alsmith
100 kW
Sorry this is a bit long but ideas needed!
It's one of those annoying hard to trace intermittent problems that's been going on for a couple of months.
Background-
Main Controller 100V 18 FET Lyen.
Controller 2 132V 18 FET Lyen
Problems on my main controller but not another, just returned from Edward Lyen where it tested as ok.
The main controller was a Mk 1 which was dead so returned to Ed Lyen for repair. I'd tried the spare controller which worked, put the main controller back but again dead. (I've been running Controller 2 for a month while it was away). He couldn't find a problem (!) but fitted a new (Mk 2) board for me.
The 2nd controller (the 132V one) works properly with no problems at all- I've used it over the last month.
This new controller randomly judders badly like when the phases are not in synchronisation. After fitting the controller it seemed ok but was only tested with the wheel lifted up not on a ride. When I tried to go out on it for the first ride after a couple of days it wouldn't go at all with the wheel juddering badly. I disconnected all of the controller connectors, all looked ok but I tightened the phase wire spade connections which seemed slightly loose but still making good connection. I also used electrical spray on the contacts.
Bear in mind that everything had worked with the Controller 2 while waiting for the main controller so the problem is more likely this main controller and much less likely to be the bikes wiring which has remained untouched.
The bike ran but was again randomly juddering every now and then. This judder happens at any speed, and any load from low speed up hills to fairly fast on the flat. All accessories (3 speed etc.) all seem ok but were disconnected with the same judder.
I changed back to the 132V controller 2- all was smooth with no judders.
And then back to the 100V one - the occasional intermittent judder was back.
I also noticed what appears to be a small pulse in the motion of the bike when riding it - maybe just under every second.
The problem seems to be this controller or its connectors since the other works without any problems and all of the wiring was undisturbed.
All of the wires and connectors appear to be from my Mk 1 100V controller which were transferred to this Mk 2 100V controller so I assume they were changed over when fitting the new Mk 2 board so they seem to be the only common factor since the bikes wiring seems to be ok, but they worked for Ed Lyen.
Many thanks for any suggestions.
It's one of those annoying hard to trace intermittent problems that's been going on for a couple of months.
Background-
Main Controller 100V 18 FET Lyen.
Controller 2 132V 18 FET Lyen
Problems on my main controller but not another, just returned from Edward Lyen where it tested as ok.
The main controller was a Mk 1 which was dead so returned to Ed Lyen for repair. I'd tried the spare controller which worked, put the main controller back but again dead. (I've been running Controller 2 for a month while it was away). He couldn't find a problem (!) but fitted a new (Mk 2) board for me.
The 2nd controller (the 132V one) works properly with no problems at all- I've used it over the last month.
This new controller randomly judders badly like when the phases are not in synchronisation. After fitting the controller it seemed ok but was only tested with the wheel lifted up not on a ride. When I tried to go out on it for the first ride after a couple of days it wouldn't go at all with the wheel juddering badly. I disconnected all of the controller connectors, all looked ok but I tightened the phase wire spade connections which seemed slightly loose but still making good connection. I also used electrical spray on the contacts.
Bear in mind that everything had worked with the Controller 2 while waiting for the main controller so the problem is more likely this main controller and much less likely to be the bikes wiring which has remained untouched.
The bike ran but was again randomly juddering every now and then. This judder happens at any speed, and any load from low speed up hills to fairly fast on the flat. All accessories (3 speed etc.) all seem ok but were disconnected with the same judder.
I changed back to the 132V controller 2- all was smooth with no judders.
And then back to the 100V one - the occasional intermittent judder was back.
I also noticed what appears to be a small pulse in the motion of the bike when riding it - maybe just under every second.
The problem seems to be this controller or its connectors since the other works without any problems and all of the wiring was undisturbed.
All of the wires and connectors appear to be from my Mk 1 100V controller which were transferred to this Mk 2 100V controller so I assume they were changed over when fitting the new Mk 2 board so they seem to be the only common factor since the bikes wiring seems to be ok, but they worked for Ed Lyen.
Many thanks for any suggestions.