UPDATE........
I have been swamped filling orders and doing other work for my day job. So, I have not done anything with the trike in a while. So, here is where it is at;
The last time I drove it, I blew another controller. This one was not an arming issue, it was a downright overamping problem. That was not a surprise considering I was pulling 400 amps per controller when it happened. I decided to take a brake from this thing to figure a few things out. Beyond the blown controllers, this thing is just too freakin explosive. I mean, it really is hard to drive. To that end, I came up with what I think is the best solution-------
I am rewiring the motors to Wye rather than the Delta configuration they are currently at.
This will do a few things;
#1 It will reduce the freakin "I am going to die!" explosiveness.
#2 This will double the impedence the controllers are seeing, thus drastically increasing reliability.
#3 It will drop the RPM, thus reducing friction losses and increasing efficiency.
#4 It will drop the motor heat.
#5 It will quiet the whole system down.
The downside is less total power. But, the torque will actually nearly double per watt while reducing the RPM the same amount. Less total power may be a good thing. I mean, this thing is truely hard to drive with this much punch. It is easy to just say "Use less throttle". However, that is easier said than done. Any time the throttle is moved, even the tiniest bit, the tire just blows loose and smokes. While this looks cool and is impressive, it makes for a hairy and very dangerous ride. A friend of mine who weighs 150 pounds (40 pounds less than me) drove it and it was just mindbending to see the accelleration. Wye should just take off the edge and leave it merely brutal, rather than freaking INSANE to drive.
I am nearly finished with the changes. I will keep you posted.
Matt