Motor cooling

Joined
Jan 1, 2011
Messages
13
Location
Langley, BC
I had an idea. I salvaged a brand new (as in still coated in a layer of oil to prevent any corrosion new) powerchair gearbox from the scrap bin. I think it was NOS (New Old Stock) and my boss just tossed it! Anyway, bout to have gone off topic there. Basically it got me thinking, why the heck haven't i tried a electric bicycle conversion yet. I can do it for next to nothing with the parts I already have. Should be starting a thread soon.

Anyways, Here's my thought. I know that cooling would likely be a major issue with one of these powerchair motors, especially if overvolted. So i was thinking of a way to keep a motor cool.(besides rigging up a fan of some sort) Here's the idea.

On a DC brushed motor, could one seal up the casing and flood it with mineral oil going out to a small "radiator" of sorts. Big hydro transformers after all are in a bath of mineral oil! :mrgreen: Of course, they don't have brushes and commutators potentially kicking up sparks either. :oops: But a quick search on Google turned this up

"Mineral Oil has a flash point of 170C (335F), and a boiling point of 310C (590F). By definition, "Flammable liquid" means any liquid having a flashpoint below 100 deg. F. Therefore, Mineral Oil is not a flammable liquid, however it is a Class IIIB Combustible Liquid, meaning that it will burn, but must be exposed to high heat before it will sustain a flame."

This makes me think the idea has potential. Imagine overvolting one of these motors to not 36 or 48 but 72 volts! :mrgreen:

Of course to not have the oil create too much turbulance and decrease efficency and such you would need to fill in the gaps between the magnets with a silicone or something and generally try to make surfaces in there smooth.

:?: :?: :?: So, any takers? What do the wisest among us think of the idea?
 
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