Connectors

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There are many types of connectors used in ebikes. Often when buying ebike parts like a hub motor, brake handles or controllers they come pre-fitted with a connector which can be different from each seller. There is a choice of the user what connector to use if the DIY force is in you. You can learn about changing connectors reading "connector change guide"link. There are many connectors to choose from and below is a list of the most common connectors used in ebike wiring.

Type list after connector name

  • 4mm bullet, also called 4mm HXT. DC power connector used on Zippy and Turnigy LiPo batteries.[1] Photos here.
  • XT60. DC power connector used in RC LiPo. Photos here.
  • XT90. Larger and more robust than XT60. XT90S has built in anti-spark function
  • T-connector. Used in RC applications. Photos here.
  • JST-XH. Used as a balance connector in most LiPo batteries.[2]. The width varies depending on how many cells in the pack. Photo of 6S JST-XH connector here
  • Anderson Powerpole. DC power connector, often used on electric bikes. Photos here.
  • C14 (IEC 60320). Mains (AC) power connector, often used for power supplies. Photo here
  • Ring style connector
  • Blade style connector

Usage list of connectors

From battery to controller

  • Mic 4-pin/4-pole C146 connector. Used in Lithium bottle batteries.
  • Ac connector. Used in Lifepo4, lithium and connector with cables for lead-acid batteries.
  • Anderson connectors. The DIY number 1st choice in the USA.
  • XT60 and XT90 lipo connectors. Foolproof and almost non-crushable! Can be plugged a million times almost. Not suitable for very high voltages, touch protection is not very deep (by crossbreak 02-13)

Between batteries

  • HXT 4mm for the Turnigy and Zippy batteries, since they need no heat-shrink and the batteries already come with them. They can be used for series connection very easy, like with 9V-block batteries. BUT: Also called suicide plug, since one can make a direct shortcut, if one has two batteries in hand. They also tend to wear fast and should not be plugged to often (by crossbreak 02-13)

How to build parallel battery harness using Anderson connectors: http://endless-sphere.com/forums/viewtopic.php?f=14&t=21363

Between motor and controller

  • Bullet connectors. There are 4mm ones for up to 100amps bursts, for larger currents there are 5.5mm ones 8mm ones and so on. (by crossbreak 02-13)

Connectors that can be found on ebikes, and what they're called

I find two main types of connectors on ebikes. There's the white ones such as the one that's used for connecting the halls on the motor to the controller. Those are 6-way (in a 2 by 3 layout); there's also 2-way and 3-way versions of those. To find them on Ebay, search for "2.8 mm connector"

The other type I see a lot of, are black, with all the wires in a row. To find those, search for "jst 2.5 sm". You can get 2, 3, 4, 5 or 6 way connectors.

Phase wires are usually connected with tiny bullet connectors; when I look at them, I don't have a lot of confidence in them, so I cut them off and replace them with 4mm bullets. But if you really want them, I think they're "Bullet Connectors 3.9mm" on Ebay, and their main advantage is that they're very, very cheap; I got 10 pair, with sleeve, for £2.66.

Power wires, when they do have a connector, have all sorts, but to find one commion type, search for "6.3 mm electrical connector". I replace them with EC5 connectors, because I have to plug and unplug frequently; partly to charge up, and partly because I use the same batteries for all my bikes. EC5s seem to make a good connection, and yet you don't have to fight with them to get them apart.


Threads discussing connectors

http://www.endless-sphere.com/forums/search.php?keywords=connector*&terms=all&author=&sc=1&sf=titleonly&sk=t&sd=d&sr=topics&st=0&ch=300&t=0&submit=Search http://www.endless-sphere.com/forums/viewtopic.php?f=3&t=46351 http://www.endless-sphere.com/forums/viewtopic.php?f=2&t=46354&hilit=connector%2A http://www.endless-sphere.com/forums/viewtopic.php?f=2&t=40274&hilit=connector%2A http://www.endless-sphere.com/forums/viewtopic.php?f=14&t=43468&hilit=connector%2A http://www.endless-sphere.com/forums/viewtopic.php?f=1&t=45053&hilit=connector%2A http://www.endless-sphere.com/forums/viewtopic.php?f=1&t=45252&hilit=connector%2A http://www.endless-sphere.com/forums/viewtopic.php?f=2&t=45212&hilit=connector%2A http://www.endless-sphere.com/forums/viewtopic.php?f=2&t=44917&hilit=connector%2A http://www.endless-sphere.com/forums/viewtopic.php?f=2&t=44641&hilit=connector%2A http://www.endless-sphere.com/forums/viewtopic.php?f=1&t=44673&hilit=connector%2A


