2012 : 25 left (buyer bought 1 from E. Falmouth, MA)
Quantity updated as of 8/25/2012 : 24 left (buyer bought 1 from Lemberg, Germany )
Quantity updated as of 10/22/2012 : 23 left (buyer bought 1 from Westhill, Aberdeenshire, United Kingdom )
Quantity updated as of 11/3/2012: 22 left (buyer bought 1 from Davenport, CA )
Quantity updated as of 11/17/2012 : 21 left (buyer bought 1 from Grand lake, Nova Scotia, Canada )
Quantity updated as of 1/16/2013 : 20 left (buyer bought 1 from Rimini, Italy )
Quantity updated as of 1/19/2013 : 18 left (buyer bought 2 from Alkmaar,  Netherlands )
Quantity updated as of 2/5/2013 : 17 left (buyer bought 1 from Arlington, VA )
Quantity updated as of 2/5/2013 : 15 left (buyer bought 2 from Portland, OR )
Quantity updated as of 2/12/2013 : 14 left (buyer bought 1 from Columbia, Canada )
Quantity updated as of 2/14/2013 : 13 left (buyer bought 1 from EL DORADO, CA )
Quantity updated as of 2/19/2013 : 12 left (buyer bought 1 from norwich, Norfolk, United Kingdom )
Quantity updated as of 3/4/2013 : 11 left (buyer bought 1 from wattrelos, France )
Quantity updated as of 3/10/2013 : 10 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/20/2013 : 8 left (buyer bought 2 from Quorn, Leicestershire, United Kingdom )
Quantity updated as of 3/25/2013: 7 left (buyer bought 1 from Upplands Väsby, Sweden )
Quantity updated as of 3/25/2013 : 6 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/28/2013 : 5 left (buyer bought 1 from Tyngsboro, MA )
Quantity updated as of 4/4/2013 : 4 left (buyer bought 1 from Lihue, HI)
Quantity updated as of 4/4/2013 : 3 left (buyer bought 1 from Zwingenberg, Baden-Württemberg, Germany )
Quantity updated as of 4/13/2013 : 2 left (buyer bought 1 from san diego, CA)
Quantity updated as of 4/14/2013 : 1 left (buyer bought 1 from Los Angeles, CA)


It works on both 60 and 120 degree angle hall sensors motors such as the 9C, Crystalyte 40x series, 5 series, Turnigy (at up to 2200rpm only), Astro (at up to 2200rpm only).


Attached are the pictures of the controller. Please allow time for the images to load.
Image
Image

Additional accessories (prices are reflected with controller purchase only. Please contact if you are interested to buy without controller):
$15 throttle (full/half/thumb) with mated left rubber grip (very good quality) (ebikekit retails @ $36)
$19 cruise control (manually installation required)
$15 three way speed switch (manually installation required)
$15 PAS - Pedal Assist System add-on (manually installation required)
$15 electric brake levers a pair
$29 motor/controller hall/phase/throttle tester
Edited by Lyen on Tue Apr 23, 2013 5:05 pm.
Items For Sale
Please sign up here and donate your marrow to save life.
User avatar
Lyen
10 kW
10 kW
 
Posts: 727
Joined: Fri Aug 17, 2007 1:26 am
Location: San Francisco, California, USA

Revision 13: 6x4110 Sensorless Mini Monster Controller LYEN Edition $89

Postby Lyen » Fri Jul 02, 2010 5:32 am

These are for newly hand assembled 6 FET Infineon programmable brushless controllers I am selling. They are new and never used. It is originally designed for brushless motors with damaged hall sensors. You can now revive any damaged hall sensor motors and put your ebike back on the road.

The way it works is controller has a unique sensorless module to convert pulses to voltage and feed the appropriate emulated signal to the MCU (Motor Control Unit).
Image

There are other reasons for utilize the controller below:
1. You want to make more space in the motor axle for for thicker phase wires
2. You hate hall wires
3. You have a RC motor (Turnigy & Astro in this case)
4. You want to try something different
5. You think sensorless is cool
6. You are unable to figure out how to wire the sensor wires to the controller with the correct sequence
7. You want to have a backup controller just in case
8. You think sensorless is more reliable since no hall sensors and/or wires can get damaged easily by heat & water

The controller is hacker ready. It was originally a special request item from a member. But word of mouths are making it becomes more popular so I had to make a few extra to meet the demand. :)

There are lots of potential and features you can unveil and twist as you go. You can program functions such as enable power regeneration, regenerate braking, pulse width modulation, low voltage cut-off, interface with a Cycle Analyst, and others. You may also add an USB to TTL programming adapter and connect to the computer for tuning. (Electronics knowledge is required to unleash the potential however)

One unique feature on this controller is that it has an additional speed sensor circuitry built-in with an extra wire embedded for output. It is to be used with the scooter style electric bike and electric scooters that have a speedometer in the dashboard.

If you look carefully in the photos, you will notice this version also uses lock washers to secure the MOSFETs internally and the heat transfer bar outside to place tension against a nut after tightening. It is also to help prevent the nut from loosening. The MOSFETs will get overheated and damaged when detached from the heat-sink which used to be the case from the previous designs.

* For hackers, you may double and possibly triple the current output to make it a mighty wonder by adding braids wires (http://www.radioshack.com/product/index ... Id=2062744),add solders to beef up the circuit board traces and shunt. It may also be needed to upgrade to larger capacitors, gauge wires for both the battery and the phase wires to the motor.

Best motors to use:
200-500w geared motors
E-BikeKit 6x10 motor due to high torque & low current

Features:
Programmable
Small size
Lightweight
Long range
Good for low discharge rated batteries

Hackable features:
Higher power output
Cruise control with throttle only
Reverse
Security lock
Turbo mode
Status Indicator
Speed Limit
etc.

For hacking information, please see the links below:
http://endless-sphere.com/forums/viewtopic.php?f=2&t=12616&hilit=6fet
http://endless-sphere.com/forums/viewtopic.php?f=2&t=18641


Below is the specification:
Model: EC-064110SL-LYEN EDITION
Start immediate controller
Chipset: XCKJ8B116A (same chipset being used as in the 18 FET controller)
Circuit board version: EB206-C-3
6 x genuine IRFB 4110 MOSFET N-CH 100V (tested up to 110V before damage) for more information about the FET, click the link below:
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=IRFB4110PBF-ND
36-60V battery optimized (for higher or lower voltage & current such as 24V, 60-100V, you may need to change the resistor network to avoid damage to the LM317 linear voltage regulator)
20A is the current rate at 72v or 25A at 48v (for higher current, you may need to beef up/reinforce the trace, shunt, and reprogram it via the software)
Low voltage cut-off: 29V
Battery and motor phase wires gauge size: 12AWG (High voltage capable wires equipped)
Dimension: 115mm x 67mm x 35mm plus mount extensions

I have only 40 made since I am busy working on my other ebike projects. My intention for selling at such low price is to share the fun with other ES forum members instead of making them jealous. :wink: I finally understand why Methods mentioned the cost of labor is steep after all this and I have to agree with him from now on. These controllers are not generic controllers. I have every single one serialized. Quantity is limited, buy it now and upgrade later once your piggy bank is filled up if needed. :lol:

$89 USD free ground shipping in the United States & Canada. For other locations, please PM or email me at LYEN@HOTMAIL.COM. I accept PayPal, cash or money order. The controllers will be shipped out from me in San Francisco, California, USA. I will provide a tracking number and ship it out as soon as I have received the fund.

For only $10 more, I can include the the following:
1. CA connector
2. Regenerative enable/disable (Enabled simply by connect the wires together without the need to open the case)
3. USB-TTL 5 pin connector (for use with the USB-TTL adapter that is sold separate)

I also have the USB-TTL adapter for adjust and alter the controller settings on your computer. It has the extra 5 pin plug and a "SEND" button. It is also compatible with Windows XP/Vista/7 32/64 bit operating system (real 32/64bit drivers). $15 with purchase, $20 if purchase separately.

You may click on the PayPal Buy It Now link below. For accessories, please send money via PayPal or send me a private message for the total price. Thanks!
https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick&hosted_button_id=2VT5EFHECUMSW

If you are not satisfy with the results or if it is too fast for you, you may send it back to me within 30 days in an unmodified condition.

Update: April 13rd, 2013 > I can adjust the controller for 24V, 33V, 36V, 48V, 60V, 66V, 72V, 84V, and other battery settings upon request.
Quantity updated as of 3/28/2012 :39 left (buyer bought 1 from St-Félicien Quebec ,Canada)
Quantity updated as of 3/29/2012 : 38 left (buyer bought 1 from Maldon, Essex,United Kingdom
Quantity updated as of 4/06/2012 : 37 left (buyer bought 1 from Bakersfield, CA )
Quantity updated as of 4/19/2012 : 36 left (buyer bought 1 from Cranleigh, Surrey,United Kingdom)
Quantity updated as of 4/28/2012 : 35 left (buyer bought 1 from ORDES, La Coruna,Spain)
Quantity updated as of 5/07/2012 : 34 left (buyer bought 1 from Farsta, Stockholm,Sweden)
Quantity updated as of 5/10/2012 : 33 left (buyer bought 1 from kensington, MD)
Quantity updated as of 5/18/2012: 32 left (buyer bought 1 from Portland, OR)
Quantity updated as of 5/23/2012 : 31 left (buyer bought 1 from Partille, Västra Götalands Län,Sweden)
Quantity updated as of 5/31/2012: 29 left (buyer bought 2 from Portland, OR )
Quantity updated as of 6/02/2012: 25 left (buyer bought 4 from Ferney Voltaire ,France)
Quantity updated as of 6/21/2012 : 24 left (buyer bought 1 from Lyme Regis,  Dorset, United Kingdom )
Quantity updated as of 8/19/2012 : 23 left (buyer bought 1 from E. Falmouth, MA)
Quantity updated as of 8/25/2012 : 22 left (buyer bought 1 from Lemberg, Germany )
Quantity updated as of 10/22/2012 : 21 left (buyer bought 1 from Westhill, Aberdeenshire, United Kingdom )
Quantity updated as of 11/3/2012: 20 left (buyer bought 1 from Davenport, CA )
Quantity updated as of 11/17/2012 : 19 left (buyer bought 1 from Grand lake, Nova Scotia, Canada )
Quantity updated as of 1/16/2013 : 18 left (buyer bought 1 from Rimini, Italy )
Quantity updated as of 1/19/2013 : 16 left (buyer bought 2 from Alkmaar,  Netherlands )
Quantity updated as of 2/5/2013 : 15 left (buyer bought 1 from Arlington, VA )
Quantity updated as of 2/5/2013 : 13 left (buyer bought 2 from Portland, OR )
Quantity updated as of 2/12/2013 : 12 left (buyer bought 1 from Columbia, Canada )
Quantity updated as of 2/14/2013 : 11 left (buyer bought 1 from EL DORADO, CA )
Quantity updated as of 2/19/2013 : 10 left (buyer bought 1 from norwich, Norfolk, United Kingdom )
Quantity updated as of 3/4/2013 : 9 left (buyer bought 1 from wattrelos, France )
Quantity updated as of 3/10/2013 : 8 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/20/2013 : 6 left (buyer bought 2 from Quorn, Leicestershire, United Kingdom )
Quantity updated as of 3/25/2013: 5 left (buyer bought 1 from Upplands Väsby, Sweden )
Quantity updated as of 3/25/2013 : 4 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/28/2013 : 3 left (buyer bought 1 from Tyngsboro, MA )
Quantity updated as of 4/4/2013 : 2 left (buyer bought 1 from Lihue, HI)


It works on both 60 and 120 degree angle hall sensors motors such as the 9C, Crystalyte 40x series, 5 series, Turnigy (at up to 2200rpm only), Astro (at up to 2200rpm only).


Attached are the pictures of the controller. Please allow time for the images to load.
Image
Image

Additional accessories (prices are reflected with controller purchase only. Please contact if you are interested to buy without controller):
$15 throttle (full/half/thumb) with mated left rubber grip (very good quality) (ebikekit retails @ $36)
$19 cruise control (manually installation required)
$15 three way speed switch (manually installation required)
$15 PAS - Pedal Assist System add-on (manually installation required)
$15 electric brake levers a pair
$29 motor/controller hall/phase/throttle tester
Edited by Lyen on Sat Apr 13, 2013 5:34 pm.
Items For Sale
Please sign up here and donate your marrow to save life.
User avatar
Lyen
10 kW
10 kW
 
Posts: 727
Joined: Fri Aug 17, 2007 1:26 am
Location: San Francisco, California, USA

Revision 12: 6x4110 Sensorless Mini Monster Controller LYEN Edition $89

Postby Lyen » Fri Jul 02, 2010 5:32 am

These are for newly hand assembled 6 FET Infineon programmable brushless controllers I am selling. They are new and never used. It is originally designed for brushless motors with damaged hall sensors. You can now revive any damaged hall sensor motors and put your ebike back on the road.

The way it works is controller has a unique sensorless module to convert pulses to voltage and feed the appropriate emulated signal to the MCU (Motor Control Unit).
Image

There are other reasons for utilize the controller below:
1. You want to make more space in the motor axle for for thicker phase wires
2. You hate hall wires
3. You have a RC motor (Turnigy & Astro in this case)
4. You want to try something different
5. You think sensorless is cool
6. You are unable to figure out how to wire the sensor wires to the controller with the correct sequence
7. You want to have a backup controller just in case
8. You think sensorless is more reliable since no hall sensors and/or wires can get damaged easily by heat & water

The controller is hacker ready. It was originally a special request item from a member. But word of mouths are making it becomes more popular so I had to make a few extra to meet the demand. :)

There are lots of potential and features you can unveil and twist as you go. You can program functions such as enable power regeneration, regenerate braking, pulse width modulation, low voltage cut-off, interface with a Cycle Analyst, and others. You may also add an USB to TTL programming adapter and connect to the computer for tuning. (Electronics knowledge is required to unleash the potential however)

One unique feature on this controller is that it has an additional speed sensor circuitry built-in with an extra wire embedded for output. It is to be used with the scooter style electric bike and electric scooters that have a speedometer in the dashboard.

If you look carefully in the photos, you will notice this version also uses lock washers to secure the MOSFETs internally and the heat transfer bar outside to place tension against a nut after tightening. It is also to help prevent the nut from loosening. The MOSFETs will get overheated and damaged when detached from the heat-sink which used to be the case from the previous designs.

* For hackers, you may double and possibly triple the current output to make it a mighty wonder by adding braids wires (http://www.radioshack.com/product/index ... Id=2062744),add solders to beef up the circuit board traces and shunt. It may also be needed to upgrade to larger capacitors, gauge wires for both the battery and the phase wires to the motor.

Best motors to use:
200-500w geared motors
E-BikeKit 6x10 motor due to high torque & low current

Features:
Programmable
Small size
Lightweight
Long range
Good for low discharge rated batteries

Hackable features:
Higher power output
Cruise control with throttle only
Reverse
Security lock
Turbo mode
Status Indicator
Speed Limit
etc.

For hacking information, please see the links below:
http://endless-sphere.com/forums/viewtopic.php?f=2&t=12616&hilit=6fet
http://endless-sphere.com/forums/viewtopic.php?f=2&t=18641


Below is the specification:
Model: EC-064110SL-LYEN EDITION
Start immediate controller
Chipset: XCKJ8B116A (same chipset being used as in the 18 FET controller)
Circuit board version: EB206-C-3
6 x genuine IRFB 4110 MOSFET N-CH 100V (tested up to 110V before damage) for more information about the FET, click the link below:
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=IRFB4110PBF-ND
36-60V battery optimized (for higher or lower voltage & current such as 24V, 60-100V, you may need to change the resistor network to avoid damage to the LM317 linear voltage regulator)
20A is the current rate at 72v or 25A at 48v (for higher current, you may need to beef up/reinforce the trace, shunt, and reprogram it via the software)
Low voltage cut-off: 29V
Battery and motor phase wires gauge size: 12AWG (High voltage capable wires equipped)
Dimension: 115mm x 67mm x 35mm plus mount extensions

I have only 40 made since I am busy working on my other ebike projects. My intention for selling at such low price is to share the fun with other ES forum members instead of making them jealous. :wink: I finally understand why Methods mentioned the cost of labor is steep after all this and I have to agree with him from now on. These controllers are not generic controllers. I have every single one serialized. Quantity is limited, buy it now and upgrade later once your piggy bank is filled up if needed. :lol:

$89 USD free ground shipping in the United States & Canada. For other locations, please PM or email me at LYEN@HOTMAIL.COM. I accept PayPal, cash or money order. The controllers will be shipped out from me in San Francisco, California, USA. I will provide a tracking number and ship it out as soon as I have received the fund.

