Need help with CA settings

Joey

100 W
Joined
Jan 3, 2008
Messages
174
Location
Albuquerque, New Mexico USA
I have a 24-72V 35A analog clyte controller and CA from ebikes.ca, and EV Tech BMC hub motor with shortened wiring. I have a 36V LiFEPO4 pack on order but until it arrives, I want to use a 36V Li-Mn battery pack with internal BMS from an eZee hub kit to power the clyte controller and BMC motor.

I programmed the CA basic settings to limit current to 15A max and left the default cutoff at 19 volts. When I apply throttle very slowly, the bike accelerates smoothly to 21 mph on the flat, and climbs hills with no problem. However, when I twist the throttle a bit more quickly, the Li-Mn pack BMS trips and instantly shuts down the battery. The CA reports a battery voltage of approximately 38 volts just before the shutdown occurs, so I think the problem is not voltage sag, but rather a current spike that peaks quicker than the CA can limit it. Are there some changes I can make to the CA advanced settings to prevent the battery BMS shutdown? What advanced settings need to be tweaked and what range of values should I try?

-- Joey
 
Look for a set of three or more parallel bare wires on the BMS board. These are there to provide resistance to current draw at too many Amps, and trip the shutoff.

Glob solder between them to make them way less resistant. Be aware that you are now subjecting the BMS to more current than it was rated for ...

Your other option is to add a small resistor to your throttle line to take the upper edge off ... so that 100% throttle acts like 80%.
 
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