12v pocket pack for heated gloves

armstrongracer

100 µW
Joined
Jul 11, 2015
Messages
9
Hi, looking for advice.

I commute to work every day by motorcycle. In winter I wear heated gloves which are wired directly into the battery. They work brilliantly. The cable to the bike is a PITA though, on a number of occasions it has got snagged filtering in traffic and a number of times I’ve walked away with the cable attached and nearly dragged the bike off the stand. I would like to convert the gloves to battery operation with a portable power pack that just sits in my pocket or in a backpack.

The manufacturer of my heated gloves has come to a similar conclusion and they now offer Lithium battery packs but they are not cheap at $200 for a unit delivering 12v@5ah. Also these are sealed units so when the batteries are shot the whole unit is junk. Those power packs are for complete clothing kits (gloves, vest & socks), gloves alone, which is all I need consume 12v/2.2A, the wiring loom is fused at 3A. Since I have already invested in 18650 batteries and chargers for my cycling lights it makes sense to build my own power pack. I have 4x protected keepower 2600’s available, what I need to know is if these will work ok in series and if there is a suitable battery box with integral under volt protection available. It makes some sense to stick with 18650's since I have already invested in a good quality charger. However, the pack needs to deliver 1.5-2A for 1-2hours which may be too much for 18650's so would consider LiFePO4 battery packs, if anyone knows a source of suitable packs (who deliver to Europe) please get in touch. Finally, another solution someone suggested was to use Bosch Max power packs, I have the skill set to make an adapter to allow the pack to plug straight into the wiring loom for the gloves but a pack and charger might not be cost effective.
 
Cheers Teklectik

My concern with the packs for cameras etc. is the current drain, first thing in the morning they will be pulling a continuous 2.2 amp, once warm I have an adjustment pot so that will drop to 1-1.5amp. I don't want the pack to melt out and or cause a fire in my pocket or backpack.

Changing gloves isn't an option, mine are the best make out there (Gerbing), they were expensive and are in perfect condition, I just want to use them remotely, also with battery I can pre-heat them before I go out :D
 
Ya - I use heated gloves and insoles and fully understand your concerns. I don't want to push any of those obviously budget eBay solutions, but my thinking was that with a 2A draw on a 6.8Ah pack you would be looking at less than 1/3C discharge rate. I certainly get it if you don't want to go there, but on the face of it this is not like smoking a little pack at 2-3C.... :D

12V tool batteries would certainly be safe (I use a lot of the Milwaukee M12 stuff myself and they even make a 'car lighter' gadget to use them for 12V stuff), but without the tool/battery investment already in hand, it's expensive to ante up and get in that game...
 
You can pick up a 12v drill pack for pretty cheap. Hell just buy a cheap 12 driver kit. You usually get two batteries in the kits. Then you have a driver to use, two batteries and an elegant charging solution.

http://www.homedepot.com/p/Milwaukee-Reconditioned-M12-12-Volt-3-8-in-Driver-Drill-Kit-2410-82/204147384
http://www.ereplacementparts.com/battery-holder-p-1753453.html
 
Cheers,

It's either an M12 XC which is a bit bulky or one of these.

http://www.hobbyking.com/hobbyking/store/__14070__ZIPPY_Flightmax_4200mAh_4S1P_30C_LiFePo4_Pack.html

The LifePO4 will require a balance charger but as a bonus I could make up a crocodile clip connector and have it as a back up battery boost starter. My bike is a big twin and on cold winter mornings can occasionally be sluggish to start. If they are not rubbish those Zippy battery packs are good value.
 
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