For only $10 more, I can include the the following:
1. CA connector
2. Regenerative enable/disable (Enabled simply by connect the wires together without the need to open the case)
3. USB-TTL 5 pin connector (for use with the USB-TTL adapter that is sold separate)

I also have the USB-TTL adapter for adjust and alter the controller settings on your computer. It has the extra 5 pin plug and a "SEND" button. It is also compatible with Windows XP/Vista/7 32/64 bit operating system (real 32/64bit drivers). $15 with purchase, $20 if purchase separately.

You may click on the PayPal Buy It Now link below. For accessories, please send money via PayPal or send me a private message for the total price. Thanks!
https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick&hosted_button_id=2VT5EFHECUMSW

If you are not satisfy with the results or if it is too fast for you, you may send it back to me within 30 days in an unmodified condition.

Update: March 29th, 2013 > I can adjust the controller for 24V, 33V, 36V, 48V, 60V, 66V, 72V, 84V, and other battery settings upon request.
Quantity updated as of 3/28/2012 :39 left (buyer bought 1 from St-Félicien Quebec ,Canada)
Quantity updated as of 3/29/2012 : 38 left (buyer bought 1 from Maldon, Essex,United Kingdom
Quantity updated as of 4/06/2012 : 37 left (buyer bought 1 from Bakersfield, CA )
Quantity updated as of 4/19/2012 : 36 left (buyer bought 1 from Cranleigh, Surrey,United Kingdom)
Quantity updated as of 4/28/2012 : 35 left (buyer bought 1 from ORDES, La Coruna,Spain)
Quantity updated as of 5/07/2012 : 34 left (buyer bought 1 from Farsta, Stockholm,Sweden)
Quantity updated as of 5/10/2012 : 33 left (buyer bought 1 from kensington, MD)
Quantity updated as of 5/18/2012: 32 left (buyer bought 1 from Portland, OR)
Quantity updated as of 5/23/2012 : 31 left (buyer bought 1 from Partille, Västra Götalands Län,Sweden)
Quantity updated as of 5/31/2012: 29 left (buyer bought 2 from Portland, OR )
Quantity updated as of 6/02/2012: 25 left (buyer bought 4 from Ferney Voltaire ,France)
Quantity updated as of 6/21/2012 : 24 left (buyer bought 1 from Lyme Regis,  Dorset, United Kingdom )
Quantity updated as of 8/19/2012 : 23 left (buyer bought 1 from E. Falmouth, MA)
Quantity updated as of 8/25/2012 : 22 left (buyer bought 1 from Lemberg, Germany )
Quantity updated as of 10/22/2012 : 21 left (buyer bought 1 from Westhill, Aberdeenshire, United Kingdom )
Quantity updated as of 11/3/2012: 20 left (buyer bought 1 from Davenport, CA )
Quantity updated as of 11/17/2012 : 19 left (buyer bought 1 from Grand lake, Nova Scotia, Canada )
Quantity updated as of 1/16/2013 : 18 left (buyer bought 1 from Rimini, Italy )
Quantity updated as of 1/19/2013 : 16 left (buyer bought 2 from Alkmaar,  Netherlands )
Quantity updated as of 2/5/2013 : 15 left (buyer bought 1 from Arlington, VA )
Quantity updated as of 2/5/2013 : 13 left (buyer bought 2 from Portland, OR )
Quantity updated as of 2/12/2013 : 12 left (buyer bought 1 from Columbia, Canada )
Quantity updated as of 2/14/2013 : 11 left (buyer bought 1 from EL DORADO, CA )
Quantity updated as of 2/19/2013 : 10 left (buyer bought 1 from norwich, Norfolk, United Kingdom )
Quantity updated as of 3/4/2013 : 9 left (buyer bought 1 from wattrelos, France )
Quantity updated as of 3/10/2013 : 8 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/20/2013 : 6 left (buyer bought 2 from Quorn, Leicestershire, United Kingdom )
Quantity updated as of 3/25/2013: 5 left (buyer bought 1 from Upplands Väsby, Sweden )
Quantity updated as of 3/25/2013 : 4 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/28/2013 : 3 left (buyer bought 1 from Tyngsboro, MA )


It works on both 60 and 120 degree angle hall sensors motors such as the 9C, Crystalyte 40x series, 5 series, Turnigy (at up to 2200rpm only), Astro (at up to 2200rpm only).


Attached are the pictures of the controller. Please allow time for the images to load.
Image
Image

Additional accessories (prices are reflected with controller purchase only. Please contact if you are interested to buy without controller):
$15 throttle (full/half/thumb) with mated left rubber grip (very good quality) (ebikekit retails @ $36)
$19 cruise control (manually installation required)
$15 three way speed switch (manually installation required)
$15 PAS - Pedal Assist System add-on (manually installation required)
$15 electric brake levers a pair
$29 motor/controller hall/phase/throttle tester
Edited by Lyen on Fri Mar 29, 2013 7:21 pm.
Items For Sale
Please sign up here and donate your marrow to save life.
User avatar
Lyen
10 kW
10 kW
 
Posts: 727
Joined: Fri Aug 17, 2007 1:26 am
Location: San Francisco, California, USA

Revision 11: 6x4110 Sensorless Mini Monster Controller LYEN Edition $89

Postby Lyen » Fri Jul 02, 2010 5:32 am

These are for newly hand assembled 6 FET Infineon programmable brushless controllers I am selling. They are new and never used. It is originally designed for brushless motors with damaged hall sensors. You can now revive any damaged hall sensor motors and put your ebike back on the road.

The way it works is controller has a unique sensorless module to convert pulses to voltage and feed the appropriate emulated signal to the MCU (Motor Control Unit).
Image

There are other reasons for utilize the controller below:
1. You want to make more space in the motor axle for for thicker phase wires
2. You hate hall wires
3. You have a RC motor (Turnigy & Astro in this case)
4. You want to try something different
5. You think sensorless is cool
6. You are unable to figure out how to wire the sensor wires to the controller with the correct sequence
7. You want to have a backup controller just in case
8. You think sensorless is more reliable since no hall sensors and/or wires can get damaged easily by heat & water

The controller is hacker ready. It was originally a special request item from a member. But word of mouths are making it becomes more popular so I had to make a few extra to meet the demand. :)

There are lots of potential and features you can unveil and twist as you go. You can program functions such as enable power regeneration, regenerate braking, pulse width modulation, low voltage cut-off, interface with a Cycle Analyst, and others. You may also add an USB to TTL programming adapter and connect to the computer for tuning. (Electronics knowledge is required to unleash the potential however)

One unique feature on this controller is that it has an additional speed sensor circuitry built-in with an extra wire embedded for output. It is to be used with the scooter style electric bike and electric scooters that have a speedometer in the dashboard.

If you look carefully in the photos, you will notice this version also uses lock washers to secure the MOSFETs internally and the heat transfer bar outside to place tension against a nut after tightening. It is also to help prevent the nut from loosening. The MOSFETs will get overheated and damaged when detached from the heat-sink which used to be the case from the previous designs.

* For hackers, you may double and possibly triple the current output to make it a mighty wonder by adding braids wires (http://www.radioshack.com/product/index ... Id=2062744),add solders to beef up the circuit board traces and shunt. It may also be needed to upgrade to larger capacitors, gauge wires for both the battery and the phase wires to the motor.

Best motors to use:
200-500w geared motors
E-BikeKit 6x10 motor due to high torque & low current

Features:
Programmable
Small size
Lightweight
Long range
Good for low discharge rated batteries

Hackable features:
Higher power output
Cruise control with throttle only
Reverse
Security lock
Turbo mode
Status Indicator
Speed Limit
etc.

For hacking information, please see the links below:
http://endless-sphere.com/forums/viewtopic.php?f=2&t=12616&hilit=6fet
http://endless-sphere.com/forums/viewtopic.php?f=2&t=18641


Below is the specification:
Model: EC-064110SL-LYEN EDITION
Start immediate controller
Chipset: XCKJ8B116A (same chipset being used as in the 18 FET controller)
Circuit board version: EB206-C-3
6 x genuine IRFB 4110 MOSFET N-CH 100V (tested up to 110V before damage) for more information about the FET, click the link below:
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=IRFB4110PBF-ND
36-60V battery optimized (for higher or lower voltage & current such as 24V, 60-100V, you may need to change the resistor network to avoid damage to the LM317 linear voltage regulator)
20A is the current rate at 72v or 25A at 48v (for higher current, you may need to beef up/reinforce the trace, shunt, and reprogram it via the software)
Low voltage cut-off: 29V
Battery and motor phase wires gauge size: 12AWG (High voltage capable wires equipped)
Dimension: 115mm x 67mm x 35mm plus mount extensions

I have only 35 made since I am busy working on my other ebike projects. My intention for selling at such low price is to share the fun with other ES forum members instead of making them jealous. :wink: I finally understand why Methods mentioned the cost of labor is steep after all this and I have to agree with him from now on. These controllers are not generic controllers. I have every single one serialized. Quantity is limited, buy it now and upgrade later once your piggy bank is filled up if needed. :lol:

$89 USD free ground shipping in the United States & Canada. For other locations, please PM or email me at LYEN@HOTMAIL.COM. I accept PayPal, cash or money order. The controllers will be shipped out from me in San Francisco, California, USA. I will provide a tracking number and ship it out as soon as I have received the fund.

For only $10 more, I can include the the following:
1. CA connector
2. Regenerative enable/disable (Enabled simply by connect the wires together without the need to open the case)
3. USB-TTL 5 pin connector (for use with the USB-TTL adapter that is sold separate)

I also have the USB-TTL adapter for adjust and alter the controller settings on your computer. It has the extra 5 pin plug and a "SEND" button. It is also compatible with Windows XP/Vista/7 32/64 bit operating system (real 32/64bit drivers). $15 with purchase, $20 if purchase separately.

You may click on the PayPal Buy It Now link below. For accessories, please send money via PayPal or send me a private message for the total price. Thanks!
https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick&hosted_button_id=2VT5EFHECUMSW

If you are not satisfy with the results or if it is too fast for you, you may send it back to me within 30 days in an unmodified condition.

Update: March 21st, 2013 > I can adjust the controller for 24V, 33V, 36V, 48V, 60V, 66V, 72V, 84V, and other battery settings upon request.
Quantity updated as of 3/28/2012 @ 12:28 AM PST:34 left (buyer bought 1 from St-Félicien Quebec ,Canada)
Quantity updated as of 3/29/2012 @ 7:43 AM PST: 33 left (buyer bought 1 from Maldon, Essex,United Kingdom
Quantity updated as of 4/06/2012 @ 5:32 PM PST: 32 left (buyer bought 1 from Bakersfield, CA )
Quantity updated as of 4/19/2012 @ 7:31 PM PST: 31 left (buyer bought 1 from Cranleigh, Surrey,United Kingdom)
Quantity updated as of 4/28/2012 @ 9:11 AM PST: 30 left (buyer bought 1 from ORDES, La Coruna,Spain)
Quantity updated as of 5/07/2012 @ 8:01 PM PST: 29 left (buyer bought 1 from Farsta, Stockholm,Sweden)
Quantity updated as of 5/10/2012 @ 8:55 AM PST: 28 left (buyer bought 1 from kensington, MD)
Quantity updated as of 5/18/2012 @ 5:13 PM PST: 27 left (buyer bought 1 from Portland, OR)
Quantity updated as of 5/23/2012 @ 4:58 PM PST: 26 left (buyer bought 1 from Partille, Västra Götalands Län,Sweden)
Quantity updated as of 5/31/2012 @ 10:09 PM PST: 24 left (buyer bought 2 from Portland, OR )
Quantity updated as of 6/02/2012 @ 7:44 AM PST: 20 left (buyer bought 4 from Ferney Voltaire ,France)
Quantity updated as of 6/21/2012 @ 5:30 PM PST: 19 left (buyer bought 1 from Lyme Regis,  Dorset, United Kingdom )
Quantity updated as of 8/19/2012 @ 6:35 AM PST: 18 left (buyer bought 1 from E. Falmouth, MA)
Quantity updated as of 8/25/2012 @ 12:00 PM PST: 17 left (buyer bought 1 from Lemberg, Germany )
Quantity updated as of 10/22/2012 @ 3:28 AM PST: 16 left (buyer bought 1 from Westhill, Aberdeenshire, United Kingdom )
Quantity updated as of 11/3/2012 @ 12:00 PM PST: 15 left (buyer bought 1 from Davenport, CA )
Quantity updated as of 11/17/2012 @ 3:28 AM PST: 14 left (buyer bought 1 from Grand lake, Nova Scotia, Canada )
Quantity updated as of 1/16/2013 @ 3:28 AM PST: 13 left (buyer bought 1 from Rimini, Italy )
Quantity updated as of 1/19/2013 @ 12:00 PM PST: 11 left (buyer bought 2 from Alkmaar,  Netherlands )
Quantity updated as of 2/5/2013 @ 12:00 PM PST: 10 left (buyer bought 1 from Arlington, VA )
Quantity updated as of 2/5/2013 @ 3:28 AM PST: 8 left (buyer bought 2 from Portland, OR )
Quantity updated as of 2/12/2013 @ 12:00 PM PST: 7 left (buyer bought 1 from Columbia, Canada )
Quantity updated as of 2/14/2013 @ 3:28 AM PST: 6 left (buyer bought 1 from EL DORADO, CA )
Quantity updated as of 2/19/2013 @ 3:28 AM PST: 5 left (buyer bought 1 from norwich, Norfolk, United Kingdom )
Quantity updated as of 3/4/2013 @ 12:00 PM PST: 4 left (buyer bought 1 from wattrelos, France )
Quantity updated as of 3/10/2013 @ 3:28 AM PST: 3 left (buyer bought 1 from San Diego , CA )
Quantity updated as of 3/20/2013 @ 3:28 AM PST: 2 left (buyer bought 2 from Quorn, Leicestershire, United Kingdom )


It works on both 60 and 120 degree angle hall sensors motors such as the 9C, Crystalyte 40x series, 5 series, Turnigy (at up to 2200rpm only), Astro (at up to 2200rpm only).


Attached are the pictures of the controller. Please allow time for the images to load.
Image
Image

Additional accessories (prices are reflected with controller purchase only. Please contact if you are interested to buy without controller):
$15 throttle (full/half/thumb) with mated left rubber grip (very good quality) (ebikekit retails @ $36)
$19 cruise control (manually installation required)
$15 three way speed switch (manually installation required)
$15 PAS - Pedal Assist System add-on (manually installation required)
$15 electric brake levers a pair
$29 motor/controller hall/phase/throttle tester
Edited by Lyen on Thu Mar 21, 2013 4:32 pm.
Items For Sale
Please sign up here and donate your marrow to save life.
User avatar
Lyen
10 kW
10 kW
 
Posts: 727
Joined: Fri Aug 17, 2007 1:26 am
Location: San Francisco, California, USA

Revision 10: 6x4110 Sensorless Mini Monster Controller LYEN Edition $89

Postby Lyen » Fri Jul 02, 2010 5:32 am

These are for newly hand assembled 6 FET Infineon programmable brushless controllers I am selling. They are new and never used. It is originally designed for brushless motors with damaged hall sensors. You can now revive any damaged hall sensor motors and put your ebike back on the road.

The way it works is controller has a unique sensorless module to convert pulses to voltage and feed the appropriate emulated signal to the MCU (Motor Control Unit).
Image

There are other reasons for utilize the controller below:
1. You want to make more space in the motor axle for for thicker phase wires
2. You hate hall wires
3. You have a RC motor (Turnigy & Astro in this case)
4. You want to try something different
5. You think sensorless is cool
6. You are unable to figure out how to wire the sensor wires to the controller with the correct sequence
7. You want to have a backup controller just in case
8. You think sensorless is more reliable since no hall sensors and/or wires can get damaged easily by heat & water

The controller is hacker ready. It was originally a special request item from a member. But word of mouths are making it becomes more popular so I had to make a few extra to meet the demand. :)

There are lots of potential and features you can unveil and twist as you go. You can program functions such as enable power regeneration, regenerate braking, pulse width modulation, low voltage cut-off, interface with a Cycle Analyst, and others. You may also add an USB to TTL programming adapter and connect to the computer for tuning. (Electronics knowledge is required to unleash the potential however)

One unique feature on this controller is that it has an additional speed sensor circuitry built-in with an extra wire embedded for output. It is to be used with the scooter style electric bike and electric scooters that have a speedometer in the dashboard.

If you look carefully in the photos, you will notice this version also uses lock washers to secure the MOSFETs internally and the heat transfer bar outside to place tension against a nut after tightening. It is also to help prevent the nut from loosening. The MOSFETs will get overheated and damaged when detached from the heat-sink which used to be the case from the previous designs.

