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  1. nuxland

    Electric kart

    :) In first graph “Battery current” is battery amps, i did not limit it, controller draws what is needed. Yellow (Iq) is phase current (it is set to 660A and that is sevcon maximum) Grey (Id) is field weakening current (it is negative and it helps motor to spin faster) this is set to 440A if I...
  2. nuxland

    Electric kart

    This is from year 2017 as asked. Battery was there A123 round cells 10p34s configuration :) I have not had the time to do acceleration test with lipo pack. And that 21700 pack is still in the paper yet :(
  3. nuxland

    Electric kart

    Attached screenshots where you can read your answers :) x-axis is time, I zeroed it when kart starts to move aprox. In youtube video I could do it more percise because I used there racerender where you can go frame per frame and adjust your data to video.
  4. nuxland

    Electric kart

    Not getting :) Mychron was used only to see lap times when racing (it had gps inside).
  5. nuxland

    Electric kart

    Gear Ratio can't remember anymore, 15/40 I think it was. But you can get it from exel when you devide speed with rpm and take account kart tire size. But what do you mean BA and PA? I found one old excel sheet for that time where I plotted some graphs, attaching it here :)
  6. nuxland

    Electric Tony Kart

    Have you weighted your stuff? 1. motor with mount 2. controller with mount 3. battery + batterymount If you are building a very light build then you should use aluminium and not steel for mounts :)
  7. nuxland

    Electric kart

    Yes, there will be more sag under load, but with 21700 bruto will be 56Ah and with lipo I have 35Ah. As you can see in the picture my lipo was 116v when started and 104v when finished, so 10V difference. For the same 28Ah 21700 will be around 50% left and lipos were only 20% left. So I think...
  8. nuxland

    Electric kart

    Guys please keep off the topic talk somewhere else please! I was thinking of buildin myself a new battery pack, because my first 4kwh pack is halfdead (few years ago i went to 0 volt). Samsung 40T 21700 cells in 14p28s configuration. Using custom made 0,5mm copper interconnections (succeeded of...
  9. nuxland

    kWeld - "Next level" DIY battery spot welder

    Finally could weld 0,2mm nikkel to 0,5mm copper with my kweld :) Welded so that one electrod was in copper side and other in nikkel side. Now can start to design my new battery that has 0,5mm copper and 0,2mm nikkel welded to it so I could then weld the nikkel to the cells. 14p28s Samsung 40T...
  10. nuxland

    EKartGo Project

    Did they start producing these motors already?
  11. nuxland

    Electric kart

    Again this stupid "DSP Encoder Fault" is haunting me. Last Prokart race in Põltsamaa we could do very good qualify time and then in the first final we could not drive out of the box because of that error. Then I tested all the connections wires between motor and controller and they worked. Also...
  12. nuxland

    30Ah 28s LiPo from 7s bricks

    Test went great and everything works as I thought it will work. This extension gave me 2 more laps. 1Q1KalURGqw So charged lipos to ful 4,2v and 32,317Ah went in with 15A charging. That is around 4,616Ah per one brick (5Ah should be bruto). Also charged 21700 to 4,2v and result was A=6,104Ah...
  13. nuxland

    Electric kart

    Have now tried in two different tracks and this water mist cooling is helping. In our latest test on most demanding track in Estonia we managed to drive 15 laps and keep motor temperature under 110 degrees. 1Q1KalURGqw
  14. nuxland

    Sevcon motor cuback

    Tested lipo battery addon and motor cooling with water mist yesterday and it seems to work, outside was 30 degrees. This was 10 laps. But then decided to go one more time with my bigger lifepo4 battery and did not used mist at all. And managed to get motor temperature to 140 degrees and no...
  15. nuxland

    Electric kart

    Dryice is one option, but I have not figured out how to make a wire mesh and then put it inside to cooling chamber before race. CO2 I actually bought 425g canister and ordered from ali adapter, but right now have not found any valve to use it with(it should tolerate 200bar pressue and have...
  16. nuxland

    30Ah 28s LiPo from 7s bricks

    Installed 4pcs of extra 7s2p 21700-s and will test on wednesday at the track. Will charge these to 4,2v each separately and also lipo back to 4,2v. So connecting these xt90 connections is safe :)
  17. nuxland

    30Ah 28s LiPo from 7s bricks

    Zipped and weighted how much extra weight I have to carry. Also made myself 4 pcs of XT90 male<->male extensions to connect these to my lipo pack.
  18. nuxland

    30Ah 28s LiPo from 7s bricks

    1st 7s2p brick is done (heatwraping remaining). 3 more to go. Regular nikkel and 0,2mm copper on top. Should be enough for 70A cells are capable of.
  19. nuxland

    Electric kart

    Installed water mist cooling using clutch leaver :) Now need to find time to go to racetrack and to test how it works.
  20. nuxland

    30Ah 28s LiPo from 7s bricks

    And real word test confirms that 3600mAh per brick is optimal usage if you want that your lipos last also. In this graph I actually used 4400mAh per brick in race and it was too much. in cooldown lap voltages went below normal.
  21. nuxland

    30Ah 28s LiPo from 7s bricks

    Concluded that 7pcs in paraleel (35Ah) is not enough for 14 laps, so will add one more in parallel. But there is a problem, hobbyking does not have my 7s 5Ah Turningy heavy or in warehouse and ETA is september :( So instead bought 56 pcs of 4Ah samsung 21700 and will build 4 pcs of 7s2p units...
  22. nuxland

    ME1616 motor with sevcon gen4 size 6 80V low power??

    Zero motor is also only peaks around 50kw. If you want to race 10 or more laps, you have to dial it down to 25kw max with your closed zero motor :(
  23. nuxland

    Sevcon motor cuback

    Yeah, it seems there is some options somewhere that is ignoring my "User definable motor cutback map" :( Controller should have limiting current from 113 degrees but it gave 100% until 128 degrees when it got current fault (because motor was hot and it was misaligned in that qualification race)
  24. nuxland

    Electric kart

    Motor outside is not that warm because i push air through. So water sprayng these will not give me that effect. But I got another idea, to use sodastream or similar 425g co2 canisters and put it on side of motor and connect to air inlet scoop. Then when I open it the co2 goes cold and makes...
  25. nuxland

    Sevcon motor cuback

    Are someone actually used motorcutback with sevcon and was it working and cutting power/torque? I raced in the weekend and for me it seems that it is not working and I can not see any real cutback. As you can see that at 122 degrees it should give me only 0,4 or 40% of torque. And then linear...
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