http://www.endless-sphere.com/forums/viewtopic.php?f=1&t=44673&hilit=connector%2A Endless-sphere.com • View topic - 5.5 bullet connectors http://www.endless-sphere.com/forums/viewtopic.php?f=3&t=44376&hilit=connector%2A Endless-sphere.com • View topic - Help identifying connector http://www.endless-sphere.com/forums/viewtopic.php?f=14&t=44324&hilit=connector%2A Endless-sphere.com • View topic - Balance connector question for 7s zippy compact http://www.endless-sphere.com/forums/viewtopic.php?f=2&t=44084&hilit=connector%2A Endless-sphere.com • View topic - + battery connector melted together http://www.endless-sphere.com/forums/viewtopic.php?f=2&t=42837&hilit=connector%2A Endless-sphere.com • View topic - Connectors Connectors Connectors http://www.endless-sphere.com/forums/viewtopic.php?f=3&t=42589&hilit=connector%2A Endless-sphere.com • View topic - Main power connectors - help please http://www.endless-sphere.com/forums/viewtopic.php?f=14&t=31026&hilit=connector%2A Endless-sphere.com • View topic - Help: Anderson connector alternative? http://www.endless-sphere.com/forums/viewtopic.php?f=3&t=43109&hilit=connector%2A Endless-sphere.com • View topic - anderson connector http://www.endless-sphere.com/forums/viewtopic.php?f=3&t=43516&hilit=connector%2A Endless-sphere.com • View topic - standard controller and motor connectors? http://www.endless-sphere.com/forums/viewtopic.php?f=14&t=43360&hilit=connector%2A Endless-sphere.com • View topic - XLR connector getting really hot http://www.endless-sphere.com/forums/viewtopic.php?f=3&t=34394&hilit=connector%2A Endless-sphere.com • View topic - Gold Bullet Connectors - Which size for 18S? 4, 5.5, 6, 8mm? http://www.endless-sphere.com/forums/viewtopic.php?f=31&t=43015&hilit=connector%2A Endless-sphere.com • View topic - 12 Fet {4110} 36v Greentime Controller With CA Connector. http://www.endless-sphere.com/forums/viewtopic.php?f=3&t=42763&hilit=connector%2A Endless-sphere.com • View topic - molex connector problems http://www.endless-sphere.com/forums/viewtopic.php?f=14&t=42789&hilit=connector%2A Endless-sphere.com • View topic - Nylon XT90 Connectors Male/Female http://www.endless-sphere.com/forums/viewtopic.php?f=2&t=41967&hilit=connector%2A Endless-sphere.com • View topic - How to identify a connector??? http://www.endless-sphere.com/forums/viewtopic.php?f=3&t=41914&hilit=connector%2A Endless-sphere.com • View topic - Battery to Controller and Other Connector Questions http://www.endless-sphere.com/forums/viewtopic.php?f=2&t=41152&hilit=connector%2A Endless-sphere.com • View topic - Name Those Connectors! EMS E+ Bionx http://www.endless-sphere.com/forums/viewtopic.php?f=2&t=41658&hilit=connector%2A Endless-sphere.com • View topic - Controller Connector Manufacturer/PN http://www.endless-sphere.com/forums/viewtopic.php?f=14&t=41365&hilit=connector%2A 16 pins Molex connector suggest? http://www.endless-sphere.com/forums/viewtopic.php?f=2&t=41158&hilit=connector%2A Power and motor wire gauges and type and connectors! http://www.endless-sphere.com/forums/viewtopic.php?f=11&t=1090&hilit=connector%2A Common high current connectors - and my opinion on them http://www.endless-sphere.com/forums/viewtopic.php?f=3&t=40551&hilit=connector%2A XT style connectors better than Anderson's? http://www.endless-sphere.com/forums/viewtopic.php?f=7&t=40252&hilit=connector%2A What is the real name for the Xlyte hall connectors? http://www.endless-sphere.com/forums/viewtopic.php?f=16&t=2767&hilit=connector%2A Connectors ! Andersons, Deans, etc.. http://www.endless-sphere.com/forums/viewtopic.php?f=11&t=20389&hilit=connector%2A Anderson Powerpole connectors in Canada ! http://www.endless-sphere.com/forums/viewtopic.php?f=14&t=39599&hilit=connector%2A New cheap solution to JST connector problem http://www.endless-sphere.com/forums/viewtopic.php?f=2&t=39206&hilit=connector%2A Anyone know what these connectors are called? http://www.endless-sphere.com/forums/viewtopic.php?f=7&t=38352&hilit=connector%2A Name that connector! **Update** connector identified http://www.endless-sphere.com/forums/viewtopic.php?f=14&t=39129&hilit=connector%2A Inter Battery Connectors in multi battery packs http://www.endless-sphere.com/forums/viewtopic.php?f=2&t=38687&hilit=connector%2A Name That Connector: Cycle Analyst Connector http://www.endless-sphere.com/forums/viewtopic.php?f=2&t=38594&hilit=connector%2A Name that connector http://www.endless-sphere.com/forums/viewtopic.php?f=30&t=38559&hilit=connector%2A Effects of Frequency upon Connectors http://www.endless-sphere.com/forums/viewtopic.php?f=2&t=38531&hilit=connector%2A =>NEW ANDERSON CONNECTORS INDUSTRIAL SHELL PROTECTION http://www.endless-sphere.com/forums/viewtopic.php?f=14&t=38226&hilit=connector%2A Multiplug connectors http://www.endless-sphere.com/forums/viewtopic.php?f=2&t=37069&hilit=connector%2A Chinese battery controller connector http://www.endless-sphere.com/forums/viewtopic.php?f=2&t=37044&hilit=connector%2A So. I cannot figure out my HXT 6mm bullet connectors http://www.endless-sphere.com/forums/viewtopic.php?f=3&t=36825&hilit=connector%2A Identify this cable connector? http://www.endless-sphere.com/forums/viewtopic.php?f=2&t=36734&hilit=connector%2A Anderson PowerPole 45A connectors - Where??? http://www.endless-sphere.com/forums/viewtopic.php?f=14&t=36233&hilit=connector%2A