Been working on this for a few weeks.
I split my Ping and am using romex and 14 ga to marry the two halves.
I'll paint it black tomorrow and it will go on my home made bent.
i looks pop riveted. be sure to use really thick wire to joint the two halves. not just for efficiency but because the added Vdrop across the joining wire will be assumed by the BMS to be happening inside a cell. if you don't use 4mm thick wire you get BMS cut outs.
4mm? Seems a bit much, tho you can't have too much copper. Four wire romex should suffice to hook up the two halves and another for the charge wires.
14 ga for the bms sensor wires.
Thanks guys. A lot of sweat (and fun) went into my pony.
Baked Sculpty clay over a metal armature and silver leafed.
you need 4mm diameter of copper joining the two halves. you want to keep voltage drop in the wire under 0.05V or it will trip the BMS much earlier than it other wise would. this means you cant use fuses or anderson connectors in that join. big thick terminal block is best. all the other wire can be whatever you want.