Hi All,
I hadn't seen this thread before now.
Just want to show a couple of solutions I came up with for battery mounting to mountain bike frames.
The centre black bike is a Santa Cruz Bullit, super sturdy single pivot frame.
There are two carbon battery boxes that come off the same mould.
Each are 3 layers of 200gsm biax carbon fibre in epoxy resin.
Not even 1mm thick.
The box under the diagonal holds four 6S 8AH Nanotech's and the box off the front of the forks holds another two, providing an 18S 2P arrangement of 1065 WHours nominally.
The draft (taper) on the bottom box allowed space for an 18S BMS which has since been removed due to reliability issues.
The bike feels really well balanced and is a joy to ride, 6spot gator brakes really add to ones confidence when flying down dirt tracks over 50 kph.
The white bike to the right side of the image is a Giant Trance, by measuring and 3D modeling the frame I was able package the same 18S 2P of Nanatech's in a carbon box within the triangle.
It was a very tight fit.
All the boxes are lashed to the frame with 1.7mm Dynex Cord which is good for 150kg, so with 4 lashes they stay very tight and the bikes can be jumped without issue.
The third bike is a Giant Glory that a friend Astan built, he's on ES but I can't remember his nickname. The batteries for this bike are not mounted on the bike but in a backpack. It has a 20S 3P pack of twelve 5S 5AH zippys providing 1110 WHours nominally.
Weighing about 7.5 kgs it's a bit to carry around.
Cheers
Paul