* For hackers, you may double and possibly triple the current output to make it a mighty wonder by adding braids wires (http://www.radioshack.com/product/index ... Id=2062744),add solders to beef up the circuit board traces and shunt. It may also be needed to upgrade to larger capacitors, gauge wires for both the battery and the phase wires to the motor.

Best motors to use:
200-500w geared motors
E-BikeKit 6x10 motor due to high torque & low current

Features:
Programmable
Small size
Lightweight
Long range
Good for low discharge rated batteries

Hackable features:
Higher power output
Cruise control with throttle only
Reverse
Security lock
Turbo mode
Status Indicator
Speed Limit
etc.

For hacking information, please see the links below:
http://endless-sphere.com/forums/viewtopic.php?f=2&t=12616&hilit=6fet
http://endless-sphere.com/forums/viewtopic.php?f=2&t=18641


Below is the specification:
Model: EC-064110SL-LYEN EDITION
Start immediate controller
Chipset: XCKJ8B116A (same chipset being used as in the 18 FET controller)
Circuit board version: EB206-C-3
6 x genuine IRFB 4110 MOSFET N-CH 100V (tested up to 110V before damage) for more information about the FET, click the link below:
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=IRFB4110PBF-ND
36-60V battery optimized (for higher or lower voltage & current such as 24V, 60-100V, you may need to change the resistor network to avoid damage to the LM317 linear voltage regulator)
20A is the current rate at 72v or 25A at 48v (for higher current, you may need to beef up/reinforce the trace, shunt, and reprogram it via the software)
Low voltage cut-off: 29V
Battery and motor phase wires gauge size: 12AWG (High voltage capable wires equipped)
Dimension: 115mm x 67mm x 35mm plus mount extensions

I have only 35 made since I am busy working on my other ebike projects. My intention for selling at such low price is to share the fun with other ES forum members instead of making them jealous. :wink: I finally understand why Methods mentioned the cost of labor is steep after all this and I have to agree with him from now on. These controllers are not generic controllers. I have every single one serialized. Quantity is limited, buy it now and upgrade later once your piggy bank is filled up if needed. :lol:

$89 USD free ground shipping in the United States & Canada. For other locations, please PM or email me at LYEN@HOTMAIL.COM. I accept PayPal, cash or money order. The controllers will be shipped out from me in San Francisco, California, USA. I will provide a tracking number and ship it out as soon as I have received the fund.

For only $10 more, I can include the the following:
1. CA connector
2. Regenerative enable/disable (Enabled simply by connect the wires together without the need to open the case)
3. USB-TTL 5 pin connector (for use with the USB-TTL adapter that is sold separate)

I also have the USB-TTL adapter for adjust and alter the controller settings on your computer. It has the extra 5 pin plug and a "SEND" button. It is also compatible with Windows XP/Vista/7 32/64 bit operating system (real 32/64bit drivers). $15 with purchase, $20 if purchase separately.

You may click on the PayPal Buy It Now link below. For accessories, please send money via PayPal or send me a private message for the total price. Thanks!
https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick&hosted_button_id=2VT5EFHECUMSW

If you are not satisfy with the results or if it is too fast for you, you may send it back to me within 30 days in an unmodified condition.

Update: March 14th, 2013 > I can adjust the controller for 24V, 33V, 36V, 48V, 60V, 66V, 72V, 84V, and other battery settings upon request.
Quantity updated as of 3/28/2012 @ 12:28 AM PST:34 left (buyer bought 1 from St-Félicien Quebec ,Canada)
Quantity updated as of 3/29/2012 @ 7:43 AM PST: 33 left (buyer bought 1 from Maldon, Essex,United Kingdom
Quantity updated as of 4/06/2012 @ 5:32 PM PST: 32 left (buyer bought 1 from Bakersfield, CA )
Quantity updated as of 4/19/2012 @ 7:31 PM PST: 31 left (buyer bought 1 from Cranleigh, Surrey,United Kingdom)
Quantity updated as of 4/28/2012 @ 9:11 AM PST: 30 left (buyer bought 1 from ORDES, La Coruna,Spain)
Quantity updated as of 5/07/2012 @ 8:01 PM PST: 29 left (buyer bought 1 from Farsta, Stockholm,Sweden)
Quantity updated as of 5/10/2012 @ 8:55 AM PST: 28 left (buyer bought 1 from kensington, MD)
Quantity updated as of 5/18/2012 @ 5:13 PM PST: 27 left (buyer bought 1 from Portland, OR)
Quantity updated as of 5/23/2012 @ 4:58 PM PST: 26 left (buyer bought 1 from Partille, Västra Götalands Län,Sweden)
Quantity updated as of 5/31/2012 @ 10:09 PM PST: 24 left (buyer bought 2 from Portland, OR )
Quantity updated as of 6/02/2012 @ 7:44 AM PST: 20 left (buyer bought 4 from Ferney Voltaire ,France)
Quantity updated as of 6/21/2012 @ 5:30 PM PST: 19 left (buyer bought 1 from Lyme Regis,  Dorset, United Kingdom )
Quantity updated as of 8/19/2012 @ 6:35 AM PST: 18 left (buyer bought 1 from E. Falmouth, MA)
Quantity updated as of 8/25/2012 @ 12:00 PM PST: 17 left (buyer bought 1 from Lemberg, Germany )
Quantity updated as of 10/22/2012 @ 3:28 AM PST: 16 left (buyer bought 1 from Westhill, Aberdeenshire, United Kingdom )
Quantity updated as of 11/3/2012 @ 12:00 PM PST: 15 left (buyer bought 1 from Davenport, CA )
Quantity updated as of 11/17/2012 @ 3:28 AM PST: 14 left (buyer bought 1 from Grand lake, Nova Scotia, Canada )
Quantity updated as of 1/16/2013 @ 3:28 AM PST: 13 left (buyer bought 1 from Rimini, Italy )
Quantity updated as of 1/19/2013 @ 12:00 PM PST: 11 left (buyer bought 2 from Alkmaar,  Netherlands )
Quantity updated as of 2/5/2013 @ 12:00 PM PST: 10 left (buyer bought 1 from Arlington, VA )
Quantity updated as of 2/5/2013 @ 3:28 AM PST: 8 left (buyer bought 2 from Portland, OR )
Quantity updated as of 2/12/2013 @ 12:00 PM PST: 7 left (buyer bought 1 from Columbia, Canada )
Quantity updated as of 2/14/2013 @ 3:28 AM PST: 6 left (buyer bought 1 from EL DORADO, CA )
Quantity updated as of 2/19/2013 @ 3:28 AM PST: 5 left (buyer bought 1 from norwich, Norfolk, United Kingdom )
Quantity updated as of 3/4/2013 @ 12:00 PM PST: 4 left (buyer bought 1 from wattrelos, France )
Quantity updated as of 3/10/2013 @ 3:28 AM PST: 3 left (buyer bought 1 from San Diego , CA )


It works on both 60 and 120 degree angle hall sensors motors such as the 9C, Crystalyte 40x series, 5 series, Turnigy (at up to 2200rpm only), Astro (at up to 2200rpm only).


Attached are the pictures of the controller. Please allow time for the images to load.
Image
Image

Additional accessories (prices are reflected with controller purchase only. Please contact if you are interested to buy without controller):
$15 throttle (full/half/thumb) with mated left rubber grip (very good quality) (ebikekit retails @ $36)
$19 cruise control (manually installation required)
$15 three way speed switch (manually installation required)
$15 PAS - Pedal Assist System add-on (manually installation required)
$15 electric brake levers a pair
$29 motor/controller hall/phase/throttle tester
Edited by Lyen on Thu Mar 14, 2013 6:09 pm.
Items For Sale
Please sign up here and donate your marrow to save life.
User avatar
Lyen
10 kW
10 kW
 
Posts: 727
Joined: Fri Aug 17, 2007 1:26 am
Location: San Francisco, California, USA

Revision 9: 6x4110 Sensorless Mini Monster Controller LYEN Edition $89

Postby Lyen » Fri Jul 02, 2010 5:32 am

These are for newly hand assembled 6 FET Infineon programmable brushless controllers I am selling. They are new and never used. It is originally designed for brushless motors with damaged hall sensors. You can now revive any damaged hall sensor motors and put your ebike back on the road.

The way it works is controller has a unique sensorless module to convert pulses to voltage and feed the appropriate emulated signal to the MCU (Motor Control Unit).
Image

There are other reasons for utilize the controller below:
1. You want to make more space in the motor axle for for thicker phase wires
2. You hate hall wires
3. You have a RC motor (Turnigy & Astro in this case)
4. You want to try something different
5. You think sensorless is cool
6. You are unable to figure out how to wire the sensor wires to the controller with the correct sequence
7. You want to have a backup controller just in case
8. You think sensorless is more reliable since no hall sensors and/or wires can get damaged easily by heat & water

The controller is hacker ready. It was originally a special request item from a member. But word of mouths are making it becomes more popular so I had to make a few extra to meet the demand. :)

There are lots of potential and features you can unveil and twist as you go. You can program functions such as enable power regeneration, regenerate braking, pulse width modulation, low voltage cut-off, interface with a Cycle Analyst, and others. You may also add an USB to TTL programming adapter and connect to the computer for tuning. (Electronics knowledge is required to unleash the potential however)

One unique feature on this controller is that it has an additional speed sensor circuitry built-in with an extra wire embedded for output. It is to be used with the scooter style electric bike and electric scooters that have a speedometer in the dashboard.

If you look carefully in the photos, you will notice this version also uses lock washers to secure the MOSFETs internally and the heat transfer bar outside to place tension against a nut after tightening. It is also to help prevent the nut from loosening. The MOSFETs will get overheated and damaged when detached from the heat-sink which used to be the case from the previous designs.

* For hackers, you may double and possibly triple the current output to make it a mighty wonder by adding braids wires (http://www.radioshack.com/product/index ... Id=2062744),add solders to beef up the circuit board traces and shunt. It may also be needed to upgrade to larger capacitors, gauge wires for both the battery and the phase wires to the motor.

Best motors to use:
200-500w geared motors
E-BikeKit 6x10 motor due to high torque & low current

Features:
Programmable
Small size
Lightweight
Long range
Good for low discharge rated batteries

Hackable features:
Higher power output
Cruise control with throttle only
Reverse
Security lock
Turbo mode
Status Indicator
Speed Limit
etc.

For hacking information, please see the links below:
http://endless-sphere.com/forums/viewtopic.php?f=2&t=12616&hilit=6fet
http://endless-sphere.com/forums/viewtopic.php?f=2&t=18641


Below is the specification:
Model: EC-064110SL-LYEN EDITION
Start immediate controller
Chipset: XCKJ8B116A (same chipset being used as in the 18 FET controller)
Circuit board version: EB206-C-3
6 x genuine IRFB 4110 MOSFET N-CH 100V (tested up to 110V before damage) for more information about the FET, click the link below:
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=IRFB4110PBF-ND
36-60V battery optimized (for higher or lower voltage & current such as 24V, 60-100V, you may need to change the resistor network to avoid damage to the LM317 linear voltage regulator)
20A is the current rate at 72v or 25A at 48v (for higher current, you may need to beef up/reinforce the trace, shunt, and reprogram it via the software)
Low voltage cut-off: 29V
Battery and motor phase wires gauge size: 12AWG (High voltage capable wires equipped)
Dimension: 115mm x 67mm x 35mm plus mount extensions

I have only 35 made since I am busy working on my other ebike projects. My intention for selling at such low price is to share the fun with other ES forum members instead of making them jealous. :wink: I finally understand why Methods mentioned the cost of labor is steep after all this and I have to agree with him from now on. These controllers are not generic controllers. I have every single one serialized. Quantity is limited, buy it now and upgrade later once your piggy bank is filled up if needed. :lol:

$89 USD free ground shipping in the United States & Canada. For other locations, please PM or email me at LYEN@HOTMAIL.COM. I accept PayPal, cash or money order. The controllers will be shipped out from me in San Francisco, California, USA. I will provide a tracking number and ship it out as soon as I have received the fund.

For only $10 more, I can include the the following:
1. CA connector
2. Regenerative enable/disable (Enabled simply by connect the wires together without the need to open the case)
3. USB-TTL 5 pin connector (for use with the USB-TTL adapter that is sold separate)

I also have the USB-TTL adapter for adjust and alter the controller settings on your computer. It has the extra 5 pin plug and a "SEND" button. It is also compatible with Windows XP/Vista/7 32/64 bit operating system (real 32/64bit drivers). $15 with purchase, $20 if purchase separately.

You may click on the PayPal Buy It Now link below. For accessories, please send money via PayPal or send me a private message for the total price. Thanks!
https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick&hosted_button_id=2VT5EFHECUMSW

If you are not satisfy with the results or if it is too fast for you, you may send it back to me within 30 days in an unmodified condition.

Update: February 14th, 2013 > I can adjust the controller for 24V, 33V, 36V, 48V, 60V, 66V, 72V, 84V, and other battery settings upon request.
Quantity updated as of 1/28/2012 @ 8:49 AM PST: 34 left (buyer bought 1 from basingstoke, Hampshire,United Kingdom)
Quantity updated as of 2/02/2012 @ 3:54 PM PST: 33 left (buyer bought 1 from Bakersfield, CA )
Quantity updated as of 2/18/2012 @ 12:00 PM PST: 32 left (buyer bought 1 from torslanda, N/A ,Sweden)
Quantity updated as of 3/09/2012 @ 3:28 AM PST: 31 left (buyer bought 1 from Phoenix, AZ )
Quantity updated as of 3/28/2012 @ 12:28 AM PST:30 left (buyer bought 1 from St-Félicien Quebec ,Canada)
Quantity updated as of 3/29/2012 @ 7:43 AM PST: 29 left (buyer bought 1 from Maldon, Essex,United Kingdom
Quantity updated as of 4/06/2012 @ 5:32 PM PST: 28 left (buyer bought 1 from Bakersfield, CA )
Quantity updated as of 4/19/2012 @ 7:31 PM PST: 27 left (buyer bought 1 from Cranleigh, Surrey,United Kingdom)
Quantity updated as of 4/28/2012 @ 9:11 AM PST: 26 left (buyer bought 1 from ORDES, La Coruna,Spain)
Quantity updated as of 5/07/2012 @ 8:01 PM PST: 25 left (buyer bought 1 from Farsta, Stockholm,Sweden)
Quantity updated as of 5/10/2012 @ 8:55 AM PST: 24 left (buyer bought 1 from kensington, MD)
Quantity updated as of 5/18/2012 @ 5:13 PM PST: 23 left (buyer bought 1 from Portland, OR)
Quantity updated as of 5/23/2012 @ 4:58 PM PST: 22 left (buyer bought 1 from Partille, Västra Götalands Län,Sweden)
Quantity updated as of 5/31/2012 @ 10:09 PM PST: 20 left (buyer bought 2 from Portland, OR )
Quantity updated as of 6/02/2012 @ 7:44 AM PST: 16 left (buyer bought 4 from Ferney Voltaire ,France)
Quantity updated as of 6/21/2012 @ 5:30 PM PST: 15 left (buyer bought 1 from Lyme Regis,  Dorset, United Kingdom )
Quantity updated as of 8/19/2012 @ 6:35 AM PST: 14 left (buyer bought 1 from E. Falmouth, MA)
Quantity updated as of 8/25/2012 @ 12:00 PM PST: 13 left (buyer bought 1 from Lemberg, Germany )
Quantity updated as of 10/22/2012 @ 3:28 AM PST: 12 left (buyer bought 1 from Westhill, Aberdeenshire, United Kingdom )
Quantity updated as of 11/3/2012 @ 12:00 PM PST: 11 left (buyer bought 1 from Davenport, CA )
Quantity updated as of 11/17/2012 @ 3:28 AM PST: 10 left (buyer bought 1 from Grand lake, Nova Scotia, Canada )
Quantity updated as of 1/16/2013 @ 3:28 AM PST: 9 left (buyer bought 1 from Rimini, Italy )
Quantity updated as of 1/19/2013 @ 12:00 PM PST: 7 left (buyer bought 2 from Alkmaar,  Netherlands )
Quantity updated as of 2/5/2013 @ 12:00 PM PST: 6 left (buyer bought 1 from Arlington, VA )
Quantity updated as of 2/5/2013 @ 3:28 AM PST: 4 left (buyer bought 2 from Portland, OR )
Quantity updated as of 2/12/2013 @ 12:00 PM PST: 3 left (buyer bought 1 from Columbia, Canada )
Quantity updated as of 2/14/2013 @ 3:28 AM PST: 2 left (buyer bought 1 from EL DORADO, CA )


It works on both 60 and 120 degree angle hall sensors motors such as the 9C, Crystalyte 40x series, 5 series, Turnigy (at up to 2200rpm only), Astro (at up to 2200rpm only).


