Lyen 12 FET - Crystalyte HS3540 grunt like a little pig

Lory

10 mW
Joined
Jan 24, 2013
Messages
20
Hello,

can anybody please analyze the sound came out my Crystalyte HS3540.

[youtube]VfYTi7P4ykk[/youtube]

http://www.youtube.com/watch?v=VfYTi7P4ykk

Thanks
 
Double checked hall colors - black - black, red - red, yellow - yellow, blue - green, green - blue.
Tryed all phase combinations. The video shows the best result i could get.
 
Thanks for the link.
Yes i tryed the combinations in the instructions from Lyen for hall.
The phase wires are not colored because cables was changed to AWG14 inkl. Temp Sensor was installed.
But i tryed every possiblephase line combination.
 
Then try them again, but this time without a bad connection on one of the wires. It can help when trying combos, to remove the plugs completely from the halls wires, so you know they are all plugged in well on each try.

Often you need to change the halls colors too, when swapping phase colors. Try a phase combo, then start trying different halls swaps.

The right one will run smooth, at low amps no load.
 
Now i checked the controller. Are the LED´s rotating on the right way?

http://www.youtube.com/watch?v=43HWsLYHPgE
[youtube]43HWsLYHPgE[/youtube]

When i cycle with the actual Cabeling, the CA switch power on although the akku is not connected when i cycle faster than 14 km/h

With the tester i verified that the hall sensors inside the motor are ok.
 
At this Video i changed the green and the blue hall cable

i am not sure about the flashing...

[youtube]I7Xk3KAqOgw[/youtube]
 
Changed the Video. blue - green crossed Hall.

It seems that i have to test all the 36 combinations to find the correct one.
 
Tested Hall everything s fine. Tested Lyen 6fet controller without hall motor run very fine. I Testet with my throttle and my ca.

[youtube]Lz2HKD41jR8[/youtube]

Looks like an problem with the controller.

Tested the hall cable between controller and Motor all lines are ok.

I have no Idea. My Lyen 12 fet hall fullyequipped total loss??? :cry:
 
Lory said:
It seems that i have to test all the 36 combinations to find the correct one.

NEVER. Read and follow the ES Wiki. There are 6 correct, 3 forward and 3 reverse. Keep either the halls or phases static and try all 6 of the other. If it doesn't spin smoothly with one of those 6 then something else is wrong . Resist the urge to change the static wires unless your valid combo is reverse in which case you swap 2, any 2 and only 2 of the wires you kept static, and then go back and find the correct of the remaining 5 combos of the set you were changing before. While it's possible to use the tester for wiring, it is far more confusing and will take longer. Use only small throttle pulses when testing each.
 
Hi John,
Friday i visit my local Store and bought a infineon 4110 12 fet controller.
With this controller i found the right combination in 2 minutes the motor is running very good. the speed is a bit slow for 75v only 40 km/h but it works.
So my Lyen 12 fet have to be defect. The Problem with the brand new Controller ... it ignores the throttle signal came from ca.
throttle config on ca is ok. i tested it with an lyen 6 fet controller.
one fact: something is wrong with my 12 FET lyen.
two questions: Why ignores the brand new Infineon controller the throttle from ca v3 and why is the speed limited to 40 km/h. speed should be 75-80 km/h.
The Throttle question i posted a few minutes ago here:
http://endless-sphere.com/forums/viewtopic.php?f=2&t=51177
Thanks for your help
 
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