multi-pin electrical connectors http://www.endless-sphere.com/forums/viewtopic.php?f=5&t=35615&hilit=connector%2A What's the electrical STD connector used over your place... http://www.endless-sphere.com/forums/viewtopic.php?f=7&t=30956&hilit=connector%2A Bullet Connector Assembly Help http://www.endless-sphere.com/forums/viewtopic.php?f=2&t=35368&hilit=connector%2A What kind of connector is this? http://www.endless-sphere.com/forums/viewtopic.php?f=2&t=35210&hilit=connector%2A low power connectors http://www.endless-sphere.com/forums/viewtopic.php?f=3&t=33904&hilit=connector%2A The BMS connector of a LiPo stack http://www.endless-sphere.com/forums/viewtopic.php?f=3&t=32072&hilit=connector%2A looking for 3 pole connector http://www.endless-sphere.com/forums/viewtopic.php?f=2&t=32515&hilit=connector%2A High amp Anderson connectors arcwelded shut?! http://www.endless-sphere.com/forums/viewtopic.php?f=2&t=32436&hilit=connector%2A What wire and connectors should I get? http://www.endless-sphere.com/forums/viewtopic.php?f=2&t=8933&hilit=connector%2A What's the best high-pin-count connector? http://www.endless-sphere.com/forums/viewtopic.php?f=2&t=32192&hilit=connector%2A Anderson connector SB50 questions http://www.endless-sphere.com/forums/viewtopic.php?f=14&t=32062&hilit=connector%2A xt150 connectors http://www.endless-sphere.com/forums/viewtopic.php?f=2&t=32061&hilit=connector%2A Phase wire connectors overheating http://www.endless-sphere.com/forums/viewtopic.php?f=2&t=32036&hilit=connector%2A Connectors - Where do I buy the mates to these??? http://www.endless-sphere.com/forums/viewtopic.php?f=2&t=31105&hilit=connector%2A new x5304 connectors-what kind are they & where can I buy'em http://www.endless-sphere.com/forums/viewtopic.php?f=3&t=30412&hilit=connector%2A connector http://www.endless-sphere.com/forums/viewtopic.php?f=3&t=30283&hilit=connector%2A Multi pin connectors? http://www.endless-sphere.com/forums/viewtopic.php?f=11&t=75&hilit=connector%2A Throttles, connectors, accessories, - Where to buy them? http://www.endless-sphere.com/forums/viewtopic.php?f=2&t=30084&hilit=connector%2A 2 Brake/cruise cancel levers/ 1 connector/ how to wire? http://www.endless-sphere.com/forums/viewtopic.php?f=14&t=25678&hilit=connector%2A How about those Molex microfit connectors? http://www.endless-sphere.com/forums/viewtopic.php?f=2&t=29598&hilit=connector%2A Connectors for balancing cables on e-bike batts, chargers? http://www.endless-sphere.com/forums/viewtopic.php?f=1&t=29626&hilit=connector%2A dealing with jst-sm (cycle analyst) connectors http://www.endless-sphere.com/forums/viewtopic.php?f=14&t=29091&hilit=connector%2A Where to get Circular Connectors? http://www.endless-sphere.com/forums/viewtopic.php?f=2&t=28498&hilit=connector%2A wiring inside an XLR connector for Infineon 35A controller? http://www.endless-sphere.com/forums/viewtopic.php?f=3&t=28762&hilit=connector%2A ebikes.ca inline connectors http://www.endless-sphere.com/forums/viewtopic.php?f=14&t=25175&hilit=connector%2A Turnigy connectors http://www.endless-sphere.com/forums/viewtopic.php?f=3&t=28504&hilit=connector%2A How do you prevent your connectors from arcing? http://www.endless-sphere.com/forums/viewtopic.php?f=2&t=27851&hilit=connector%2A problem with anderson connectors? can't get them to click! http://www.endless-sphere.com/forums/viewtopic.php?f=3&t=27697&hilit=connector%2A BMSBattery Controller Connectors~~ http://www.endless-sphere.com/forums/viewtopic.php?f=7&t=26175&hilit=connector%2A searching for connector http://www.endless-sphere.com/forums/viewtopic.php?f=3&t=25719&hilit=connector%2A replacing JST-XH connectors http://www.endless-sphere.com/forums/viewtopic.php?f=3&t=25633&hilit=connector%2A Connector for a hall sensor http://www.endless-sphere.com/forums/viewtopic.php?f=2&t=25166&hilit=connector%2A What final battery/controller/charger connector http://www.endless-sphere.com/forums/viewtopic.php?f=2&t=24976&hilit=connector%2A How long do Anderson connectors last http://www.endless-sphere.com/forums/viewtopic.php?f=14&t=24666&hilit=connector%2A Anderson connector current rating http://www.endless-sphere.com/forums/viewtopic.php?f=2&t=24678&hilit=connector%2A Sparkless Plugs (Connectors) http://www.endless-sphere.com/forums/viewtopic.php?f=3&t=24092&hilit=connector%2A Which connectors should i use for the hall sensor wires? http://www.endless-sphere.com/forums/viewtopic.php?f=2&t=21360&hilit=connector%2A Infineon controller connectors http://www.endless-sphere.com/forums/viewtopic.php?f=2&t=23758&hilit=connector%2A More electrical connector options http://www.endless-sphere.com/forums/viewtopic.php?f=31&t=23543&hilit=connector%2A $1 battery connector challenge http://www.endless-sphere.com/forums/viewtopic.php?f=16&t=23554&hilit=connector%2A RC-systems, servo wire and connectors http://www.endless-sphere.com/forums/viewtopic.php?f=2&t=23312&hilit=connector%2A Dean Connectors - and them disconnecting.... http://www.endless-sphere.com/forums/viewtopic.php?f=2&t=23234&hilit=connector%2A Best connectors, wire, etc.....where to buy? http://www.endless-sphere.com/forums/viewtopic.php?f=14&t=22659&hilit=connector%2A plastic boot for bullet connector http://www.endless-sphere.com/forums/viewtopic.php?f=3&t=22866&hilit=connector%2A Good deal on these connectors