Attached are the pictures of the controller. Please allow time for the images to load.
Image
Image

Additional accessories (prices are reflected with controller purchase only. Please contact if you are interested to buy without controller):
$15 throttle (full/half/thumb) with mated left rubber grip (very good quality) (ebikekit retails @ $36)
$19 cruise control (manually installation required)
$15 three way speed switch (manually installation required)
$15 PAS - Pedal Assist System add-on (manually installation required)
$15 electric brake levers a pair
$29 motor/controller hall/phase/throttle tester
Edited by Lyen on Tue Mar 05, 2013 7:49 pm.
Items For Sale
Please sign up here and donate your marrow to save life.
User avatar
Lyen
10 kW
10 kW
 
Posts: 727
Joined: Fri Aug 17, 2007 1:26 am
Location: San Francisco, California, USA

Revision 8: 6x4110 Sensorless Mini Monster Controller LYEN Edition $89

Postby Lyen » Fri Jul 02, 2010 5:32 am

These are for newly hand assembled 6 FET Infineon programmable brushless controllers I am selling. They are new and never used. It is originally designed for brushless motors with damaged hall sensors. You can now revive any damaged hall sensor motors and put your ebike back on the road.

The way it works is controller has a unique sensorless module to convert pulses to voltage and feed the appropriate emulated signal to the MCU (Motor Control Unit).
Image

There are other reasons for utilize the controller below:
1. You want to make more space in the motor axle for for thicker phase wires
2. You hate hall wires
3. You have a RC motor (Turnigy & Astro in this case)
4. You want to try something different
5. You think sensorless is cool
6. You are unable to figure out how to wire the sensor wires to the controller with the correct sequence
7. You want to have a backup controller just in case
8. You think sensorless is more reliable since no hall sensors and/or wires can get damaged easily by heat & water

The controller is hacker ready. It was originally a special request item from a member. But word of mouths are making it becomes more popular so I had to make a few extra to meet the demand. :)

There are lots of potential and features you can unveil and twist as you go. You can program functions such as enable power regeneration, regenerate braking, pulse width modulation, low voltage cut-off, interface with a Cycle Analyst, and others. You may also add an USB to TTL programming adapter and connect to the computer for tuning. (Electronics knowledge is required to unleash the potential however)

One unique feature on this controller is that it has an additional speed sensor circuitry built-in with an extra wire embedded for output. It is to be used with the scooter style electric bike and electric scooters that have a speedometer in the dashboard.

If you look carefully in the photos, you will notice this version also uses lock washers to secure the MOSFETs internally and the heat transfer bar outside to place tension against a nut after tightening. It is also to help prevent the nut from loosening. The MOSFETs will get overheated and damaged when detached from the heat-sink which used to be the case from the previous designs.

* For hackers, you may double and possibly triple the current output to make it a mighty wonder by adding braids wires (http://www.radioshack.com/product/index ... Id=2062744),add solders to beef up the circuit board traces and shunt. It may also be needed to upgrade to larger capacitors, gauge wires for both the battery and the phase wires to the motor.

Best motors to use:
200-500w geared motors
E-BikeKit 6x10 motor due to high torque & low current

Features:
Programmable
Small size
Lightweight
Long range
Good for low discharge rated batteries

Hackable features:
Higher power output
Cruise control with throttle only
Reverse
Security lock
Turbo mode
Status Indicator
Speed Limit
etc.

For hacking information, please see the links below:
http://endless-sphere.com/forums/viewtopic.php?f=2&t=12616&hilit=6fet
http://endless-sphere.com/forums/viewtopic.php?f=2&t=18641


Below is the specification:
Model: EC-064110SL-LYEN EDITION
Start immediate controller
Chipset: XCKJ8B116A (same chipset being used as in the 18 FET controller)
Circuit board version: EB206-C-3
6 x genuine IRFB 4110 MOSFET N-CH 100V (tested up to 110V before damage) for more information about the FET, click the link below:
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=IRFB4110PBF-ND
36-60V battery optimized (for higher or lower voltage & current such as 24V, 60-100V, you may need to change the resistor network to avoid damage to the LM317 linear voltage regulator)
20A is the current rate at 72v or 25A at 48v (for higher current, you may need to beef up/reinforce the trace, shunt, and reprogram it via the software)
Low voltage cut-off: 29V
Battery and motor phase wires gauge size: 12AWG (High voltage capable wires equipped)
Dimension: 115mm x 67mm x 35mm plus mount extensions

I have only 35 made since I am busy working on my other ebike projects. My intention for selling at such low price is to share the fun with other ES forum members instead of making them jealous. :wink: I finally understand why Methods mentioned the cost of labor is steep after all this and I have to agree with him from now on. These controllers are not generic controllers. I have every single one serialized. Quantity is limited, buy it now and upgrade later once your piggy bank is filled up if needed. :lol:

$89 USD free ground shipping in the United States & Canada. For other locations, please PM or email me at LYEN@HOTMAIL.COM. I accept PayPal, cash or money order. The controllers will be shipped out from me in San Francisco, California, USA. I will provide a tracking number and ship it out as soon as I have received the fund.

For only $10 more, I can include the the following:
1. CA connector
2. Regenerative enable/disable (Enabled simply by connect the wires together without the need to open the case)
3. USB-TTL 5 pin connector (for use with the USB-TTL adapter that is sold separate)

I also have the USB-TTL adapter for adjust and alter the controller settings on your computer. It has the extra 5 pin plug and a "SEND" button. It is also compatible with Windows XP/Vista/7 32/64 bit operating system (real 32/64bit drivers). $15 with purchase, $20 if purchase separately.

You may click on the PayPal Buy It Now link below. For accessories, please send money via PayPal or send me a private message for the total price. Thanks!
https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick&hosted_button_id=EYK7UMFZZYRWC

If you are not satisfy with the results or if it is too fast for you, you may send it back to me within 30 days in an unmodified condition.

Update: February 14th, 2013 > I can adjust the controller for 24V, 33V, 36V, 48V, 60V, 66V, 72V, 84V, and other battery settings upon request.
Quantity updated as of 1/28/2012 @ 8:49 AM PST: 34 left (buyer bought 1 from basingstoke, Hampshire,United Kingdom)
Quantity updated as of 2/02/2012 @ 3:54 PM PST: 33 left (buyer bought 1 from Bakersfield, CA )
Quantity updated as of 2/18/2012 @ 12:00 PM PST: 32 left (buyer bought 1 from torslanda, N/A ,Sweden)
Quantity updated as of 3/09/2012 @ 3:28 AM PST: 31 left (buyer bought 1 from Phoenix, AZ )
Quantity updated as of 3/28/2012 @ 12:28 AM PST:30 left (buyer bought 1 from St-Félicien Quebec ,Canada)
Quantity updated as of 3/29/2012 @ 7:43 AM PST: 29 left (buyer bought 1 from Maldon, Essex,United Kingdom
Quantity updated as of 4/06/2012 @ 5:32 PM PST: 28 left (buyer bought 1 from Bakersfield, CA )
Quantity updated as of 4/19/2012 @ 7:31 PM PST: 27 left (buyer bought 1 from Cranleigh, Surrey,United Kingdom)
Quantity updated as of 4/28/2012 @ 9:11 AM PST: 26 left (buyer bought 1 from ORDES, La Coruna,Spain)
Quantity updated as of 5/07/2012 @ 8:01 PM PST: 25 left (buyer bought 1 from Farsta, Stockholm,Sweden)
Quantity updated as of 5/10/2012 @ 8:55 AM PST: 24 left (buyer bought 1 from kensington, MD)
Quantity updated as of 5/18/2012 @ 5:13 PM PST: 23 left (buyer bought 1 from Portland, OR)
Quantity updated as of 5/23/2012 @ 4:58 PM PST: 22 left (buyer bought 1 from Partille, Västra Götalands Län,Sweden)
Quantity updated as of 5/31/2012 @ 10:09 PM PST: 20 left (buyer bought 2 from Portland, OR )
Quantity updated as of 6/02/2012 @ 7:44 AM PST: 16 left (buyer bought 4 from Ferney Voltaire ,France)
Quantity updated as of 6/21/2012 @ 5:30 PM PST: 15 left (buyer bought 1 from Lyme Regis,  Dorset, United Kingdom )
Quantity updated as of 8/19/2012 @ 6:35 AM PST: 14 left (buyer bought 1 from E. Falmouth, MA)
Quantity updated as of 8/25/2012 @ 12:00 PM PST: 13 left (buyer bought 1 from Lemberg, Germany )
Quantity updated as of 10/22/2012 @ 3:28 AM PST: 12 left (buyer bought 1 from Westhill, Aberdeenshire, United Kingdom )
Quantity updated as of 11/3/2012 @ 12:00 PM PST: 11 left (buyer bought 1 from Davenport, CA )
Quantity updated as of 11/17/2012 @ 3:28 AM PST: 10 left (buyer bought 1 from Grand lake, Nova Scotia, Canada )
Quantity updated as of 1/16/2013 @ 3:28 AM PST: 9 left (buyer bought 1 from Rimini, Italy )
Quantity updated as of 1/19/2013 @ 12:00 PM PST: 7 left (buyer bought 2 from Alkmaar,  Netherlands )
Quantity updated as of 2/5/2013 @ 12:00 PM PST: 6 left (buyer bought 1 from Arlington, VA )
Quantity updated as of 2/5/2013 @ 3:28 AM PST: 4 left (buyer bought 2 from Portland, OR )
Quantity updated as of 2/12/2013 @ 12:00 PM PST: 3 left (buyer bought 1 from Columbia, Canada )
Quantity updated as of 2/14/2013 @ 3:28 AM PST: 2 left (buyer bought 1 from EL DORADO, CA )


It works on both 60 and 120 degree angle hall sensors motors such as the 9C, Crystalyte 40x series, 5 series, Turnigy (at up to 2200rpm only), Astro (at up to 2200rpm only).


Attached are the pictures of the controller. Please allow time for the images to load.
Image
Image

Additional accessories (prices are reflected with controller purchase only. Please contact if you are interested to buy without controller):
$15 throttle (full/half/thumb) with mated left rubber grip (very good quality) (ebikekit retails @ $36)
$19 cruise control (manually installation required)
$15 three way speed switch (manually installation required)
$15 PAS - Pedal Assist System add-on (manually installation required)
$15 electric brake levers a pair
$29 motor/controller hall/phase/throttle tester
Edited by Lyen on Thu Feb 14, 2013 5:59 pm.
Items For Sale
Please sign up here and donate your marrow to save life.
User avatar
Lyen
10 kW
10 kW
 
Posts: 727
Joined: Fri Aug 17, 2007 1:26 am
Location: San Francisco, California, USA

Revision 7: 6x4110 Sensorless Mini Monster Controller LYEN Edition $89

Postby Lyen » Fri Jul 02, 2010 5:32 am

These are for newly hand assembled 6 FET Infineon programmable brushless controllers I am selling. They are new and never used. It is originally designed for brushless motors with damaged hall sensors. You can now revive any damaged hall sensor motors and put your ebike back on the road.

The way it works is controller has a unique sensorless module to convert pulses to voltage and feed the appropriate emulated signal to the MCU (Motor Control Unit).
Image

There are other reasons for utilize the controller below:
1. You want to make more space in the motor axle for for thicker phase wires
2. You hate hall wires
3. You have a RC motor (Turnigy & Astro in this case)
4. You want to try something different
5. You think sensorless is cool
6. You are unable to figure out how to wire the sensor wires to the controller with the correct sequence
7. You want to have a backup controller just in case
8. You think sensorless is more reliable since no hall sensors and/or wires can get damaged easily by heat & water

The controller is hacker ready. It was originally a special request item from a member. But word of mouths are making it becomes more popular so I had to make a few extra to meet the demand. :)

There are lots of potential and features you can unveil and twist as you go. You can program functions such as enable power regeneration, regenerate braking, pulse width modulation, low voltage cut-off, interface with a Cycle Analyst, and others. You may also add an USB to TTL programming adapter and connect to the computer for tuning. (Electronics knowledge is required to unleash the potential however)

One unique feature on this controller is that it has an additional speed sensor circuitry built-in with an extra wire embedded for output. It is to be used with the scooter style electric bike and electric scooters that have a speedometer in the dashboard.

If you look carefully in the photos, you will notice this version also uses lock washers to secure the MOSFETs internally and the heat transfer bar outside to place tension against a nut after tightening. It is also to help prevent the nut from loosening. The MOSFETs will get overheated and damaged when detached from the heat-sink which used to be the case from the previous designs.

* For hackers, you may double and possibly triple the current output to make it a mighty wonder by adding braids wires (http://www.radioshack.com/product/index ... Id=2062744),add solders to beef up the circuit board traces and shunt. It may also be needed to upgrade to larger capacitors, gauge wires for both the battery and the phase wires to the motor.

Best motors to use:
200-500w geared motors
E-BikeKit 6x10 motor due to high torque & low current

Features:
Programmable
Small size
Lightweight
Long range
Good for low discharge rated batteries

Hackable features:
Higher power output
Cruise control with throttle only
Reverse
Security lock
Turbo mode
Status Indicator
Speed Limit
etc.

For hacking information, please see the links below:
http://endless-sphere.com/forums/viewtopic.php?f=2&t=12616&hilit=6fet
http://endless-sphere.com/forums/viewtopic.php?f=2&t=18641


Below is the specification:
Model: EC-064110SL-LYEN EDITION
Start immediate controller
Chipset: XCKJ8B116A (same chipset being used as in the 18 FET controller)
Circuit board version: EB206-C-3
6 x genuine IRFB 4110 MOSFET N-CH 100V (tested up to 110V before damage) for more information about the FET, click the link below:
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=IRFB4110PBF-ND
36-60V battery optimized (for higher or lower voltage & current such as 24V, 60-100V, you may need to change the resistor network to avoid damage to the LM317 linear voltage regulator)
20A is the current rate at 72v or 25A at 48v (for higher current, you may need to beef up/reinforce the trace, shunt, and reprogram it via the software)
Low voltage cut-off: 29V
Battery and motor phase wires gauge size: 12AWG (High voltage capable wires equipped)
Dimension: 115mm x 67mm x 35mm plus mount extensions

I have only 32 made since I am busy working on my other ebike projects. My intention for selling at such low price is to share the fun with other ES forum members instead of making them jealous. :wink: I finally understand why Methods mentioned the cost of labor is steep after all this and I have to agree with him from now on. These controllers are not generic controllers. I have every single one serialized. Quantity is limited, buy it now and upgrade later once your piggy bank is filled up if needed. :lol:

$89 USD free ground shipping in the United States & Canada. For other locations, please PM or email me at LYEN@HOTMAIL.COM. I accept PayPal, cash or money order. The controllers will be shipped out from me in San Francisco, California, USA. I will provide a tracking number and ship it out as soon as I have received the fund.

For only $10 more, I can include the the following:
1. CA connector
2. Regenerative enable/disable (Enabled simply by connect the wires together without the need to open the case)
3. USB-TTL 5 pin connector (for use with the USB-TTL adapter that is sold separate)

I also have the USB-TTL adapter for adjust and alter the controller settings on your computer. It has the extra 5 pin plug and a "SEND" button. It is also compatible with Windows XP/Vista/7 32/64 bit operating system (real 32/64bit drivers). $15 with purchase, $20 if purchase separately.

You may click on the PayPal Buy It Now link below. For accessories, please send money via PayPal or send me a private message for the total price. Thanks!
https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick&hosted_button_id=EYK7UMFZZYRWC

If you are not satisfy with the results or if it is too fast for you, you may send it back to me within 30 days in an unmodified condition.

Update: February 2nd, 2013 > I can adjust the controller for 24V, 33V, 36V, 48V, 60V, 66V, 72V, 84V, and other battery settings upon request.

