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  1. M

    KHS Crest with modified GNG v1.1 mid-drive

    First original belt was Gates HTD, that lasted 1500km. Then four belts were Goodyear Whitehawk - they lasted 800-900km max, not more. Worst one was only 270km :S And that is commuting in mostly flat ground/pavement. Now I bought two 460mm length belts (OPTIBELT OMEGA) and reduced wrapping...
  2. M

    Mongoose Salvo, GNG 1.1 build (in progress)

    Why you give up - did you brake your belt or does belt skip?
  3. M

    BBS02 Bad FET

    I would contact to seller first. It is defective controller and seller should probably replace it. Controller is potted so schematic and transistors are not visible.
  4. M

    Mongoose Salvo, GNG 1.1 build (in progress)

    It still looks like some of teeth are still sharp. Maybe you missed some sharp edges? But id you are almost 1000km mark and belt has not broken - so less backbending must help :) Did you mod it immediately (no riding in stock conf)? btw, what is your idler diameter?
  5. M

    Mongoose Salvo, GNG 1.1 build (in progress)

    I started my build thread today and added belt mod post there too :) http://endless-sphere.com/forums/viewtopic.php?f=6&t=68488&p=1032663#p1032663 (it was 475mm length, not 275mm - fixed in my thread)
  6. M

    KHS Crest with modified GNG v1.1 mid-drive

    After fifth belt broke, I decided that I need to do something about that idler pulley - belt is so agressively wrapped around it and like that probably weakens belt inner structure and then it breaks. Stock belt length is 475mm (475-5m-15), I ordered two belts with 460mm length (460-5m-15), so...
  7. M

    KHS Crest with modified GNG v1.1 mid-drive

    This post is about battery box making. Wanted battery box that is inside frame triangle and made of aluminium - so it gives some extra protection being hard case and can hold fire/flames inside in worst case scenario (its LIPO you know!). I did not want to fill all triangle because: a) I dont...
  8. M

    KHS Crest with modified GNG v1.1 mid-drive

    One of the first mod I made was to make front chainrings bigger. That way I can get better cadence and can bedal along with faster speeds without using small 11t sprocket in rear cassette. So I bought 53T chainring and bolted it together with 38T chainring (was inner chainring before). That 53T...
  9. M

    KHS Crest with modified GNG v1.1 mid-drive

    Hi, I have this bike equipped with GNG mid drive almost 2 years already and better late than never...I am making build log here :) Maybe others can get ideas from my modifications and vice-versa. Battery: 44V 10Ah LIPO (4pc of 5Ah 6S Zippy LIPOs, in 12s2p configuration) stats so far (ebike...
  10. M

    Mongoose Salvo, GNG 1.1 build (in progress)

    Did you file off sharp edges of both toothwheels? Probably not, do it. I did and my belt tooths look like new after 900km. Max they were lasted was about 800-900km but breaking belt is due to stock design (wrapping belt over too small tensioner and probably breaking/weakening fibers inside...
  11. M

    S12S and GNG motor issue

    I have this controller: 800W rated, 35A max https://bmsbattery.com/ebike-kit/667-s12sh-800w-35a-torque-simulation-sine-wave-controller-ebike-kit.html It there any particular setting that made big difference in smooth vs rough running?
  12. M

    S12S and GNG motor issue

    Hi, that seems strange: "My first controller from them was not enough powerful for GNG, it was suit for different power curves probably. ". if controller is weaker (less amps) then motor just seems weaker. But I am not expert, maybe it has something to tod phase angles/timing, like in my case ...
  13. M

    S12S and GNG motor issue

    So your your conhismotor controller is similar? So your only problem was motor cutting out and it got fixed by P2=1 setting and speed sensor? I dont understand P1 setting - What it exactly changes? Is it used for speed sensing if not using dedicated speed sensor? Meelis
  14. M

    S12S and GNG motor issue

    Hi, I also have similar problem - trying to use S12SH controller (and LCD3 display) with GNG motor. I tested all 36 hall-phase combos and for every hall combination (when testing 6 phase combinations) I get one forward and one reverse combination that does rotate but changes tone when rotating...
  15. M

    Homemade Battery Packs

    If confirm that this bank has weak cells inside and you would not want to separate all 50 cells in that bank, I would suggest: Charge that bank again and then split that 50P bank to five 10P banks (need to make four cuts). Let it set. after few days (or week) measure all five banks - bank(s)...
  16. M

    Is this a viable idea? Disc Brake driven bike?

    Driving wheel near center gives you less torque. Probably you cannot get enough traction there and rubber wheel starts to slip. Small geared hub is much better.
  17. M

    US ebike Tour 6000 miles 2014 and Documentary feedback

    Cassette cannot be OK if you used one chain for 3000 miles, I am sure new chain starts to skip if cassette is not replaced. I commute with GNG mid drive and replaced chain after 1200km (0.75% worn) hoping that this time I can keep cassette. It still skips when more power is used! Last chain and...
  18. M

    US ebike Tour 6000 miles 2014 and Documentary feedback

    And please tell how long can you use one bike chain before you have to replace it? What is chain change interval and cassette change interval. I expect you have replaced your chain at least twice (running third?)
  19. M

    Sensorless controller suggestions

    Any other option, anyone? That BMSbattery controller seems quite good, at least when only reading numbers from web. But shipping there is little-bit killer - about 50-60$ to Estonia, when selecting other needed things (small and light ones)! Should I forget PAS and diplay and order infineon...
  20. M

    Sensorless controller suggestions

    Hi, I need controller for Bafang BPM motor - it is sensorless version. It is for this motor I asked info here http://endless-sphere.com/forums/viewtopic.php?f=2&t=64096 Want to use 48V battery, 25-30A peak amps would be ok i think. contollers with LCD and PAS option would be nice too. is this...
  21. M

    Bafang BPM motor with 6 wires?? (3 phase, 3 hall?)

    Thanks d8veh. So if I win this auction I need sensorless controller. With 48V battery can I expect about 40km/h max speed?
  22. M

    Bafang BPM motor with 6 wires?? (3 phase, 3 hall?)

    Hi, can somebody smarter explain, what kind of motor is this? It has connector with 3 fatter wires - these are phase wires. But only 3 wires for halls instead of 5? http://www.ebay.com/itm/281467148278?_trksid=p2055119.m1438.l2649&ssPageName=STRK%3AMEBIDX%3AIT&autorefresh=true What controller...
  23. M

    mods to MOUSE- added page down key.

    Go get a boost converter - a DC-DC converter that is making voltage higher (12V to 19V). Example http://www.ebay.com/itm/150W-DC-Boost-Module-Step-up-Voltage-Converter-Regulator-10V-32V-to-12V-35V-/251618022344?pt=AU_B_I_Electrical_Test_Equipment&hash=item3a959a53c8
  24. M

    CHEAP NEW ORIGINAL 18650 21700 BATTERY CELLS, POUCHES AND PACKS

    Hi, received package yesterday! Did not expect it so quick (took 5 days). Package was 2x40cell packs. Both packs have one side spotwelded, other side is partially spotwelded. I probably solder missing connections, I dont have spotwelder. Probaly configure them to 6P13S pack (78cells) - should be...
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