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    Has anyone actually used a 3x3 Nine or Revolute IGH (with or without a mid-motor)?

    Just saw this thread. A buddy of mine kept tearing off his detailers due to either not being in the proper gear or throttle or both. He's got an Exess HP E-180 bike with the Bafang Ultra motor. So.. His idea was to install a Rohloff 14spd hub so I built his wheel up for him ( 2 cross recommended...
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    K Weld Battery Building Kits (2) and supplies

    Looking to sell my E-Bike battery building equipment and all the supplies you need to build your own battery's. Asking $500 for everything. Shipping would be on you. Here is the list: 1. (1) KeenLab K-Weld kit w/ housing. Used works perfect. 2. (1) KeenLab K-Weld kit w/ housing. New in box...
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    What is a good budget spot welder?

    I have made probably 20+ battery’s over the last 5 years or so and I use the K-weld and use a lipo battery pack ( Turnigy N/Tech 3s/5000ahr/ 130c for a reliable power source. Typically use .2mm pure nickel belt material and only set the dial to 25j and doubling up I raise the setting to 30j...
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    Spot welders

    K-weld, K-weld, K-weld you see where Im going.
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    New battery won't charge all the way

    Dude just open up your pack and disconnect your cell sensing wire connector from the BMS and it will reset. Money says it will charge up to the correct value. This is only if the pack was charging up to the correct value to start with. If it never did that's another story. Good luck.
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    Electrical Insulation/Hi-pot Test

    HI-pot really? I used to be a HV splicer back in the the day for the local utility companies and we only HP terms starting at 4160v ac. Anything less than that nada. Never had any thing blow or track. 300% of the rated voltage is standard for testing as it is DC voltage that is being applied so...
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    Some Guidance on Building Lithium Packs

    Go with the K-weld they work great and the guy that designed it is solid. Got 2 of em. I use the lipo battery for power and get about 200 welds before having to recharge. Every weld is perfect.
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    Battery packs in Ruk sacks or back packs for Bafang M620 with X1 controller.

    A buddy of mine has a Kirby “vapour”, in fact two friends of mine do. They came with the standard battery which we removed and built a size specific pack to fit inside the main triangle and in fact is held in place with a moose trek m/t zippered bag. Works perfect. They have the stock M620 motor...
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    BBSHD Motor shuts off while riding

    Don't I feel stupid gotta do a spell check before I post. 31ah is the battery I am using not 3. I don't even think they make a 3ah battery, but I digress. My battery is 126 Sanyo cells 18650GA's rated at 3450mh and 10a discharge. Dropped in a new BMS today and plugged in charger. Will go for a...
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    BBSHD Motor shuts off while riding

    Battery AH is 3, yes 31 so I have tons of range. Probably going to replace BMS and see if that works. I had 60 trouble free miles on unit before this issue.
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    BBSHD Motor shuts off while riding

    Been having an issue that was identical with my BBSHD unit the last 2 times I rode it. Charges up completely to 58.8v and runs great and then around 54.1v it shuts off and won't restart. Pedal bike home (it is a bike) and check voltage output of battery at charging connector and main motor...
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    Spot Welding Copper Strips to 18650 Battery Cells

    Thanks for the reply. I'm guessing that a solid nickel plate would never get hot enough to generate enough heat to adversely effect the performance of the batteries I'm using. Uning the Sanyo 18650GA cells rated for 10a discharge. Using 126 cells in a 14s 9p configuration and making sure I have...
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    Spot Welding Copper Strips to 18650 Battery Cells

    Why would a copper sheet with holes and nickel plated stripes welded across holes and then welded to battery surface be better than just solid nickel welded across battery ends, am I missing something?
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    Spot Welding Copper Strips to 18650 Battery Cells

    Just found this thread and loved it. Got a lot of good info. Started making my own batteries after buying and building up a BBSHD kit for my own bike and was using a typical shark pack 13.5ahs. After numerous rides I found I wanted more capacity for riding longer distances. So I did a little...
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    BBSHD : what is this grinding?

    Here is a pic of the driveshaft that sheared off right where it leaves the motor. All the bearings are fine, every other piece is good even the nylon gear which is supposed to be the weak link. So I ordered the bare bones motor and got the response from the tech that I need to make sure I open...
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    BBSHD : what is this grinding?

    Listened to your videos and my guess is possible the nylon gear inside. Mine just started screaming at me yesterday, opened it up and the main driveshaft from the motor sheared off. Out of the blue no previous noise. Parts are available from Luna but there customer service is lacking in...
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