LTC 6803 BMS System

biggs

1 mW
Joined
Sep 11, 2008
Messages
14
Hello,

I start this thread because i want to share my development with the community.

In 2008 i launch my project EV KTM.

The first shot was with an analog BMS HVC and LVC board. but this makes me not happy.
View attachment 5

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2009 i began my own version of my bms based on LTC6802-1 with a complete solution for my drive propulsion system.
View attachment LTC6802-v2-sw.pdf

The controller for the system was an ATMEGA 128.
p1010760.jpg
p1010759.jpg


The atmega was to slow for all the function i want to integrate so i changed to an XMEGA 128 and this Chip is realy fine and quite f***ing fast.
View attachment 3
P1010009.JPG

The hole system is described in the following document:
View attachment BlockDiagramEVKTM.pdf

The construction of the batterypack starts with a quick and dirty solution:
View attachment 12

After the first ride the bottom cell were smashed > so i have to do a new version

View attachment 11

With this Pack my wife has an crash and destroyed it and her knee > 2 months in the hospital

So lets do again and much better:
View attachment 10
P1010004.JPG
P1010003.JPG

Here is a picture of the mounted pack in the motorcycle:
_C302452.JPG

I have read the thread of methods bms v4.0 and start to develop a new version with higher shunting current.
View attachment LTC6803_V2.pdf

at this point i am working on the new version.

bg
biggs

ps: all you need is insanity, richness of ideas, linux, kicad, freecad, draftsight, ltspice, Eclipse and AVR Plugins
 
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