Quantity updated as of 1/26/2012 @ 6:18 PM PST: 31 left (buyer bought 1 from Bellevue, WA)
Quantity updated as of 1/28/2012 @ 8:49 AM PST: 30 left (buyer bought 1 from basingstoke, Hampshire,United Kingdom)
Quantity updated as of 2/02/2012 @ 3:54 PM PST: 29 left (buyer bought 1 from Bakersfield, CA )
Quantity updated as of 2/18/2012 @ 12:00 PM PST: 28 left (buyer bought 1 from torslanda, N/A ,Sweden)
Quantity updated as of 3/09/2012 @ 3:28 AM PST: 27 left (buyer bought 1 from Phoenix, AZ )
Quantity updated as of 3/28/2012 @ 12:28 AM PST:26 left (buyer bought 1 from St-Félicien Quebec ,Canada)
Quantity updated as of 3/29/2012 @ 7:43 AM PST: 25 left (buyer bought 1 from Maldon, Essex,United Kingdom
Quantity updated as of 4/06/2012 @ 5:32 PM PST: 24 left (buyer bought 1 from Bakersfield, CA )
Quantity updated as of 4/19/2012 @ 7:31 PM PST: 23 left (buyer bought 1 from Cranleigh, Surrey,United Kingdom)
Quantity updated as of 4/28/2012 @ 9:11 AM PST: 22 left (buyer bought 1 from ORDES, La Coruna,Spain)
Quantity updated as of 5/07/2012 @ 8:01 PM PST: 21 left (buyer bought 1 from Farsta, Stockholm,Sweden)
Quantity updated as of 5/10/2012 @ 8:55 AM PST: 20 left (buyer bought 1 from kensington, MD)
Quantity updated as of 5/18/2012 @ 5:13 PM PST: 19 left (buyer bought 1 from Portland, OR)
Quantity updated as of 5/23/2012 @ 4:58 PM PST: 18 left (buyer bought 1 from Partille, Västra Götalands Län,Sweden)
Quantity updated as of 5/31/2012 @ 10:09 PM PST: 16 left (buyer bought 2 from Portland, OR )
Quantity updated as of 6/02/2012 @ 7:44 AM PST: 12 left (buyer bought 4 from Ferney Voltaire ,France)
Quantity updated as of 6/21/2012 @ 5:30 PM PST: 11 left (buyer bought 1 from Lyme Regis,  Dorset, United Kingdom )
Quantity updated as of 8/19/2012 @ 6:35 AM PST: 10 left (buyer bought 1 from E. Falmouth, MA)
Quantity updated as of 8/25/2012 @ 12:00 PM PST: 9 left (buyer bought 1 from Lemberg, Germany )
Quantity updated as of 10/22/2012 @ 3:28 AM PST: 8 left (buyer bought 1 from Westhill, Aberdeenshire, United Kingdom )
Quantity updated as of 11/3/2012 @ 12:00 PM PST: 7 left (buyer bought 1 from Davenport, CA )
Quantity updated as of 11/17/2012 @ 3:28 AM PST: 6 left (buyer bought 1 from Grand lake, Nova Scotia, Canada )
Quantity updated as of 1/16/2013 @ 3:28 AM PST: 5 left (buyer bought 1 from Rimini, Italy )
Quantity updated as of 1/19/2013 @ 12:00 PM PST: 3 left (buyer bought 2 from Alkmaar,  Netherlands )


It works on both 60 and 120 degree angle hall sensors motors such as the 9C, Crystalyte 40x series, 5 series, Turnigy (at up to 2200rpm only), Astro (at up to 2200rpm only).


Attached are the pictures of the controller. Please allow time for the images to load.
Image
Image

Additional accessories (prices are reflected with controller purchase only. Please contact if you are interested to buy without controller):
$15 throttle (full/half/thumb) with mated left rubber grip (very good quality) (ebikekit retails @ $36)
$19 cruise control (manually installation required)
$15 three way speed switch (manually installation required)
$15 PAS - Pedal Assist System add-on (manually installation required)
$15 electric brake levers a pair
$29 motor/controller hall/phase/throttle tester
Edited by Lyen on Sat Feb 02, 2013 5:59 pm.
Items For Sale
Please sign up here and donate your marrow to save life.
User avatar
Lyen
10 kW
10 kW
 
Posts: 727
Joined: Fri Aug 17, 2007 1:26 am
Location: San Francisco, California, USA

Revision 6: 6x4110 Sensorless Mini Monster Controller LYEN Edition $89

Postby Lyen » Fri Jul 02, 2010 5:32 am

These are for newly hand assembled 6 FET Infineon programmable brushless controllers I am selling. They are new and never used. It is originally designed for brushless motors with damaged hall sensors. You can now revive any damaged hall sensor motors and put your ebike back on the road.

The way it works is controller has a unique sensorless module to convert pulses to voltage and feed the appropriate emulated signal to the MCU (Motor Control Unit).
Image

There are other reasons for utilize the controller below:
1. You want to make more space in the motor axle for for thicker phase wires
2. You hate hall wires
3. You have a RC motor (Turnigy & Astro in this case)
4. You want to try something different
5. You think sensorless is cool
6. You are unable to figure out how to wire the sensor wires to the controller with the correct sequence
7. You want to have a backup controller just in case
8. You think sensorless is more reliable since no hall sensors and/or wires can get damaged easily by heat & water

The controller is hacker ready. It was originally a special request item from a member. But word of mouths are making it becomes more popular so I had to make a few extra to meet the demand. :)

There are lots of potential and features you can unveil and twist as you go. You can program functions such as enable power regeneration, regenerate braking, pulse width modulation, low voltage cut-off, interface with a Cycle Analyst, and others. You may also add an USB to TTL programming adapter and connect to the computer for tuning. (Electronics knowledge is required to unleash the potential however)

One unique feature on this controller is that it has an additional speed sensor circuitry built-in with an extra wire embedded for output. It is to be used with the scooter style electric bike and electric scooters that have a speedometer in the dashboard.

If you look carefully in the photos, you will notice this version also uses lock washers to secure the MOSFETs internally and the heat transfer bar outside to place tension against a nut after tightening. It is also to help prevent the nut from loosening. The MOSFETs will get overheated and damaged when detached from the heat-sink which used to be the case from the previous designs.

* For hackers, you may double and possibly triple the current output to make it a mighty wonder by adding braids wires (http://www.radioshack.com/product/index ... Id=2062744),add solders to beef up the circuit board traces and shunt. It may also be needed to upgrade to larger capacitors, gauge wires for both the battery and the phase wires to the motor.

Best motors to use:
200-500w geared motors
E-BikeKit 6x10 motor due to high torque & low current

Features:
Programmable
Small size
Lightweight
Long range
Good for low discharge rated batteries

Hackable features:
Higher power output
Cruise control with throttle only
Reverse
Security lock
Turbo mode
Status Indicator
Speed Limit
etc.

For hacking information, please see the links below:
http://endless-sphere.com/forums/viewtopic.php?f=2&t=12616&hilit=6fet
http://endless-sphere.com/forums/viewtopic.php?f=2&t=18641


Below is the specification:
Model: EC-064110SL-LYEN EDITION
Start immediate controller
Chipset: XCKJ8B116A (same chipset being used as in the 18 FET controller)
Circuit board version: EB206-C-3
6 x genuine IRFB 4110 MOSFET N-CH 100V (tested up to 110V before damage) for more information about the FET, click the link below:
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=IRFB4110PBF-ND
36-60V battery optimized (for higher or lower voltage & current such as 24V, 60-100V, you may need to change the resistor network to avoid damage to the LM317 linear voltage regulator)
20A is the current rate at 72v or 25A at 48v (for higher current, you may need to beef up/reinforce the trace, shunt, and reprogram it via the software)
Low voltage cut-off: 29V
Battery and motor phase wires gauge size: 12AWG (High voltage capable wires equipped)
Dimension: 115mm x 67mm x 35mm plus mount extensions

I have only 32 made since I am busy working on my other ebike projects. My intention for selling at such low price is to share the fun with other ES forum members instead of making them jealous. :wink: I finally understand why Methods mentioned the cost of labor is steep after all this and I have to agree with him from now on. These controllers are not generic controllers. I have every single one serialized. Quantity is limited, buy it now and upgrade later once your piggy bank is filled up if needed. :lol:

$89 USD free ground shipping in the United States & Canada. For other locations, please PM or email me at LYEN@HOTMAIL.COM. I accept PayPal, cash or money order. The controllers will be shipped out from me in San Francisco, California, USA. I will provide a tracking number and ship it out as soon as I have received the fund.

For only $10 more, I can include the the following:
1. CA connector
2. Regenerative enable/disable (Enabled simply by connect the wires together without the need to open the case)
3. USB-TTL 5 pin connector (for use with the USB-TTL adapter that is sold separate)

I also have the USB-TTL adapter for adjust and alter the controller settings on your computer. It has the extra 5 pin plug and a "SEND" button. It is also compatible with Windows XP/Vista/7 32/64 bit operating system (real 32/64bit drivers). $15 with purchase, $20 if purchase separately.

You may click on the PayPal Buy It Now link below. For accessories, please send money via PayPal or send me a private message for the total price. Thanks!
https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick&hosted_button_id=EYK7UMFZZYRWC

If you are not satisfy with the results or if it is too fast for you, you may send it back to me within 30 days in an unmodified condition.

Update: January 19th, 2013 > I can adjust the controller for 24V, 33V, 36V, 48V, 60V, 66V, 72V, 84V, and other battery settings upon request.

Quantity updated as of 1/26/2012 @ 6:18 PM PST: 31 left (buyer bought 1 from Bellevue, WA)
Quantity updated as of 1/28/2012 @ 8:49 AM PST: 30 left (buyer bought 1 from basingstoke, Hampshire,United Kingdom)
Quantity updated as of 2/02/2012 @ 3:54 PM PST: 29 left (buyer bought 1 from Bakersfield, CA )
Quantity updated as of 2/18/2012 @ 12:00 PM PST: 28 left (buyer bought 1 from torslanda, N/A ,Sweden)
Quantity updated as of 3/09/2012 @ 3:28 AM PST: 27 left (buyer bought 1 from Phoenix, AZ )
Quantity updated as of 3/28/2012 @ 12:28 AM PST:26 left (buyer bought 1 from St-Félicien Quebec ,Canada)
Quantity updated as of 3/29/2012 @ 7:43 AM PST: 25 left (buyer bought 1 from Maldon, Essex,United Kingdom
Quantity updated as of 4/06/2012 @ 5:32 PM PST: 24 left (buyer bought 1 from Bakersfield, CA )
Quantity updated as of 4/19/2012 @ 7:31 PM PST: 23 left (buyer bought 1 from Cranleigh, Surrey,United Kingdom)
Quantity updated as of 4/28/2012 @ 9:11 AM PST: 22 left (buyer bought 1 from ORDES, La Coruna,Spain)
Quantity updated as of 5/07/2012 @ 8:01 PM PST: 21 left (buyer bought 1 from Farsta, Stockholm,Sweden)
Quantity updated as of 5/10/2012 @ 8:55 AM PST: 20 left (buyer bought 1 from kensington, MD)
Quantity updated as of 5/18/2012 @ 5:13 PM PST: 19 left (buyer bought 1 from Portland, OR)
Quantity updated as of 5/23/2012 @ 4:58 PM PST: 18 left (buyer bought 1 from Partille, Västra Götalands Län,Sweden)
Quantity updated as of 5/31/2012 @ 10:09 PM PST: 16 left (buyer bought 2 from Portland, OR )
Quantity updated as of 6/02/2012 @ 7:44 AM PST: 12 left (buyer bought 4 from Ferney Voltaire ,France)
Quantity updated as of 6/21/2012 @ 5:30 PM PST: 11 left (buyer bought 1 from Lyme Regis,  Dorset, United Kingdom )
Quantity updated as of 8/19/2012 @ 6:35 AM PST: 10 left (buyer bought 1 from E. Falmouth, MA)
Quantity updated as of 8/25/2012 @ 12:00 PM PST: 9 left (buyer bought 1 from Lemberg, Germany )
Quantity updated as of 10/22/2012 @ 3:28 AM PST: 8 left (buyer bought 1 from Westhill, Aberdeenshire, United Kingdom )
Quantity updated as of 11/3/2012 @ 12:00 PM PST: 7 left (buyer bought 1 from Davenport, CA )
Quantity updated as of 11/17/2012 @ 3:28 AM PST: 6 left (buyer bought 1 from Grand lake, Nova Scotia, Canada )
Quantity updated as of 1/16/2013 @ 3:28 AM PST: 5 left (buyer bought 1 from Rimini, Italy )
Quantity updated as of 1/19/2013 @ 12:00 PM PST: 3 left (buyer bought 2 from Alkmaar,  Netherlands )


It works on both 60 and 120 degree angle hall sensors motors such as the 9C, Crystalyte 40x series, 5 series, Turnigy (at up to 2200rpm only), Astro (at up to 2200rpm only).


Attached are the pictures of the controller. Please allow time for the images to load.
Image
Image

Additional accessories (prices are reflected with controller purchase only. Please contact if you are interested to buy without controller):
$15 throttle (full/half/thumb) with mated left rubber grip (very good quality) (ebikekit retails @ $36)
$19 cruise control (manually installation required)
$15 three way speed switch (manually installation required)
$15 PAS - Pedal Assist System add-on (manually installation required)
$15 electric brake levers a pair
$29 motor/controller hall/phase/throttle tester
Edited by Lyen on Sat Jan 19, 2013 5:33 pm.
Items For Sale
Please sign up here and donate your marrow to save life.
User avatar
Lyen
10 kW
10 kW
 
Posts: 727
Joined: Fri Aug 17, 2007 1:26 am
Location: San Francisco, California, USA

Revision 5: 6x4110 Sensorless Mini Monster Controller LYEN Edition $89

Postby Lyen » Fri Jul 02, 2010 5:32 am

These are for newly hand assembled 6 FET Infineon programmable brushless controllers I am selling. They are new and never used. It is originally designed for brushless motors with damaged hall sensors. You can now revive any damaged hall sensor motors and put your ebike back on the road.

The way it works is controller has a unique sensorless module to convert pulses to voltage and feed the appropriate emulated signal to the MCU (Motor Control Unit).
Image

There are other reasons for utilize the controller below:
1. You want to make more space in the motor axle for for thicker phase wires
2. You hate hall wires
3. You have a RC motor (Turnigy & Astro in this case)
4. You want to try something different
5. You think sensorless is cool
6. You are unable to figure out how to wire the sensor wires to the controller with the correct sequence
7. You want to have a backup controller just in case
8. You think sensorless is more reliable since no hall sensors and/or wires can get damaged easily by heat & water

The controller is hacker ready. It was originally a special request item from a member. But word of mouths are making it becomes more popular so I had to make a few extra to meet the demand. :)

There are lots of potential and features you can unveil and twist as you go. You can program functions such as enable power regeneration, regenerate braking, pulse width modulation, low voltage cut-off, interface with a Cycle Analyst, and others. You may also add an USB to TTL programming adapter and connect to the computer for tuning. (Electronics knowledge is required to unleash the potential however)

One unique feature on this controller is that it has an additional speed sensor circuitry built-in with an extra wire embedded for output. It is to be used with the scooter style electric bike and electric scooters that have a speedometer in the dashboard.

If you look carefully in the photos, you will notice this version also uses lock washers to secure the MOSFETs internally and the heat transfer bar outside to place tension against a nut after tightening. It is also to help prevent the nut from loosening. The MOSFETs will get overheated and damaged when detached from the heat-sink which used to be the case from the previous designs.

* For hackers, you may double and possibly triple the current output to make it a mighty wonder by adding braids wires (http://www.radioshack.com/product/index ... Id=2062744),add solders to beef up the circuit board traces and shunt. It may also be needed to upgrade to larger capacitors, gauge wires for both the battery and the phase wires to the motor.

Best motors to use:
200-500w geared motors
E-BikeKit 6x10 motor due to high torque & low current

Features:
Programmable
Small size
Lightweight
Long range
Good for low discharge rated batteries

Hackable features:
Higher power output
Cruise control with throttle only
Reverse
Security lock
Turbo mode
Status Indicator
Speed Limit
etc.

For hacking information, please see the links below:
http://endless-sphere.com/forums/viewtopic.php?f=2&t=12616&hilit=6fet
http://endless-sphere.com/forums/viewtopic.php?f=2&t=18641


Below is the specification:
Model: EC-064110SL-LYEN EDITION
Start immediate controller
Chipset: XCKJ8B116A (same chipset being used as in the 18 FET controller)
Circuit board version: EB206-C-3
6 x genuine IRFB 4110 MOSFET N-CH 100V (tested up to 110V before damage) for more information about the FET, click the link below:
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=IRFB4110PBF-ND
36-60V battery optimized (for higher or lower voltage & current such as 24V, 60-100V, you may need to change the resistor network to avoid damage to the LM317 linear voltage regulator)
20A is the current rate at 72v or 25A at 48v (for higher current, you may need to beef up/reinforce the trace, shunt, and reprogram it via the software)
Low voltage cut-off: 29V
Battery and motor phase wires gauge size: 12AWG (High voltage capable wires equipped)
Dimension: 115mm x 67mm x 35mm plus mount extensions

I have only 28 made since I am busy working on my other ebike projects. My intention for selling at such low price is to share the fun with other ES forum members instead of making them jealous. :wink: I finally understand why Methods mentioned the cost of labor is steep after all this and I have to agree with him from now on. These controllers are not generic controllers. I have every single one serialized. Quantity is limited, buy it now and upgrade later once your piggy bank is filled up if needed. :lol:

$89 USD free ground shipping in the United States & Canada. For other locations, please PM or email me at LYEN@HOTMAIL.COM. I accept PayPal, cash or money order. The controllers will be shipped out from me in San Francisco, California, USA. I will provide a tracking number and ship it out as soon as I have received the fund.

