yesterday i was pushing the boat harder than normal going upriver near the bottom of a low tide, i just set the motor to 50amps/3500 watts and was doing 2.5 knots according to the fish finder. motor temp was a steady 57 C and controller around 40C. just as i was pulling back into the marina i melted the carbon fiber/pla shaft coupling and lost propulsion.
what happened was the laptop timed out and when i hit the space bar to turn it back on for some reason the temperature readings just froze and stopped working but showing an old temp reading
when i pulled the cowl off, the motor was so hot you could touch it only for half a second
looked up the continuous rating of the motor and its 3000 watts not 3500 watts
put on a spare shaft coupling and printed 2 more today out of nylon/cf from filaments.ca
supposed to be good to 167 C
Heavy Duty Carbon Fiber Nylon 3D printer filament is one of our strongest 3D printing materials. Encompasses the attributes of industrial nylon and of carbon fiber. Buy online in Canada for the lowest prices.
filaments.ca
was trying to print at 270 C/70 C with the fans off for good layer adhesion but the Ender would only go upto 260 C/70 C. the couplings appear fine, seem solid but at 260C with the fans on i could snap the coupling in half and the lack of layer adhesion was obvious
i might just send the cad file off to be made out of aluminum or brass
i was out again today right at max river flow to do some testing and 3000 watts isnt enough for this boat at about 6500 pounds on a tidal river during freshet, i needed the 3500 watts to do 1.5 knots and the motor temp hit 72 C in a quarter mile
i think i need to sell this motor and build another one using the DA100
Unique induction motor Denzel DA100. Max working temperature 150 degree C, Very high torque - 75 Nm (on shaft). High efficiency, Small current....
denzel.bike
it says it is rated for 5000 watts continuous which should be enough power to push upriver without overheating
i pretty much only need to be using the boat in the evening right now during the high slack tides so its not a big deal.
could make it into a shaft belt drive with a 3 to1 ratio