The tire isn't anything special, 120tpi Maxxis Minion FBR - no longer available in this size, too bad too, it's been one of the best tries from a longevity, handling and traction (hard or soft) standpoint.. Don't know the exact thickness but I've had thorns that are close to an inch long and 1/10" - 1/8" in there... goat heads are everywhere out here and it would be an unusual ride where I didn't pick one up.
Doing my annual maintenance, the stans doesn't become a solid mass, it just turns weird, no longer white and not as sticky, more watery, so I pour it out, rinse out the tube with water and put in the new stans.
I tried flat-out in two bikes with stans in one tire and flat-out in the other.
The flat-out failure was very premature - only a hundred miles or so although admittedly the bike wasn't being ridden much since this was a particularly brutal summer so it had been a few months. Went to the bike and the tire was flat. Pulled the tube/tire and inflated the tube and put it in a sink of water to find the leak and patched it. I always put the stem at a point on the tire where it lines up with the rotation direction arrow so I can put the tube with the patch and find the offending object that caused the leak and all it was was a tiny sliver of metal, smaller than most thorns and only penetrated maybe 1/8". Cut it off, turned the tire inside out, nad ran my hand along the inner surface and found no other pointy things. Since I still had half a bottle of flat-out I put the entire half bottle in and we'll see but I'm not terribly optimistic. The stans tire was fine and I didn't touch it. The flat-out seems considerably heavier volume to volume compared to stans.
I've got about 10kmi on stans and never had an in-field flat although I did once have a similar experience with coming to the bike and a tire being flat however that stans was pushing a year in the tube (maybe more, I get lazy sometimes) and it had dozens of pointy thing in it...
Even if the flat-out makes it for a year I doubt I'll return to it and just keep with stans. The annual maintenance is super easy so I don't really care and I'm not so sure I believe the flat-out is good for more than that either and would replace anyway since flats suck. It is less expensive, but not that much...