HI everyone,
Here are pics of the new CRYSTALYTE sensorless controllers (AND INSTRUCTIONS) and information on how to hook up the WIRE HARNESS.
FOR LARGER VIEW CLICK ON PICS
ALL Crystalyte products can be purchased here: http://endless-sphere.com/forums/viewtopic.php?f=31&t=26500
VERY IMPORTANT! THE NEW SENSORLESS controllers have an "adjustment" plug as indicated by the #5 on the pic above,,,,(Detailed large view of this plug is below) this is only to be used when you want to hook up this sensorless controller to an 5x sensored motor,,,,AS SOON AS YOU PLUG THIS THE MOTOR IS POWERED WITHOUT THROTTLE!!!SO THIS MEANS THAT BEFORE PLUGGING THIS YOU MUST MAKE SURE THE MOTOR IS WELL SECURED AND RAISED FROM THE GROUND AS IT WILL SPIN AS SOON AS ITS PLUGGED...
WHY IS THIS PLUG NEEDED?
WHEN YOU HOOK UP A 5X SENSORED MOTOR, normally you would have to plug the hall sensors as well,,,but as we know this controller has no hall sensor wires and because of this you may have to adjust the 5X when using this controller.
HOW DO I ADJUST THE 5X SERIES MOTOR?
This is a 2 person job,,,,with the motor secured on the bike and the 3 phase wire plugged into the motor simply have your helper lift the motor off the ground so the wheel has no contact.
then plug the "ADJUSTEMENT PLUG",,,,AS SOON AS YOU PLUG IT THE WHEEL WILL BEGIN TO SPIN WITHOUT THROTTLE,,,,LET IT SPIN FOR A FEW MOMENTS,,,THEN UNPLUG THE ADJUSTMENT PLUG AND ALLOW THE MOTOR TO COME TO A FULL STOP,,,(YOU CAN APPLY THE BRAKE) NOW YOUR HELPER CAN SAFELY LET THE BIKE DOWN.
SAVE THE PLUG FOR FUTURE USE AND USE ELECTRIC TAPE TO COVER THE END OF THE PLUG ON THE CONTROLLER TO PROTECT FROM MOISTURE PENETRATION.
THATS IT,,,THE MOTOR IS NOW ADJUSTED AND READY TO USE.
WIRE HARNESS
As you can see it installs very easily, just follow the instructions on the pic above.
Here are pics of the new CRYSTALYTE sensorless controllers (AND INSTRUCTIONS) and information on how to hook up the WIRE HARNESS.
FOR LARGER VIEW CLICK ON PICSALL Crystalyte products can be purchased here: http://endless-sphere.com/forums/viewtopic.php?f=31&t=26500
VERY IMPORTANT! THE NEW SENSORLESS controllers have an "adjustment" plug as indicated by the #5 on the pic above,,,,(Detailed large view of this plug is below) this is only to be used when you want to hook up this sensorless controller to an 5x sensored motor,,,,AS SOON AS YOU PLUG THIS THE MOTOR IS POWERED WITHOUT THROTTLE!!!SO THIS MEANS THAT BEFORE PLUGGING THIS YOU MUST MAKE SURE THE MOTOR IS WELL SECURED AND RAISED FROM THE GROUND AS IT WILL SPIN AS SOON AS ITS PLUGGED...
WHY IS THIS PLUG NEEDED?
WHEN YOU HOOK UP A 5X SENSORED MOTOR, normally you would have to plug the hall sensors as well,,,but as we know this controller has no hall sensor wires and because of this you may have to adjust the 5X when using this controller.
HOW DO I ADJUST THE 5X SERIES MOTOR?
This is a 2 person job,,,,with the motor secured on the bike and the 3 phase wire plugged into the motor simply have your helper lift the motor off the ground so the wheel has no contact.
then plug the "ADJUSTEMENT PLUG",,,,AS SOON AS YOU PLUG IT THE WHEEL WILL BEGIN TO SPIN WITHOUT THROTTLE,,,,LET IT SPIN FOR A FEW MOMENTS,,,THEN UNPLUG THE ADJUSTMENT PLUG AND ALLOW THE MOTOR TO COME TO A FULL STOP,,,(YOU CAN APPLY THE BRAKE) NOW YOUR HELPER CAN SAFELY LET THE BIKE DOWN.
SAVE THE PLUG FOR FUTURE USE AND USE ELECTRIC TAPE TO COVER THE END OF THE PLUG ON THE CONTROLLER TO PROTECT FROM MOISTURE PENETRATION.
THATS IT,,,THE MOTOR IS NOW ADJUSTED AND READY TO USE.
WIRE HARNESS
As you can see it installs very easily, just follow the instructions on the pic above.
lol probably my fault. either way i got the sensorless at a good price from methods ($100) so it was still well worth it. it seems like a controller limiting issue that there should be a way around if it only happens under a certain rpm. I've tried it without my ca - resulting in the same problem - so that doesn't have much to do with it.