http://www.endless-sphere.com/forums/viewtopic.php?f=1&t=22555&hilit=connector%2A 24 Pin connector, disassembly http://www.endless-sphere.com/forums/viewtopic.php?f=2&t=22538&hilit=connector%2A Type of connector? http://www.endless-sphere.com/forums/viewtopic.php?f=11&t=21811&hilit=connector%2A Nice waterproof connector source

http://www.endless-sphere.com/forums/viewtopic.php?f=28&t=21885&hilit=connector%2A Power and Control Connector-- All-in-one? http://www.endless-sphere.com/forums/viewtopic.php?f=2&t=21878&hilit=connector%2A Can Anyone Name The Connector? http://www.endless-sphere.com/forums/viewtopic.php?f=3&t=21506&hilit=connector%2A Which Anderson connectors to use http://www.endless-sphere.com/forums/viewtopic.php?f=2&t=21597&hilit=connector%2A 120A Anderson Connectors

http://www.endless-sphere.com/forums/viewtopic.php?f=2&t=21429&hilit=connector%2A 4mm bullet connectors http://www.endless-sphere.com/forums/viewtopic.php?f=3&t=21403&hilit=connector%2A The XLR......satan's own connector???? http://www.endless-sphere.com/forums/viewtopic.php?f=2&t=21198&hilit=connector%2A Connectors blown ? http://www.endless-sphere.com/forums/viewtopic.php?f=2&t=19711&hilit=connector%2A Crimper for pins on throttles, hall sensor connectors