For only $10 more, I can include the the following:
1. CA connector
2. Regenerative enable/disable (Enabled simply by connect the wires together without the need to open the case)
3. USB-TTL 5 pin connector (for use with the USB-TTL adapter that is sold separate)

I also have the USB-TTL adapter for adjust and alter the controller settings on your computer. It has the extra 5 pin plug and a "SEND" button. It is also compatible with Windows XP/Vista/7 32/64 bit operating system (real 32/64bit drivers). $15 with purchase, $20 if purchase separately.

You may click on the PayPal Buy It Now link below. For accessories, please send money via PayPal or send me a private message for the total price. Thanks!
https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick&hosted_button_id=EYK7UMFZZYRWC

If you are not satisfy with the results or if it is too fast for you, you may send it back to me within 30 days in an unmodified condition.

Update: January 15th, 2013 > I can adjust the controller for 24V, 33V, 36V, 48V, 60V, 66V, 72V, 84V, and other battery settings upon request.

Quantity updated as of 1/26/2012 @ 6:18 PM PST: 27 left (buyer bought 1 from Bellevue, WA)
Quantity updated as of 1/28/2012 @ 8:49 AM PST: 26 left (buyer bought 1 from basingstoke, Hampshire,United Kingdom)
Quantity updated as of 2/02/2012 @ 3:54 PM PST: 25 left (buyer bought 1 from Bakersfield, CA )
Quantity updated as of 2/18/2012 @ 12:00 PM PST: 24 left (buyer bought 1 from torslanda, N/A ,Sweden)
Quantity updated as of 3/09/2012 @ 3:28 AM PST: 23 left (buyer bought 1 from Phoenix, AZ )
Quantity updated as of 3/28/2012 @ 12:28 AM PST:22 left (buyer bought 1 from St-Félicien Quebec ,Canada)
Quantity updated as of 3/29/2012 @ 7:43 AM PST: 21 left (buyer bought 1 from Maldon, Essex,United Kingdom
Quantity updated as of 4/06/2012 @ 5:32 PM PST: 20 left (buyer bought 1 from Bakersfield, CA )
Quantity updated as of 4/19/2012 @ 7:31 PM PST: 19 left (buyer bought 1 from Cranleigh, Surrey,United Kingdom)
Quantity updated as of 4/28/2012 @ 9:11 AM PST: 18 left (buyer bought 1 from ORDES, La Coruna,Spain)
Quantity updated as of 5/07/2012 @ 8:01 PM PST: 17 left (buyer bought 1 from Farsta, Stockholm,Sweden)
Quantity updated as of 5/10/2012 @ 8:55 AM PST: 16 left (buyer bought 1 from kensington, MD)
Quantity updated as of 5/18/2012 @ 5:13 PM PST: 15 left (buyer bought 1 from Portland, OR)
Quantity updated as of 5/23/2012 @ 4:58 PM PST: 14 left (buyer bought 1 from Partille, Västra Götalands Län,Sweden)
Quantity updated as of 5/31/2012 @ 10:09 PM PST: 12 left (buyer bought 2 from Portland, OR )
Quantity updated as of 6/02/2012 @ 7:44 AM PST: 8 left (buyer bought 4 from Ferney Voltaire ,France)
Quantity updated as of 6/21/2012 @ 5:30 PM PST: 7 left (buyer bought 1 from Lyme Regis,  Dorset, United Kingdom )
Quantity updated as of 8/19/2012 @ 6:35 AM PST: 6 left (buyer bought 1 from E. Falmouth, MA)
Quantity updated as of 8/25/2012 @ 12:00 PM PST: 5 left (buyer bought 1 from Lemberg, Germany )
Quantity updated as of 10/22/2012 @ 3:28 AM PST: 4 left (buyer bought 1 from Westhill, Aberdeenshire, United Kingdom )
Quantity updated as of 11/3/2012 @ 12:00 PM PST: 3 left (buyer bought 1 from Davenport, CA )
Quantity updated as of 11/17/2012 @ 3:28 AM PST: 2 left (buyer bought 1 from Grand lake, Nova Scotia, Canada )


It works on both 60 and 120 degree angle hall sensors motors such as the 9C, Crystalyte 40x series, 5 series, Turnigy (at up to 2200rpm only), Astro (at up to 2200rpm only).


Attached are the pictures of the controller. Please allow time for the images to load.
Image
Image

Additional accessories (prices are reflected with controller purchase only. Please contact if you are interested to buy without controller):
$15 throttle (full/half/thumb) with mated left rubber grip (very good quality) (ebikekit retails @ $36)
$19 cruise control (manually installation required)
$15 three way speed switch (manually installation required)
$15 PAS - Pedal Assist System add-on (manually installation required)
$15 electric brake levers a pair
$29 motor/controller hall/phase/throttle tester
Edited by Lyen on Tue Jan 15, 2013 5:44 pm.
Items For Sale
Please sign up here and donate your marrow to save life.
User avatar
Lyen
10 kW
10 kW
 
Posts: 727
Joined: Fri Aug 17, 2007 1:26 am
Location: San Francisco, California, USA

Revision 4: 6x4110 Sensorless Mini Monster Controller LYEN Edition $89

Postby Lyen » Fri Jul 02, 2010 5:32 am

These are for newly hand assembled 6 FET Infineon programmable brushless controllers I am selling. They are new and never used. It is originally designed for brushless motors with damaged hall sensors. You can now revive any damaged hall sensor motors and put your ebike back on the road.

The way it works is controller has a unique sensorless module to convert pulses to voltage and feed the appropriate emulated signal to the MCU (Motor Control Unit).
Image

There are other reasons for utilize the controller below:
1. You want to make more space in the motor axle for for thicker phase wires
2. You hate hall wires
3. You have a RC motor (Turnigy & Astro in this case)
4. You want to try something different
5. You think sensorless is cool
6. You are unable to figure out how to wire the sensor wires to the controller with the correct sequence
7. You want to have a backup controller just in case
8. You think sensorless is more reliable since no hall sensors and/or wires can get damaged easily by heat & water

The controller is hacker ready. It was originally a special request item from a member. But word of mouths are making it becomes more popular so I had to make a few extra to meet the demand. :)

There are lots of potential and features you can unveil and twist as you go. You can program functions such as enable power regeneration, regenerate braking, pulse width modulation, low voltage cut-off, interface with a Cycle Analyst, and others. You may also add an USB to TTL programming adapter and connect to the computer for tuning. (Electronics knowledge is required to unleash the potential however)

One unique feature on this controller is that it has an additional speed sensor circuitry built-in with an extra wire embedded for output. It is to be used with the scooter style electric bike and electric scooters that have a speedometer in the dashboard.

If you look carefully in the photos, you will notice this version also uses lock washers to secure the MOSFETs internally and the heat transfer bar outside to place tension against a nut after tightening. It is also to help prevent the nut from loosening. The MOSFETs will get overheated and damaged when detached from the heat-sink which used to be the case from the previous designs.

* For hackers, you may double and possibly triple the current output to make it a mighty wonder by adding braids wires (http://www.radioshack.com/product/index ... Id=2062744),add solders to beef up the circuit board traces and shunt. It may also be needed to upgrade to larger capacitors, gauge wires for both the battery and the phase wires to the motor.

Best motors to use:
200-500w geared motors
E-BikeKit 6x10 motor due to high torque & low current

Features:
Programmable
Small size
Lightweight
Long range
Good for low discharge rated batteries

Hackable features:
Higher power output
Cruise control with throttle only
Reverse
Security lock
Turbo mode
Status Indicator
Speed Limit
etc.

For hacking information, please see the links below:
http://endless-sphere.com/forums/viewtopic.php?f=2&t=12616&hilit=6fet
http://endless-sphere.com/forums/viewtopic.php?f=2&t=18641


Below is the specification:
Model: EC-064110SL-LYEN EDITION
Start immediate controller
Chipset: XCKJ8B116A (same chipset being used as in the 18 FET controller)
Circuit board version: EB206-C-3
6 x genuine IRFB 4110 MOSFET N-CH 100V (tested up to 110V before damage) for more information about the FET, click the link below:
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=IRFB4110PBF-ND
36-60V battery optimized (for higher or lower voltage & current such as 24V, 60-100V, you may need to change the resistor network to avoid damage to the LM317 linear voltage regulator)
20A is the current rate at 72v or 25A at 48v (for higher current, you may need to beef up/reinforce the trace, shunt, and reprogram it via the software)
Low voltage cut-off: 29V
Battery and motor phase wires gauge size: 12AWG (High voltage capable wires equipped)
Dimension: 115mm x 67mm x 35mm plus mount extensions

I have only 30 made since I am busy working on my other ebike projects. My intention for selling at such low price is to share the fun with other ES forum members instead of making them jealous. :wink: I finally understand why Methods mentioned the cost of labor is steep after all this and I have to agree with him from now on. These controllers are not generic controllers. I have every single one serialized. Quantity is limited, buy it now and upgrade later once your piggy bank is filled up if needed. :lol:

$89 USD free ground shipping in the United States & Canada. For other locations, please PM or email me at LYEN@HOTMAIL.COM. I accept PayPal, cash or money order. The controllers will be shipped out from me in San Francisco, California, USA. I will provide a tracking number and ship it out as soon as I have received the fund.

For only $10 more, I can include the the following:
1. CA connector
2. Regenerative enable/disable (Enabled simply by connect the wires together without the need to open the case)
3. USB-TTL 5 pin connector (for use with the USB-TTL adapter that is sold separate)

I also have the USB-TTL adapter for adjust and alter the controller settings on your computer. It has the extra 5 pin plug and a "SEND" button. It is also compatible with Windows XP/Vista/7 32/64 bit operating system (real 32/64bit drivers). $15 with purchase, $20 if purchase separately.

You may click on the PayPal Buy It Now link below. For accessories, please send money via PayPal or send me a private message for the total price. Thanks!
https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick&hosted_button_id=EYK7UMFZZYRWC

If you are not satisfy with the results or if it is too fast for you, you may send it back to me within 30 days in an unmodified condition.

Update: December 11st, 2012 > I can adjust the controller for 24V, 33V, 36V, 48V, 60V, 66V, 72V, 84V, and other battery settings upon request.

Quantity updated as of 1/26/2012 @ 6:18 PM PST: 27 left (buyer bought 1 from Bellevue, WA)
Quantity updated as of 1/28/2012 @ 8:49 AM PST: 26 left (buyer bought 1 from basingstoke, Hampshire,United Kingdom)
Quantity updated as of 2/02/2012 @ 3:54 PM PST: 25 left (buyer bought 1 from Bakersfield, CA )
Quantity updated as of 2/18/2012 @ 12:00 PM PST: 24 left (buyer bought 1 from torslanda, N/A ,Sweden)
Quantity updated as of 3/09/2012 @ 3:28 AM PST: 23 left (buyer bought 1 from Phoenix, AZ )
Quantity updated as of 3/28/2012 @ 12:28 AM PST:22 left (buyer bought 1 from St-Félicien Quebec ,Canada)
Quantity updated as of 3/29/2012 @ 7:43 AM PST: 21 left (buyer bought 1 from Maldon, Essex,United Kingdom
Quantity updated as of 4/06/2012 @ 5:32 PM PST: 20 left (buyer bought 1 from Bakersfield, CA )
Quantity updated as of 4/19/2012 @ 7:31 PM PST: 19 left (buyer bought 1 from Cranleigh, Surrey,United Kingdom)
Quantity updated as of 4/28/2012 @ 9:11 AM PST: 18 left (buyer bought 1 from ORDES, La Coruna,Spain)
Quantity updated as of 5/07/2012 @ 8:01 PM PST: 17 left (buyer bought 1 from Farsta, Stockholm,Sweden)
Quantity updated as of 5/10/2012 @ 8:55 AM PST: 16 left (buyer bought 1 from kensington, MD)
Quantity updated as of 5/18/2012 @ 5:13 PM PST: 15 left (buyer bought 1 from Portland, OR)
Quantity updated as of 5/23/2012 @ 4:58 PM PST: 14 left (buyer bought 1 from Partille, Västra Götalands Län,Sweden)
Quantity updated as of 5/31/2012 @ 10:09 PM PST: 12 left (buyer bought 2 from Portland, OR )
Quantity updated as of 6/02/2012 @ 7:44 AM PST: 8 left (buyer bought 4 from Ferney Voltaire ,France)
Quantity updated as of 6/21/2012 @ 5:30 PM PST: 7 left (buyer bought 1 from Lyme Regis,  Dorset, United Kingdom )
Quantity updated as of 8/19/2012 @ 6:35 AM PST: 6 left (buyer bought 1 from E. Falmouth, MA)
Quantity updated as of 8/25/2012 @ 12:00 PM PST: 5 left (buyer bought 1 from Lemberg, Germany )
Quantity updated as of 10/22/2012 @ 3:28 AM PST: 4 left (buyer bought 1 from Westhill, Aberdeenshire, United Kingdom )
Quantity updated as of 11/3/2012 @ 12:00 PM PST: 3 left (buyer bought 1 from Davenport, CA )
Quantity updated as of 11/17/2012 @ 3:28 AM PST: 2 left (buyer bought 1 from Grand lake, Nova Scotia, Canada )


It works on both 60 and 120 degree angle hall sensors motors such as the 9C, Crystalyte 40x series, 5 series, Turnigy (at up to 2200rpm only), Astro (at up to 2200rpm only).


Attached are the pictures of the controller. Please allow time for the images to load.
Image
Image

Additional accessories (prices are reflected with controller purchase only. Please contact if you are interested to buy without controller):
$15 throttle (full/half/thumb) with mated left rubber grip (very good quality) (ebikekit retails @ $36)
$19 cruise control (manually installation required)
$15 three way speed switch (manually installation required)
$15 PAS - Pedal Assist System add-on (manually installation required)
$15 electric brake levers a pair
$29 motor/controller hall/phase/throttle tester
Edited by Lyen on Tue Dec 11, 2012 1:32 pm.
Items For Sale
Please sign up here and donate your marrow to save life.
User avatar
Lyen
10 kW
10 kW
 
Posts: 727
Joined: Fri Aug 17, 2007 1:26 am
Location: San Francisco, California, USA

Revision 3: 6x4110 Sensorless Mini Monster Controller LYEN Edition $89

Postby Lyen » Fri Jul 02, 2010 5:32 am

These are for newly hand assembled 6 FET Infineon programmable brushless controllers I am selling. They are new and never used. It is originally designed for brushless motors with damaged hall sensors. You can now revive any damaged hall sensor motors and put your ebike back on the road.

The way it works is controller has a unique sensorless module to convert pulses to voltage and feed the appropriate emulated signal to the MCU (Motor Control Unit).
Image

There are other reasons for utilize the controller below:
1. You want to make more space in the motor axle for for thicker phase wires
2. You hate hall wires
3. You have a RC motor (Turnigy & Astro in this case)
4. You want to try something different
5. You think sensorless is cool
6. You are unable to figure out how to wire the sensor wires to the controller with the correct sequence
7. You want to have a backup controller just in case
8. You think sensorless is more reliable since no hall sensors and/or wires can get damaged easily by heat & water

The controller is hacker ready. It was originally a special request item from a member. But word of mouths are making it becomes more popular so I had to make a few extra to meet the demand. :)

There are lots of potential and features you can unveil and twist as you go. You can program functions such as enable power regeneration, regenerate braking, pulse width modulation, low voltage cut-off, interface with a Cycle Analyst, and others. You may also add an USB to TTL programming adapter and connect to the computer for tuning. (Electronics knowledge is required to unleash the potential however)

One unique feature on this controller is that it has an additional speed sensor circuitry built-in with an extra wire embedded for output. It is to be used with the scooter style electric bike and electric scooters that have a speedometer in the dashboard.

If you look carefully in the photos, you will notice this version also uses lock washers to secure the MOSFETs internally and the heat transfer bar outside to place tension against a nut after tightening. It is also to help prevent the nut from loosening. The MOSFETs will get overheated and damaged when detached from the heat-sink which used to be the case from the previous designs.

* For hackers, you may double and possibly triple the current output to make it a mighty wonder by adding braids wires (http://www.radioshack.com/product/index ... Id=2062744),add solders to beef up the circuit board traces and shunt. It may also be needed to upgrade to larger capacitors, gauge wires for both the battery and the phase wires to the motor.

Best motors to use:
200-500w geared motors
E-BikeKit 6x10 motor due to high torque & low current

Features:
Programmable
Small size
Lightweight
Long range
Good for low discharge rated batteries

Hackable features:
Higher power output
Cruise control with throttle only
Reverse
Security lock
Turbo mode
Status Indicator
Speed Limit
etc.

