Removing Hard Chrome Plating?

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Aug 9, 2011
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Muncie, Indiana (USA) or Beijing or Tianjin (China
I have read several strategies people have employed to remove hard chrome plating...industrial chroming...everything from bleach...to Coke...to...well you get the point. Anybody on ES have much experience with this and can give me some guidance?

EDIT: Actually I did not mention it, but the substrate is high carbon steel.
 
It might help if you explain WHY you want to remove it. If you just think it's gone bad, my number one chrome restorer as a kid was polish and fine grain sandpaper. Mostly that's not rust, it's just dirt. The wheel or handlebars could look like new again, usually no matter how bad they were.

Then there IS a sort of chrome damage you can't fix. That's when it's peeling like tape. Is it just tape? I'm not sure. Is it not even chrome, perhaps aluminum?

The common approach is to use acid according to just what material the chrome itself IS. You might use sulphuric acid if it's high nickel, hydrochloric acid for chromacoat , but then how do you know what you're really trying to remove? There's also the idea of getting it off the same way it got on there, with an electrical charge in the bath. Yikes! But I hear stories of just dump it in a plastic tub with water and different crazy stuff like drano, hook up some jumper cables to each end of it and a car battery, etc. Oh, I don't think you want to be breathing around this. If it does work, that's some awful stuff in that tub when you're done. (Ever see a movie called 'Erin Brockovich?') What will you do with it? (I do hope I'm scaring you.)

Heavy grit sandpaper is a low risk way of removing it, some work involved. Wear goggles and a mask if you sand aggressively. Most people don't have even a cheap sand blaster at their disposal. If you're wanting to powdercoat, you don't need all the chrome off, you just need to get off what was flaking, make it somewhat smooth, etc.
 
The way we do it in the plating process is to electrically strip it. Warm bath of caustic soda (drain cleaner as eluded to above), meh, can't be bothered to write it all out so here's a shamelessly stolen quote from another forum (difference is that I warm it a little- 50 celcius or so):

Caustic soda (Sodium hydroxide) mixed in tap water, around 60 grams per litre of water. Get a flat offcut of stainless steel, 304 will do as an electrode plate. and a power supplyicon. Stripping will work fine with less than 1A/sq inch.

Wire the part and wire the plate so the positive goes to the part and the negative to the plate(opposite of electroplating). Turn the power on with the volts down. Bring the volts up slowly until the part starts to fizz and you start to see a yellow colour coming off of the part. This is the chrome going into the solution. even when the chrome is all gone the part will still fizz so inspect it every now and then to ensure all the chrome has come off. It should only take 5 to 10 minutes to strip.

WARNINGS: CAUSTIC SODA IN SOLUTION IS AS DANGEROUS AS ACID, IT WILL BURN AND IF YOU GET IT IN YOUR EYES IT WILL DAMAGE THEM. OBSERVE ALL THE NORMAL SAFETY PROCEDURES, FRESH WATER ON HAND, GLOVES, EYE PROTECTION, GAS CARTRIDGE RESPIRATOR. KEEP A BIG BUCKET OF CLEAN TAP WATER ON HAND TO CHUCK ON YOURSELF SHOUD THE WORST CASE HAPPEN.

CHROME IS TOXIC, DO NOT TIP THE SODIUM HYDROXIDE DOWN THE DRAIN AFTERWARDS!!!! IT NOW CONTAINS CHROME SO DISPOSE OF CORRECTLY. PLEASE CONSIDER THE ENVIRONMENT.


The best part of this process is that there is very little damage to the base metal under the chrome. Now this is usually for normal plated chrome (copper, nickel,chrome) so I'm not 100% that it will work as well with hard chrome.
 
It is industrial hard chrome plating (meaning thicker than the plate flakes and attached more professionally) over a high carbon steel, which I am removing to prep the surface for brazing to mild steel. I considered grinding. I also considered getting a different braze rod, and just going over top...especially considering just how far the tubing will fit inside its mating tubing. I will likely just grind it down and go...from everything I am reading.
 
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