http://www.endless-sphere.com/forums/viewtopic.php?f=2&t=20562&hilit=connector%2A anderson power pole connectors http://www.endless-sphere.com/forums/viewtopic.php?f=1&t=16999&hilit=connector%2A !@#$@!# connectors! http://www.endless-sphere.com/forums/viewtopic.php?f=2&t=20307&hilit=connector%2A Procedure for XT 4mm Gold Connector w/ Protector http://www.endless-sphere.com/forums/viewtopic.php?f=3&t=20374&hilit=connector%2A Hall connectors JST-SM type http://www.endless-sphere.com/forums/viewtopic.php?f=14&t=20338&hilit=connector%2A Turnigy Lipo bullet connector http://www.endless-sphere.com/forums/viewtopic.php?f=2&t=19961&hilit=connector%2A Dealextreme connectors http://www.endless-sphere.com/forums/viewtopic.php?f=14&t=20237&hilit=connector%2A Will Tamiya connectors be enough for charging? http://www.endless-sphere.com/forums/viewtopic.php?f=14&t=19934&hilit=connector%2A Hobby city connector question. http://www.endless-sphere.com/forums/viewtopic.php?f=2&t=19774&hilit=connector%2A Connector confusion

http://www.endless-sphere.com/forums/viewtopic.php?f=14&t=19122&hilit=connector%2A Cable Shielding & connectors http://www.endless-sphere.com/forums/viewtopic.php?f=14&t=18201&hilit=connector%2A SLA faston connectors are pain to keep connected

http://www.endless-sphere.com/forums/viewtopic.php?f=2&t=18345&hilit=connector%2A Ezip Melting battery connectors

http://www.endless-sphere.com/forums/viewtopic.php?f=2&t=18155&hilit=connector%2A Need help identifying connectors http://www.endless-sphere.com/forums/viewtopic.php?f=3&t=18241&hilit=connector%2A Where to get connectors http://www.endless-sphere.com/forums/viewtopic.php?f=14&t=17957&hilit=connector%2A Flightmax 4mm plastic connector, how do you.. http://www.endless-sphere.com/forums/viewtopic.php?f=3&t=17759&hilit=connector%2A What water proof connectors do you use? http://www.endless-sphere.com/forums/viewtopic.php?f=3&t=17654&hilit=connector%2A Where do ya'll buy your connectors? http://www.endless-sphere.com/forums/viewtopic.php?f=2&t=14775&hilit=connector%2A Ontario, Canada/ Toronto - Anderson PowerPoles Connectors http://www.endless-sphere.com/forums/viewtopic.php?f=3&t=15103&hilit=connector%2A The cursed Anderson connector thread http://www.endless-sphere.com/forums/viewtopic.php?f=5&t=5457&hilit=connector%2A What connector do you use for main power line?

http://www.endless-sphere.com/forums/viewtopic.php?f=3&t=16737&hilit=connector%2A waterproof 36V connector point for my bike rear box??? http://www.endless-sphere.com/forums/viewtopic.php?f=3&t=16646&hilit=connector%2A Anderson Connectors: Y-Connection? http://www.endless-sphere.com/forums/viewtopic.php?f=14&t=16219&hilit=connector%2A Power Connectors and Tools

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http://www.endless-sphere.com/forums/viewtopic.php?f=14&t=14371&hilit=connector%2A source for JST connectors (7s packs)?

http://www.endless-sphere.com/forums/viewtopic.php?f=2&t=13687&hilit=connector%2A Can you recommend a motor connector?

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http://www.endless-sphere.com/forums/viewtopic.php?f=2&t=9893&hilit=connector%2A Crystalyte Connectors. Where to buy? http://www.endless-sphere.com/forums/viewtopic.php?f=1&t=9811&hilit=connector%2A Where to get Anderson connectors? http://www.endless-sphere.com/forums/viewtopic.php?f=2&t=9275&hilit=connector%2A 6 awg wiring & 75 Amp connectors http://www.endless-sphere.com/forums/viewtopic.php?f=3&t=9752&hilit=connector%2A what leads/connectors/switches for 36V 20A bike/motor?? http://www.endless-sphere.com/forums/viewtopic.php?f=28&t=8908&hilit=connector%2A Connector options for brushless R/C motors http://www.endless-sphere.com/forums/viewtopic.php?f=3&t=8949&hilit=connector%2A ES Wires And Connectors Of Choice Members Catalog

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