For hacking information, please see the links below:
http://endless-sphere.com/forums/viewtopic.php?f=2&t=12616&hilit=6fet
http://endless-sphere.com/forums/viewtopic.php?f=2&t=18641


Below is the specification:
Model: EC-064110SL-LYEN EDITION
Start immediate controller
Chipset: XCKJ8B116A (same chipset being used as in the 18 FET controller)
Circuit board version: EB206-C-3
6 x genuine IRFB 4110 MOSFET N-CH 100V (tested up to 110V before damage) for more information about the FET, click the link below:
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=IRFB4110PBF-ND
36-60V battery optimized (for higher or lower voltage & current such as 24V, 60-100V, you may need to change the resistor network to avoid damage to the LM317 linear voltage regulator)
20A is the current rate at 72v or 25A at 48v (for higher current, you may need to beef up/reinforce the trace, shunt, and reprogram it via the software)
Low voltage cut-off: 29V
Battery and motor phase wires gauge size: 12AWG (High voltage capable wires equipped)
Dimension: 115mm x 67mm x 35mm plus mount extensions

I have only 30 made since I am busy working on my other ebike projects. My intention for selling at such low price is to share the fun with other ES forum members instead of making them jealous. :wink: I finally understand why Methods mentioned the cost of labor is steep after all this and I have to agree with him from now on. These controllers are not generic controllers. I have every single one serialized. Quantity is limited, buy it now and upgrade later once your piggy bank is filled up if needed. :lol:

$89 USD free ground shipping in the United States & Canada. For other locations, please PM or email me at LYEN@HOTMAIL.COM. I accept PayPal, cash or money order. The controllers will be shipped out from me in San Francisco, California, USA. I will provide a tracking number and ship it out as soon as I have received the fund.

For only $10 more, I can include the the following:
1. CA connector
2. Regenerative enable/disable (Enabled simply by connect the wires together without the need to open the case)
3. USB-TTL 5 pin connector (for use with the USB-TTL adapter that is sold separate)

I also have the USB-TTL adapter for adjust and alter the controller settings on your computer. It has the extra 5 pin plug and a "SEND" button. It is also compatible with Windows XP/Vista/7 32/64 bit operating system (real 32/64bit drivers). $15 with purchase, $20 if purchase separately.

You may click on the PayPal Buy It Now link below. For accessories, please send money via PayPal or send me a private message for the total price. Thanks!
https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick&hosted_button_id=EYK7UMFZZYRWC

If you are not satisfy with the results or if it is too fast for you, you may send it back to me within 30 days in an unmodified condition.

Update: November 27th, 2012 > I can adjust the controller for 24V, 33V, 36V, 48V, 60V, 66V, 72V, 84V, and other battery settings upon request.

Quantity updated as of 1/26/2012 @ 6:18 PM PST: 27 left (buyer bought 1 from Bellevue, WA)
Quantity updated as of 1/28/2012 @ 8:49 AM PST: 26 left (buyer bought 1 from basingstoke, Hampshire,United Kingdom)
Quantity updated as of 2/02/2012 @ 3:54 PM PST: 25 left (buyer bought 1 from Bakersfield, CA )
Quantity updated as of 2/18/2012 @ 12:00 PM PST: 24 left (buyer bought 1 from torslanda, N/A ,Sweden)
Quantity updated as of 3/09/2012 @ 3:28 AM PST: 23 left (buyer bought 1 from Phoenix, AZ )
Quantity updated as of 3/28/2012 @ 12:28 AM PST:22 left (buyer bought 1 from St-Félicien Quebec ,Canada)
Quantity updated as of 3/29/2012 @ 7:43 AM PST: 21 left (buyer bought 1 from Maldon, Essex,United Kingdom
Quantity updated as of 4/06/2012 @ 5:32 PM PST: 20 left (buyer bought 1 from Bakersfield, CA )
Quantity updated as of 4/19/2012 @ 7:31 PM PST: 19 left (buyer bought 1 from Cranleigh, Surrey,United Kingdom)
Quantity updated as of 4/28/2012 @ 9:11 AM PST: 18 left (buyer bought 1 from ORDES, La Coruna,Spain)
Quantity updated as of 5/07/2012 @ 8:01 PM PST: 17 left (buyer bought 1 from Farsta, Stockholm,Sweden)
Quantity updated as of 5/10/2012 @ 8:55 AM PST: 16 left (buyer bought 1 from kensington, MD)
Quantity updated as of 5/18/2012 @ 5:13 PM PST: 15 left (buyer bought 1 from Portland, OR)
Quantity updated as of 5/23/2012 @ 4:58 PM PST: 14 left (buyer bought 1 from Partille, Västra Götalands Län,Sweden)
Quantity updated as of 5/31/2012 @ 10:09 PM PST: 12 left (buyer bought 2 from Portland, OR )
Quantity updated as of 6/02/2012 @ 7:44 AM PST: 8 left (buyer bought 4 from Ferney Voltaire ,France)
Quantity updated as of 6/21/2012 @ 5:30 PM PST: 7 left (buyer bought 1 from Lyme Regis,  Dorset, United Kingdom )
Quantity updated as of 8/19/2012 @ 6:35 AM PST: 6 left (buyer bought 1 from E. Falmouth, MA)
Quantity updated as of 8/25/2012 @ 12:00 PM PST: 5 left (buyer bought 1 from Lemberg, Germany )
Quantity updated as of 10/22/2012 @ 3:28 AM PST: 4 left (buyer bought 1 from Westhill, Aberdeenshire, United Kingdom )
Quantity updated as of 11/3/2012 @ 12:00 PM PST: 3 left (buyer bought 1 from Davenport, CA )
Quantity updated as of 11/17/2012 @ 3:28 AM PST: 2 left (buyer bought 1 from Grand lake, Nova Scotia, Canada )


It works on both 60 and 120 degree angle hall sensors motors such as the 9C, Crystalyte 40x series, 5 series, Turnigy (at up to 2200rpm only), Astro (at up to 2200rpm only).


Attached are the pictures of the controller. Please allow time for the images to load.
Image
Image

Additional accessories (prices are reflected with controller purchase only. Please contact if you are interested to buy without controller):
$15 throttle (full/half/thumb) with mated left rubber grip (very good quality) (ebikekit retails @ $36)
$19 cruise control (manually installation required)
$15 three way speed switch (manually installation required)
$15 PAS - Pedal Assist System add-on (manually installation required)
$15 electric brake levers a pair
$29 motor/controller hall/phase/throttle tester
Edited by Lyen on Tue Nov 27, 2012 6:39 pm.
Items For Sale
Please sign up here and donate your marrow to save life.
User avatar
Lyen
10 kW
10 kW
 
Posts: 727
Joined: Fri Aug 17, 2007 1:26 am
Location: San Francisco, California, USA

Revision 2: 6x4110 Sensorless Mini Monster Controller LYEN Edition $89

Postby Lyen » Fri Jul 02, 2010 5:32 am

These are for newly hand assembled 6 FET Infineon programmable brushless controllers I am selling. They are new and never used. It is originally designed for brushless motors with damaged hall sensors. You can now revive any damaged hall sensor motors and put your ebike back on the road.

The way it works is controller has a unique sensorless module to convert pulses to voltage and feed the appropriate emulated signal to the MCU (Motor Control Unit).
Image

There are other reasons for utilize the controller below:
1. You want to make more space in the motor axle for for thicker phase wires
2. You hate hall wires
3. You have a RC motor (Turnigy & Astro in this case)
4. You want to try something different
5. You think sensorless is cool
6. You are unable to figure out how to wire the sensor wires to the controller with the correct sequence
7. You want to have a backup controller just in case
8. You think sensorless is more reliable since no hall sensors and/or wires can get damaged easily by heat & water

The controller is hacker ready. It was originally a special request item from a member. But word of mouths are making it becomes more popular so I had to make a few extra to meet the demand. :)

There are lots of potential and features you can unveil and twist as you go. You can program functions such as enable power regeneration, regenerate braking, pulse width modulation, low voltage cut-off, interface with a Cycle Analyst, and others. You may also add an USB to TTL programming adapter and connect to the computer for tuning. (Electronics knowledge is required to unleash the potential however)

One unique feature on this controller is that it has an additional speed sensor circuitry built-in with an extra wire embedded for output. It is to be used with the scooter style electric bike and electric scooters that have a speedometer in the dashboard.

If you look carefully in the photos, you will notice this version also uses lock washers to secure the MOSFETs internally and the heat transfer bar outside to place tension against a nut after tightening. It is also to help prevent the nut from loosening. The MOSFETs will get overheated and damaged when detached from the heat-sink which used to be the case from the previous designs.

* For hackers, you may double and possibly triple the current output to make it a mighty wonder by adding braids wires (http://www.radioshack.com/product/index ... Id=2062744),add solders to beef up the circuit board traces and shunt. It may also be needed to upgrade to larger capacitors, gauge wires for both the battery and the phase wires to the motor.

Best motors to use:
200-500w geared motors
E-BikeKit 6x10 motor due to high torque & low current

Features:
Programmable
Small size
Lightweight
Long range
Good for low discharge rated batteries

Hackable features:
Higher power output
Cruise control with throttle only
Reverse
Security lock
Turbo mode
Status Indicator
Speed Limit
etc.

For hacking information, please see the links below:
http://endless-sphere.com/forums/viewtopic.php?f=2&t=12616&hilit=6fet
http://endless-sphere.com/forums/viewtopic.php?f=2&t=18641


Below is the specification:
Model: EC-064110SL-LYEN EDITION
Start immediate controller
Chipset: XCKJ8B116A (same chipset being used as in the 18 FET controller)
Circuit board version: EB206-C-3
6 x genuine IRFB 4110 MOSFET N-CH 100V (tested up to 110V before damage) for more information about the FET, click the link below:
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=IRFB4110PBF-ND
36-60V battery optimized (for higher or lower voltage & current such as 24V, 60-100V, you may need to change the resistor network to avoid damage to the LM317 linear voltage regulator)
20A is the current rate at 72v or 25A at 48v (for higher current, you may need to beef up/reinforce the trace, shunt, and reprogram it via the software)
Low voltage cut-off: 29V
Battery and motor phase wires gauge size: 12AWG (High voltage capable wires equipped)
Dimension: 115mm x 67mm x 35mm plus mount extensions

I have only 30 made since I am busy working on my other ebike projects. My intention for selling at such low price is to share the fun with other ES forum members instead of making them jealous. :wink: I finally understand why Methods mentioned the cost of labor is steep after all this and I have to agree with him from now on. These controllers are not generic controllers. I have every single one serialized. Quantity is limited, buy it now and upgrade later once your piggy bank is filled up if needed. :lol:

$89 USD free ground shipping in the United States & Canada. For other locations, please PM or email me at LYEN@HOTMAIL.COM. I accept PayPal, cash or money order. The controllers will be shipped out from me in San Francisco, California, USA. I will provide a tracking number and ship it out as soon as I have received the fund.

For only $10 more, I can include the the following:
1. CA connector
2. Regenerative enable/disable (Enabled simply by connect the wires together without the need to open the case)
3. USB-TTL 5 pin connector (for use with the USB-TTL adapter that is sold separate)

I also have the USB-TTL adapter for adjust and alter the controller settings on your computer. It has the extra 5 pin plug and a "SEND" button. It is also compatible with Windows XP/Vista/7 32/64 bit operating system (real 32/64bit drivers). $15 with purchase, $20 if purchase separately.

You may click on the PayPal Buy It Now link below. For accessories, please send money via PayPal or send me a private message for the total price. Thanks!
https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick&hosted_button_id=EYK7UMFZZYRWC

If you are not satisfy with the results or if it is too fast for you, you may send it back to me within 30 days in an unmodified condition.

Update: June 16th, 2012 > I can adjust the controller for 24V, 33V, 36V, 48V, 60V, 66V, 72V, 84V, and other battery settings upon request.

Quantity updated as of 1/26/2012 @ 6:18 PM PST: 27 left (buyer bought 1 from Bellevue, WA)
Quantity updated as of 1/28/2012 @ 8:49 AM PST: 26 left (buyer bought 1 from basingstoke, Hampshire,United Kingdom)
Quantity updated as of 2/02/2012 @ 3:54 PM PST: 25 left (buyer bought 1 from Bakersfield, CA )
Quantity updated as of 2/18/2012 @ 12:00 PM PST: 24 left (buyer bought 1 from torslanda, N/A ,Sweden)
Quantity updated as of 3/09/2012 @ 3:28 AM PST: 23 left (buyer bought 1 from Phoenix, AZ )
Quantity updated as of 3/28/2012 @ 12:28 AM PST:22 left (buyer bought 1 from St-Félicien Quebec ,Canada)
Quantity updated as of 3/29/2012 @ 7:43 AM PST: 21 left (buyer bought 1 from Maldon, Essex,United Kingdom
Quantity updated as of 4/06/2012 @ 5:32 PM PST: 20 left (buyer bought 1 from Bakersfield, CA )
Quantity updated as of 4/19/2012 @ 7:31 PM PST: 19 left (buyer bought 1 from Cranleigh, Surrey,United Kingdom)
Quantity updated as of 4/28/2012 @ 9:11 AM PST: 18 left (buyer bought 1 from ORDES, La Coruna,Spain)
Quantity updated as of 5/07/2012 @ 8:01 PM PST: 17 left (buyer bought 1 from Farsta, Stockholm,Sweden)
Quantity updated as of 5/10/2012 @ 8:55 AM PST: 16 left (buyer bought 1 from kensington, MD)
Quantity updated as of 5/18/2012 @ 5:13 PM PST: 15 left (buyer bought 1 from Portland, OR)
Quantity updated as of 5/23/2012 @ 4:58 PM PST: 14 left (buyer bought 1 from Partille, Västra Götalands Län,Sweden)
Quantity updated as of 5/31/2012 @ 10:09 PM PST: 12 left (buyer bought 2 from Portland, OR )
Quantity updated as of 6/02/2012 @ 7:44 AM PST: 8 left (buyer bought 4 from Ferney Voltaire ,France)
Quantity updated as of 6/21/2012 @ 5:30 PM PST: 7 left (buyer bought 1 from Lyme Regis,  Dorset, United Kingdom )
Quantity updated as of 8/19/2012 @ 6:35 AM PST: 6 left (buyer bought 1 from E. Falmouth, MA)
Quantity updated as of 8/25/2012 @ 12:00 PM PST: 5 left (buyer bought 1 from Lemberg, Germany )
Quantity updated as of 10/22/2012 @ 3:28 AM PST: 4 left (buyer bought 1 from Westhill, Aberdeenshire, United Kingdom )
Quantity updated as of 11/3/2012 @ 12:00 PM PST: 3 left (buyer bought 1 from Davenport, CA )
Quantity updated as of 11/17/2012 @ 3:28 AM PST: 2 left (buyer bought 1 from Grand lake, Nova Scotia, Canada )


It works on both 60 and 120 degree angle hall sensors motors such as the 9C, Crystalyte 40x series, 5 series, Turnigy (at up to 2200rpm only), Astro (at up to 2200rpm only).


Attached are the pictures of the controller. Please allow time for the images to load.
Image
Image

Additional accessories (prices are reflected with controller purchase only. Please contact if you are interested to buy without controller):
$15 throttle (full/half/thumb) with mated left rubber grip (very good quality) (ebikekit retails @ $36)
$19 cruise control (manually installation required)
$15 three way speed switch (manually installation required)
$15 PAS - Pedal Assist System add-on (manually installation required)
$15 electric brake levers a pair
$29 motor/controller hall/phase/throttle tester
Edited by Lyen on Tue Nov 27, 2012 4:47 pm.
Items For Sale
Please sign up here and donate your marrow to save life.
User avatar
Lyen
10 kW
10 kW
 
Posts: 727
Joined: Fri Aug 17, 2007 1:26 am
Location: San Francisco, California, USA

Revision 1: 6x4110 Sensorless Mini Monster Controller LYEN Edition $89

Postby Lyen » Fri Jul 02, 2010 5:32 am

These are for newly hand assembled 6 FET Infineon programmable brushless controllers I am selling. They are new and never used. It is originally designed for brushless motors with damaged hall sensors. You can now revive any damaged hall sensor motors and put your ebike back on the road.

The way it works is controller has a unique sensorless module to convert pulses to voltage and feed the appropriate emulated signal to the MCU (Motor Control Unit).
Image

There are other reasons for utilize the controller below:
1. You want to make more space in the motor axle for for thicker phase wires
2. You hate hall wires
3. You have a RC motor (Turnigy & Astro in this case)
4. You want to try something different
5. You think sensorless is cool
6. You are unable to figure out how to wire the sensor wires to the controller with the correct sequence
7. You want to have a backup controller just in case
8. You think sensorless is more reliable since no hall sensors and/or wires can get damaged easily by heat & water

The controller is hacker ready. It was originally a special request item from a member. But word of mouths are making it becomes more popular so I had to make a few extra to meet the demand. :)

There are lots of potential and features you can unveil and twist as you go. You can program functions such as enable power regeneration, regenerate braking, pulse width modulation, low voltage cut-off, interface with a Cycle Analyst, and others. You may also add an USB to TTL programming adapter and connect to the computer for tuning. (Electronics knowledge is required to unleash the potential however)

One unique feature on this controller is that it has an additional speed sensor circuitry built-in with an extra wire embedded for output. It is to be used with the scooter style electric bike and electric scooters that have a speedometer in the dashboard.

