j bjork
1 MW
Cool, is pin 12 a ground pin on yours? Does it say version somewhere? The new v4 of the smaller controllers have some sort of 3speed switch input on pin 12.
Very expensive, heavy, and large teeth....Drives in this spec range are like hens teeth!
Is there a keyway between the output and coupling or just the M12 and taper fit holding the torque?It feels good to have the time to work on the bike again.
This morning I made these bits:
View attachment 351408
I turned an M12 (should have been a 14 or 16) x 1.25 thread on the end of the output shaft and ground a 4 degree taper on the end.
The output flange does double duty as the oil seal face, so it took some work holding trickery to maintain it's surface finish. It has a matching taper on the ID. Finally there's a nut to hold them together.
The output flange bolts up to a flange on the drive shaft.
View attachment 351409
Made a few spacers from some stainless stock and got the front case mounted to the motor
View attachment 351410
No keyway, just a tapered interference fit of the output coupling on the 25mm shaft.Is there a keyway between the output and coupling or just the M12 and taper fit holding the torque?
Ok, I'm no mechanical engineer but have always noticed a keyway or splines when working on cars for power/torque transfer couplings. Based on the quality of your previous work in this build I'm sure you've done the calcs and it's all good.No keyway, just a tapered interference fit of the output coupling on the 25mm shaft.
Taper fits are a little hard to calculate, but a shrink fit of 0.025mm (1 thou) in a 25mm shaft with 20mm of engagement is good for 200Nm of torque.Ok, I'm no mechanical engineer but have always noticed a keyway or splines when working on cars for power/torque transfer couplings. Based on the quality of your previous work in this build I'm sure you've done the calcs and it's all good
Apologies, it took a while to get to wiring the control. The manual lists pin 12 as GND.Cool, is pin 12 a ground pin on yours? Does it say version somewhere? The new v4 of the smaller controllers have some sort of 3speed switch input on pin 12.