If you look carefully in the photos, you will notice this version also uses lock washers to secure the MOSFETs internally and the heat transfer bar outside to place tension against a nut after tightening. It is also to help prevent the nut from loosening. The MOSFETs will get overheated and damaged when detached from the heat-sink which used to be the case from the previous designs.

* For hackers, you may double and possibly triple the current output to make it a mighty wonder by adding braids wires (http://www.radioshack.com/product/index ... Id=2062744),add solders to beef up the circuit board traces and shunt. It may also be needed to upgrade to larger capacitors, gauge wires for both the battery and the phase wires to the motor.

Best motors to use:
200-500w geared motors
E-BikeKit 6x10 motor due to high torque & low current

Features:
Programmable
Small size
Lightweight
Long range
Good for low discharge rated batteries

Hackable features:
Higher power output
Cruise control with throttle only
Reverse
Security lock
Turbo mode
Status Indicator
Speed Limit
etc.

For hacking information, please see the links below:
http://endless-sphere.com/forums/viewtopic.php?f=2&t=12616&hilit=6fet
http://endless-sphere.com/forums/viewtopic.php?f=2&t=18641


Below is the specification:
Model: EC-064110SL-LYEN EDITION
Start immediate controller
Chipset: XCKJ8B116A (same chipset being used as in the 18 FET controller)
Circuit board version: EB206-C-3
6 x genuine IRFB 4110 MOSFET N-CH 100V (tested up to 110V before damage) for more information about the FET, click the link below:
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=IRFB4110PBF-ND
36-60V battery optimized (for higher or lower voltage & current such as 24V, 60-100V, you may need to change the resistor network to avoid damage to the LM317 linear voltage regulator)
20A is the current rate at 72v or 25A at 48v (for higher current, you may need to beef up/reinforce the trace, shunt, and reprogram it via the software)
Low voltage cut-off: 29V
Battery and motor phase wires gauge size: 12AWG (High voltage capable wires equipped)
Dimension: 115mm x 67mm x 35mm plus mount extensions

I have only 30 made since I am busy working on my other ebike projects. My intention for selling at such low price is to share the fun with other ES forum members instead of making them jealous. :wink: I finally understand why Methods mentioned the cost of labor is steep after all this and I have to agree with him from now on. These controllers are not generic controllers. I have every single one serialized. Quantity is limited, buy it now and upgrade later once your piggy bank is filled up if needed. :lol:

$89 USD free ground shipping in the United States & Canada. For other locations, please PM or email me at LYEN@HOTMAIL.COM. I accept PayPal, cash or money order. The controllers will be shipped out from me in San Francisco, California, USA. I will provide a tracking number and ship it out as soon as I have received the fund.

For only $10 more, I can include the the following:
1. CA connector
2. Regenerative enable/disable (Enabled simply by connect the wires together without the need to open the case)
3. USB-TTL 5 pin connector (for use with the USB-TTL adapter that is sold separate)

I also have the USB-TTL adapter for adjust and alter the controller settings on your computer. It has the extra 5 pin plug and a "SEND" button. It is also compatible with Windows XP/Vista/7 32/64 bit operating system (real 32/64bit drivers). $15 with purchase, $20 if purchase separately.

You may click on the PayPal Buy It Now link below. For accessories, please send money via PayPal or send me a private message for the total price. Thanks!
https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick&hosted_button_id=EYK7UMFZZYRWC

If you are not satisfy with the results or if it is too fast for you, you may send it back to me within 30 days in an unmodified condition.

Update: June 16th, 2012 > I can adjust the controller for 24V, 33V, 36V, 48V, 60V, 66V, 72V, 84V, and other battery settings upon request.

Quantity updated as of 1/26/2012 @ 6:18 PM PST: 27 left (buyer bought 1 from Bellevue, WA)
Quantity updated as of 1/28/2012 @ 8:49 AM PST: 26 left (buyer bought 1 from basingstoke, Hampshire,United Kingdom)
Quantity updated as of 2/02/2012 @ 3:54 PM PST: 25 left (buyer bought 1 from Bakersfield, CA )
Quantity updated as of 2/18/2012 @ 12:00 PM PST: 24 left (buyer bought 1 from torslanda, N/A ,Sweden)
Quantity updated as of 3/09/2012 @ 3:28 AM PST: 23 left (buyer bought 1 from Phoenix, AZ )
Quantity updated as of 3/28/2012 @ 12:28 AM PST:22 left (buyer bought 1 from St-Félicien Quebec ,Canada)
Quantity updated as of 3/29/2012 @ 7:43 AM PST: 21 left (buyer bought 1 from Maldon, Essex,United Kingdom
Quantity updated as of 4/06/2012 @ 5:32 PM PST: 20 left (buyer bought 1 from Bakersfield, CA )
Quantity updated as of 4/19/2012 @ 7:31 PM PST: 19 left (buyer bought 1 from Cranleigh, Surrey,United Kingdom)
Quantity updated as of 4/28/2012 @ 9:11 AM PST: 18 left (buyer bought 1 from ORDES, La Coruna,Spain)
Quantity updated as of 5/07/2012 @ 8:01 PM PST: 17 left (buyer bought 1 from Farsta, Stockholm,Sweden)
Quantity updated as of 5/10/2012 @ 8:55 AM PST: 16 left (buyer bought 1 from kensington, MD)
Quantity updated as of 5/18/2012 @ 5:13 PM PST: 15 left (buyer bought 1 from Portland, OR)
Quantity updated as of 5/23/2012 @ 4:58 PM PST: 14 left (buyer bought 1 from Partille, Västra Götalands Län,Sweden)
Quantity updated as of 5/31/2012 @ 10:09 PM PST: 12 left (buyer bought 2 from Portland, OR )
Quantity updated as of 6/02/2012 @ 7:44 AM PST: 8 left (buyer bought 4 from Ferney Voltaire ,France)
Quantity updated as of 6/21/2012 @ 5:30 PM PST: 7 left (buyer bought 1 from Lyme Regis,  Dorset, United Kingdom )
Quantity updated as of 8/19/2012 @ 6:35 AM PST: 6 left (buyer bought 1 from E. Falmouth, MA)
Quantity updated as of 8/25/2012 @ 12:00 PM PST: 5 left (buyer bought 1 from Lemberg, Germany )
Quantity updated as of 10/22/2012 @ 3:28 AM PST: 4 left (buyer bought 1 from Westhill, Aberdeenshire, United Kingdom )



It works on both 60 and 120 degree angle hall sensors motors such as the 9C, Crystalyte 40x series, 5 series, Turnigy (at up to 2200rpm only), Astro (at up to 2200rpm only).


Attached are the pictures of the controller. Please allow time for the images to load.
Image
Image

Additional accessories (prices are reflected with controller purchase only. Please contact if you are interested to buy without controller):
$15 throttle (full/half/thumb) with mated left rubber grip (very good quality) (ebikekit retails @ $36)
$19 cruise control (manually installation required)
$15 three way speed switch (manually installation required)
$15 PAS - Pedal Assist System add-on (manually installation required)
$15 electric brake levers a pair
$29 motor/controller hall/phase/throttle tester
Edited by Lyen on Tue Oct 30, 2012 5:03 pm.
Items For Sale
Please sign up here and donate your marrow to save life.
User avatar
Lyen
10 kW
10 kW
 
Posts: 727
Joined: Fri Aug 17, 2007 1:26 am
Location: San Francisco, California, USA

Original post: 6x4110 Sensorless Mini Monster Controller LYEN Edition $89

Postby Lyen » Fri Jul 02, 2010 5:32 am

These are for newly hand assembled 6 FET Infineon programmable brushless controllers I am selling. They are new and never used. It is originally designed for brushless motors with damaged hall sensors. You can now revive any damaged hall sensor motors and put your ebike back on the road.

The way it works is controller has a unique sensorless module to convert pulses to voltage and feed the appropriate emulated signal to the MCU (Motor Control Unit).
Image

There are other reasons for utilize the controller below:
1. You want to make more space in the motor axle for for thicker phase wires
2. You hate hall wires
3. You have a RC motor (Turnigy & Astro in this case)
4. You want to try something different
5. You think sensorless is cool
6. You are unable to figure out how to wire the sensor wires to the controller with the correct sequence
7. You want to have a backup controller just in case
8. You think sensorless is more reliable since no hall sensors and/or wires can get damaged easily by heat & water

The controller is hacker ready. It was originally a special request item from a member. But word of mouths are making it becomes more popular so I had to make a few extra to meet the demand. :)

There are lots of potential and features you can unveil and twist as you go. You can program functions such as enable power regeneration, regenerate braking, pulse width modulation, low voltage cut-off, interface with a Cycle Analyst, and others. You may also add an USB to TTL programming adapter and connect to the computer for tuning. (Electronics knowledge is required to unleash the potential however)

One unique feature on this controller is that it has an additional speed sensor circuitry built-in with an extra wire embedded for output. It is to be used with the scooter style electric bike and electric scooters that have a speedometer in the dashboard.

If you look carefully in the photos, you will notice this version also uses lock washers to secure the MOSFETs internally and the heat transfer bar outside to place tension against a nut after tightening. It is also to help prevent the nut from loosening. The MOSFETs will get overheated and damaged when detached from the heat-sink which used to be the case from the previous designs.

* For hackers, you may double and possibly triple the current output to make it a mighty wonder by adding braids wires (http://www.radioshack.com/product/index ... Id=2062744),add solders to beef up the circuit board traces and shunt. It may also be needed to upgrade to larger capacitors, gauge wires for both the battery and the phase wires to the motor.

Best motors to use:
200-500w geared motors
E-BikeKit 6x10 motor due to high torque & low current

Features:
Programmable
Small size
Lightweight
Long range
Good for low discharge rated batteries

Hackable features:
Higher power output
Cruise control with throttle only
Reverse
Security lock
Turbo mode
Status Indicator
Speed Limit
etc.

For hacking information, please see the links below:
http://endless-sphere.com/forums/viewtopic.php?f=2&t=12616&hilit=6fet
http://endless-sphere.com/forums/viewtopic.php?f=2&t=18641


Below is the specification:
Model: EC-064110SL-LYEN EDITION
Start immediate controller
Chipset: XCKJ8B116A (same chipset being used as in the 18 FET controller)
Circuit board version: EB206-C-3
6 x genuine IRFB 4110 MOSFET N-CH 100V (tested up to 110V before damage) for more information about the FET, click the link below:
http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=IRFB4110PBF-ND
36-60V battery optimized (for higher or lower voltage & current such as 24V, 60-100V, you may need to change the resistor network to avoid damage to the LM317 linear voltage regulator)
20A is the current rate at 72v or 25A at 48v (for higher current, you may need to beef up/reinforce the trace, shunt, and reprogram it via the software)
Low voltage cut-off: 29V
Battery and motor phase wires gauge size: 12AWG (High voltage capable wires equipped)
Dimension: 115mm x 67mm x 35mm plus mount extensions

I have only 30 made since I am busy working on my other ebike projects. My intention for selling at such low price is to share the fun with other ES forum members instead of making them jealous. :wink: I finally understand why Methods mentioned the cost of labor is steep after all this and I have to agree with him from now on. These controllers are not generic controllers. I have every single one serialized. Quantity is limited, buy it now and upgrade later once your piggy bank is filled up if needed. :lol:

$89 USD free ground shipping in the United States & Canada. For other locations, please PM or email me at LYEN@HOTMAIL.COM. I accept PayPal, cash or money order. The controllers will be shipped out from me in San Francisco, California, USA. I will provide a tracking number and ship it out as soon as I have received the fund.

For only $10 more, I can include the the following:
1. CA connector
2. Regenerative enable/disable (Enabled simply by connect the wires together without the need to open the case)
3. USB-TTL 5 pin connector (for use with the USB-TTL adapter that is sold separate)

I also have the USB-TTL adapter for adjust and alter the controller settings on your computer. It has the extra 5 pin plug and a "SEND" button. It is also compatible with Windows XP/Vista/7 32/64 bit operating system (real 32/64bit drivers). $15 with purchase, $20 if purchase separately.

You may click on the PayPal Buy It Now link below. For accessories, please send money via PayPal or send me a private message for the total price. Thanks!
https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick&hosted_button_id=EYK7UMFZZYRWC

If you are not satisfy with the results or if it is too fast for you, you may send it back to me within 30 days in an unmodified condition.

Update: June 16th, 2012 > I can adjust the controller for 24V, 33V, 36V, 48V, 60V, 66V, 72V, 84V, and other battery settings upon request.

Quantity updated as of 12/21/2011 @ 1:35 PM PST: 26 left (buyer bought 1 from Adelaide, South Australia, Australia)
Quantity updated as of 12/30/2011@ 12:58 PM PST: 25 left (buyer bought 1 from Helsinki, Etelä-Suomi,Finland)
Quantity updated as of 1/26/2012 @ 6:18 PM PST: 24 left (buyer bought 1 from Bellevue, WA)
Quantity updated as of 1/28/2012 @ 8:49 AM PST: 23 left (buyer bought 1 from basingstoke, Hampshire,United Kingdom)
Quantity updated as of 2/02/2012 @ 3:54 PM PST: 22 left (buyer bought 1 from Bakersfield, CA )
Quantity updated as of 2/18/2012 @ 12:00 PM PST: 21 left (buyer bought 1 from torslanda, N/A ,Sweden)
Quantity updated as of 3/09/2012 @ 3:28 AM PST: 20 left (buyer bought 1 from Phoenix, AZ )
Quantity updated as of 3/28/2012 @ 12:28 AM PST:19 left (buyer bought 1 from St-Félicien Quebec ,Canada)
Quantity updated as of 3/29/2012 @ 7:43 AM PST: 18 left (buyer bought 1 from Maldon, Essex,United Kingdom
Quantity updated as of 4/06/2012 @ 5:32 PM PST: 17 left (buyer bought 1 from Bakersfield, CA )
Quantity updated as of 4/19/2012 @ 7:31 PM PST: 16 left (buyer bought 1 from Cranleigh, Surrey,United Kingdom)
Quantity updated as of 4/28/2012 @ 9:11 AM PST: 15 left (buyer bought 1 from ORDES, La Coruna,Spain)
Quantity updated as of 5/07/2012 @ 8:01 PM PST: 14 left (buyer bought 1 from Farsta, Stockholm,Sweden)
Quantity updated as of 5/10/2012 @ 8:55 AM PST: 13 left (buyer bought 1 from kensington, MD)
Quantity updated as of 5/18/2012 @ 5:13 PM PST: 12 left (buyer bought 1 from Portland, OR)
Quantity updated as of 5/23/2012 @ 4:58 PM PST: 11 left (buyer bought 1 from Partille, Västra Götalands Län,Sweden)
Quantity updated as of 5/31/2012 @ 10:09 PM PST: 9 left (buyer bought 2 from Portland, OR )
Quantity updated as of 6/02/2012 @ 7:44 AM PST: 5 left (buyer bought 4 from Ferney Voltaire ,France)
Quantity updated as of 6/21/2012 @ 5:30 PM PST: 4 left (buyer bought 1 from Lyme Regis,  Dorset, United Kingdom )
Quantity updated as of 8/19/2012 @ 6:35 AM PST: 3 left (buyer bought 1 from E. Falmouth, MA)



It works on both 60 and 120 degree angle hall sensors motors such as the 9C, Crystalyte 40x series, 5 series, Turnigy (at up to 2200rpm only), Astro (at up to 2200rpm only).


Attached are the pictures of the controller. Please allow time for the images to load.
Image
Image

Additional accessories (prices are reflected with controller purchase only. Please contact if you are interested to buy without controller):
$15 throttle (full/half/thumb) with mated left rubber grip (very good quality) (ebikekit retails @ $36)
$19 cruise control (manually installation required)
$15 three way speed switch (manually installation required)
$15 PAS - Pedal Assist System add-on (manually installation required)
$15 electric brake levers a pair
$29 motor/controller hall/phase/throttle tester
Items For Sale
Please sign up here and donate your marrow to save life.
User avatar
Lyen
10 kW
10 kW
 
Posts: 727
Joined: Fri Aug 17, 2007 1:26 am
Location: San Francisco, California, USA

Return to Items for Sale - New

Who is online

Users browsing this forum: No registered users and 12 guests